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Related Manuals for Miller INVISION 350 MPa AUTO-LINE
Summary of Contents for Miller INVISION 350 MPa AUTO-LINE
- Page 1 OM-235 623A 2007−10 Processes MIG (GMAW) and Pulsed MIG (GMAW-P) Welding Air Carbon Arc (CAC-A) Cutting and Gouging Description Arc Welding Power Source Invision 350 MPa ™ Auto-Line ™ File: MULTIPROCESS Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1. -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2007−04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. - Page 6 D Do not use welder to thaw frozen pipes. FUMES AND GASES can be hazardous. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use. Welding produces fumes and gases. Breathing D Wear oil-free protective garments such as leather gloves, heavy these fumes and gases can be hazardous to your shirt, cuffless trousers, high shoes, and a cap.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &... -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2007−04 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques. - Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un in les sources de soudage onduleur quand on a cendie ou une explosion. coupé l’alimentation. Le soudage effectué sur des conteneurs fermés tel D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peu décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, ACCUMULATIONS des chocs mécaniques, des dommages physiques, du laitier, des risquent de provoquer des blessures flammes ouvertes, des étincelles et des arcs. ou même la mort. D Placer les bouteilles debout en les fixant dans un support station- D Fermer l’alimentation du gaz protecteur en cas naire ou dans un porte-bouteilles pour les empêcher de tomber ou de non-utilisation. -
Page 12: Proposition Californienne 65 Avertissements
LES FILS DE SOUDAGE peuvent LE RAYONNEMENT HAUTE FRÉ- provoquer des blessures. QUENCE (H.F.) risque de provoquer des interférences. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. D Le rayonnement haute fréquence (H.F.) peut D Ne pas diriger le pistolet vers soi, d’autres per- provoquer des interférences avec les équipe- sonnes ou toute pièce mécanique en enga- ments de radio−navigation et de communica-... -
Page 13: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, L4W 5NS (téléphone : 800-463-6727 ou à Toronto 416-747-4044, site de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.csa-international.org). Internet : www.global.ihs.com). Safe Practice For Occupational And Educational Eye And Face Protec- tion, ANSI Standard Z87.1, de American National Standards Institute, Recommended Safe Practices for the Preparation for Welding and Cut- 11 West 43rd Street, New York, NY 10036-8002 (téléphone :... - Page 14 OM-235 623 Page 10...
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Page 15: Section 3 − Introduction
SECTION 3 − INTRODUCTION 3-1. Specifications RMS Amps Input at Rated Load Output, Max. 60 Hz 3-Phase at NEMA Load Voltages Amperage Open- and Class I Rating Input Input Voltage Voltage Range in Range in Circuit Circuit Power Range in CV Mode 208 V 230 V 400 V... -
Page 16: Duty Cycle And Overheating
3-4. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. Wait fifteen minutes for unit to cool. -
Page 17: Section 4 − Installation
SECTION 4 − INSTALLATION 4-1. Dimensions And Weight Hole Layout Dimensions 24 in (610 (610 11-3/4 in (298 mm) 17 in 1-11/16 in (42 mm) (432 mm) 15-3/4 in (400 mm) 19-3/32 in (485 mm) 12-1/2 in 8-11/16 in (221 mm) (318 mm) 1-17/32 in (39 mm) 804 801-A... -
Page 18: Connecting 1-Phase Input Power
4-3. Connecting 1-Phase Input Power Installation must meet all Na- tional and Local Codes − have only qualified persons make this installation. Disconnect and lockout/tag- out input power before con- necting input conductors from unit. Always connect green or green/yellow conductor to =GND/PE supply grounding terminal Earth... -
Page 19: Connecting 3-Phase Input Power
4-4. Connecting 3-Phase Input Power Installation must meet all National and Local Codes − have only quali- fied persons make this installation. Disconnect and lockout/tagout in- put power before connecting in- put conductors from unit. Always connect green or green/ yellow conductor to supply grounding terminal first, and nev- = GND/PE Earth Ground... -
Page 20: Electrical Service Guide
4-5. Electrical Service Guide NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage is outside this range, output may not be be available. -
Page 21: Weld Output Receptacles And Selecting Cable Sizes
4-6. Weld Output Receptacles And Selecting Cable Sizes ARC WELDING can cause Electromagnetic Interference. To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. -
Page 22: Remote 14 Receptacle Information
4-7. Remote 14 Receptacle Information Socket* Socket Information 24 volts ac. Protected by circuit breaker CB2. 24 VOLTS AC 24 VOLTS AC Contact closure to A completes 24 volts ac contactor control circuit. 115 volts ac. Protected by circuit breaker CB1. 115 VOLTS AC 115 VOLTS AC C L N... -
Page 23: Section 5 − General Operation
SECTION 5 − GENERAL OPERATION 5-1. Front Panel Ref. 804 772-A / 235 550-A 11 Arc Control Indicator Weld process operation sections de- The meters display the actual weld output scribe functionality of the identified items. values after arc initiation and remains dis- 12 Remote PC Interface played for approximately three seconds Remote 14 Receptacle... -
Page 24: Configuration Option Menu
5-2. Configuration Option Menu −UP Ref. 235 550-A Left Display means to customize some machine features Configuration options are displayed in the Left for desired operation. Display. Settings are displayed in the Right Right Display Display. Settings can be changed by turning Adjustment Control To enter the Configuration Option Menu, hold the Adjust Control. - Page 25 Configuration Option Menu (Continued) PULSED MIG Manual/Auto Control AUTO PULS This option sets the PULSED MIG control as manual (PULS MAN) or Auto (PULS AUTO) operation. When set to manual operation, the arc length setting on power source and wire speed setting on wirefeeder need to be adjusted independently to achieve the de- sired arc length.
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Page 26: Section 6 − Gmaw/Gmaw-P/Fcaw Operation
SECTION 6 − GMAW/GMAW-P/FCAW OPERATION 6-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process 805 058-A Workpiece Use of shielding gas is dependant on Wire Turn off power before making Type. connections. Remote 14-Receptacle The connection diagram illustrates Wire Feeder DCEP (reverse polarity) suitable for all Positive (+) Weld Output Terminal wires except self-shielded FCAW. -
Page 27: Mig Welding Mode - Gmaw/Fcaw Process
6-2. MIG Welding Mode - GMAW/FCAW Process Ref. 235 550-A Press the Setup Button again. Wire/Gas In- Pressing the Setup Button allows adjust- Weld terminals energized dicator is lit. The active gas type will appear ment of Arc Control, Wire Type, Gas Type through the remote control in MIG in the Left and Right Display. -
Page 28: Mig - Wire And Gas Selection Table
6-3. MIG - Wire and Gas Selection Table WIRE TYPES GAS TYPES DEFAULT INDUCTANCE ARGN CO2 (75 ARGON / 25 CARBON DIOXIDE) .035 STL ARGN OXY (98 ARGON / 2 OXYGEN) Steel Steel .045 STL .045 STL .052 STL CO2 (CARBON DIOXIDE) .035 FCAW .045 FCAW ARGN CO2 (75 ARGON / 25 CARBON DIOXIDE) *... -
Page 29: Pulsed Mig Welding Mode - Gmaw-P Process
6-4. Pulsed MIG Welding Mode - GMAW-P Process Ref. 235 550-A Pulsed MIG − Wire and Gas Selection additional wire. The arc length setting ap- Weld terminals energized Table for available wires and gases pears in the Left Display when the Arc through the remote control in (see Section 6-5). -
Page 30: Pulsed Mig - Wire And Gas Selection Table
6-5. Pulsed MIG - Wire and Gas Selection Table WIRE TYPES GAS TYPES .035 STL .035 STL ARGN CO2 (90 ARGON / 10 CARBON DIOXIDE) ARGN CO2 (90 ARGON / 10 CARBON DIOXIDE) Steel Steel .045 STL ARGN OXY (95 ARGON / 5 OXYGEN) .035 MCOR .045 MCOR Metal Core... -
Page 31: Section 7 − Cac-A Operation
SECTION 7 − CAC-A OPERATION 7-1. Typical Connection For CAC-A Process Turn off power before mak- ing connections. Electrode Holder (Carbon Arc) For CAC-A process connect car- bon arc cutting torch to to positive weld output terminal. Compressed Air LIne Connect desired remote control to remote 14 receptacle as required. -
Page 32: Carbon Arc Cutting And Gouging Mode - Cac-A Process
7-2. Carbon Arc Cutting And Gouging Mode - CAC-A Process Ref. 235 550-A For typical system connections refer to The preset amperage is shown in the Right Weld terminals are energized at all Section 7-1. Display with the Amps Indicator lit. times. -
Page 33: Section 8 − Maintenance & Troubleshooting
SECTION 8 − MAINTENANCE & TROUBLESHOOTING 8-1. Routine Maintenance Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Repair Or Replace Replace Cracked Replace Damaged Or Torch Body Cracked Unreadable Cables Labels Repair Or Replace Cracked Cables And Cords Clean Tighten Weld... -
Page 34: Help Displays
8-3. Help Displays All directions are in reference to the front of the unit. All circuitry referred to is lo- cated inside the unit. Help 1 Display HELP Indicates a malfunction in the primary power circuit. If this display is shown, contact a Fac- tory Authorized Service Agent. -
Page 35: Troubleshooting
8-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect switch in On position (see Sections 4-3 and 4-4). erative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 4-3 and 4-4). Check for proper input power connections (see Sections 4-3 and 4-4). No weld output;... -
Page 36: Section 9 − Electrical Diagram
SECTION 9 − ELECTRICAL DIAGRAM Figure 9-1. Circuit Diagram OM-235 623 Page 32... - Page 37 235 705-A OM-235 623 Page 33...
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Page 38: Section −10 − Parts List
SECTION −10 − PARTS LIST Ref. 805 071-A Figure 10-1. Parts Assembly OM-235 623 Page 34... - Page 39 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Parts Assembly ....216 034 Wrapper (Includes Insulators and Safety Labels) ....
- Page 40 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Parts Assembly (Continued) ......Nameplate, Rear (Order by Model and Serial Number) .
- Page 41 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Parts Assembly (Continued) ....208 967 Rcpt Assy, Tw Lk Insul Fem (Dinse Type) 50/70 Series (Includes) .
- Page 42 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
- Page 43 Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! since 1930! 1-800-332-9448 www.welding.org...
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Page 44: Options And Accessories
Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © PRINTED IN USA 2007 Miller Electric Mfg. Co. 2007−01...