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RHINO FC-0007 Operator's Manual

Lawn mower user manual
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Published 05/05
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
RHINO
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
Effective Serial No. SE6-33916 through Current
OPERATOR'S MANUAL
©2005 Alamo Group Inc.
SE6

ROTARY MOWER

Part NO. 00768614C
$0.00

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Summary of Contents for RHINO FC-0007

  • Page 1: Rotary Mower

    Published 05/05 OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ®...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricul- tural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Group Ag. Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual Requester Name Requester Address: City...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Equipment Operation Safety Instructions and Practices ... 1-5 Connecting or Disconnecting Implement Safety Instructions and Practices ... 1-11 Transporting Safety Instructions and Practices ... 1-12 Maintenance and Service Safety Instructions and Practices ...
  • Page 6 STARTING THE TRACTOR ... 4-10 CONNECTING THE MOWER TO THE TRACTOR ... 4-10 Connecting the Mower-Lift Type ... 4-11 Connecting the Mower-Pull Type ... 4-12 Safety Chains ... 4-12 SETTING THE MOWER ... 4-13 Setting Mower Height- Lift Type ... 4-13 Setting Mowing Height-Lift Type ...

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2005 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    General Safety Instructions and Practices A safe and careful operator is the best operator. should be to the owner/operator. surroundings, and observing certain precautions. Messages that, if followed, will help protect the operator and bystanders from injury or death. understand these Safety Messages before assembling, operating or servicing this Implement. equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly.

  • Page 9: Operator Safety Instructions And Practices

    Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
  • Page 10 Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed.

  • Page 11: Equipment Operation Safety Instructions And Practices

    DO NOT operate this Implement on a Tractor that is not properly maintained. mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.
  • Page 12 This Implement is wider than the Tractor. equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Implement to contact obstacles.
  • Page 13 Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
  • Page 14 In case of mechincal difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stop before dismounting. (SG-39) Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment.
  • Page 15 Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
  • Page 16 Do not operator or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders. Use extreme caution when raising the Mower above ground level.

  • Page 17: Connecting Or Disconnecting Implement Safety Instructions And Practices

    Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections. Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning.

  • Page 18: Transporting Safety Instructions And Practices

    Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over.
  • Page 19 Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

  • Page 20: Maintenance And Service Safety Instructions And Practices

    Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you.
  • Page 21 Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.

  • Page 22: Storage And Parking Safety Instructions And Practices

    Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard.

  • Page 23: Decal Location

    Decal Location 3 POINT LIFT MOWER NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 24 ITEM PART NO. 00773723 00769736 00725746 00760657 00763977 00756494 00769737 00749117 D302 00763613 D103 D303 0901000010 2738332 00756004 00756005 00776031 00768614C 10058000 00017000 00024100 02959924 (( )) Installed by D/L Manufacturer SE6 05/05 © 2005 Alamo Group Inc. SAFETY TYPE PELIGRO WARNING PELIGRO...
  • Page 25 SAFETY PULL TYPE MOWER NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 26 ITEM PART NO. 00773723 00769736 00725746 00760657 00763977 00756494 00769737 00749117 00756059 D302 00763613 D103 11a. D102 D303 0901000010 2738332 00756004 00756005 00776031 00768614C 10058000 00017000 00024100 02959924 (( )) Installed by D/L Manufacturer SE6 05/05 © 2005 Alamo Group Inc. SAFETY TYPE PELIGRO...

  • Page 27: Decal Description

    Decal Description PELIGRO! Spanish Translation for Driveline Safety P/N 00773723 DANGER! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death. P/N 00769736 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
  • Page 28 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 DANGER! Keep Away Thrown Objects. P/N 00769737 DANGER! Multi-Hazard Decal (Refer To Front Cover) P/N 00749117 SE6 05/05...
  • Page 29 WARNING! Never use your hand to check for oil leaks. Always use paper or cardboard. P/N 00756059 Logo Product Name: Rhino P/N D302 Attention! Do not operate until all slip clutches are properly adjust and are not frozen. P/N 00763613 WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only.
  • Page 30 SAFETY IMPORTANT! Required Jackshaft Unit. Suggested for standard shaft. P/N D102 Logo Product Name: Rhino P/N D303 SE6 Logo P/N 0901000010 Red Reflectors P/N 2738332 SE6 05/05 Safety Section 1-24 © 2005 Alamo Group Inc.
  • Page 31 SAFETY DANGER! Guard Missing Do Not Operate. P/N 00756004 DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 SE6 05/05 Safety Section 1-25 © 2005 Alamo Group Inc.

  • Page 32: Federal Laws And Regulations

    Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.

  • Page 77: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2005 Alamo Group Inc.
  • Page 78 This Rotary Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment.
  • Page 79 INTRODUCTION Your RHINO SE6 mower is designed for light-duty cutting such as pasture mowing, weed and grass control, and cutting brush up to 1" in diameter. With a reasonable amount of preventive maintenance, your Mower will provide years of dependable service. SE5 05/05 Introduction Section 2-3 ©...

  • Page 80: Attention Owner/Operator

    INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement.

  • Page 81: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2005 Alamo Group Inc.

  • Page 82: Dealer Setup Instructions

    ASSEMBLY DEALER SETUP INSTRUCTIONS Set up mower as received from factory with these instructions. This mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Refer to bolt torque chart in Maintenance Section. All bolts are Grade 5 unless otherwise specified.

  • Page 83: A-Frame Installation (Figure Asm-R-0075)

    A-FRAME INSTALLATION (FIGURE Asm-R-0075). 1. Attach the Right and Left Hitch Ears (1 & 2) to the Mainframe with eight M12 x 40 bolts (3), retain with Flatwashers (5), and Nuts (6). 2. Attach the A-Frame Bars (7) to the right and left Hitch Ears (1 & 2) with two Cat. 1 Hitch Pins (8), Flatwashers (9), and Nuts (10).

  • Page 84: Tail Wheel Installation (Figure Asm-R-0076)

    TAIL WHEEL INSTALLATION (FIGURE Asm-R-0076). Attach the Gauge Wheel Mount Weldment (1) to the Mainframe with four M14 x 35 Bolts (3), and Nuts (4). 2. Align Tail Wheel Beam Weldment (5) between pivot brackets located behind gearbox mount on the Mainframe Weldment.

  • Page 85: Tongue Assembly Pull-Type Mower (Figure Asm-R-0077)

    TONGUE ASSEMBLY PULL-TYPE MOWER (FIGURE Asm-R-0077) To assemble the mower’s tongue, follow the procedures listed below. Note: Certain assembly steps may have been performed by the manufacturer before delivery. 1. Securely block the mower 12-18” off the ground. 2. Locate the left and right hitch ear plates (1 and 2). Position ear plates on respective sides of mower deck and align four holes of each plate with holes of mower deck frame.

  • Page 86: Tailwheel- Assembly Pull-Type Mower (Figure Asm-R-0078)

    TAILWHEEL- ASSEMBLY PULL-TYPE MOWER (FIGURE Asm-R-0078) To assemble the Mower’s Tail Wheels, follow the procedures listed below. Note: Certain assembly steps may have been performed by the manufacturer before delivery. 1. Securely block the mower 12-18” off the ground. 2. To attach the wheel and tire assemblies (1) to the axle weldment (8), center a bushing (2) on each side of the tail wheels.

  • Page 87: Shear Bolt Or Slip Clutch Driveline Installation

    ASSEMBLY SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION Attach rear driveline of U-Joint to input Shaft on gearbox, install Snap Ring in groove on Input Shaft. NOTE: Check that Snap Ring is properly seated in groove. This Snap Ring retains Driveline when shear bolt shears. Install Grade 2 (only) shear bolt 1/2"...

  • Page 88: Front And Rear Deflectors (Standard Equipment)

    Front and Rear Deflectors (Standard Equipment) Front and Rear rubber-fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are optional . One type of guard must be installed (and maintained in good repair) except for agricultural purposes only in areas where persons, vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance of its assigned agricultural task.

  • Page 89: Chain Guards (Optional Equipment At Extra Cost) (Figures Asm-R-0081 & Asm-R-0082)

    CHAIN GUARDS (Optional Equipment at extra cost) (Figures Asm-R-0081 & Asm-R-0082) CHAIN GUARDS: Front and Rear Chain Guards (Optional Equipment) are recommended for higher than normal usage (100 hours or more per year) and will provide protection from thrown objects with careful operation.

  • Page 90: Check Chains (Extra Equipment) - Figure Asm-R-0083

    ASSEMBLY CHECK CHAINS (Extra Equipment) - FIGURE Asm-R-0083 Check chains are available for attachment to front of cutter as an accessory. Check chains are used to control cut height and especially allows cutter to always be lowered to the same preset cut height. Drill a 11/16"...

  • Page 91: Offset Adapter Hitch (Extra Equipment) (Figure Asm-R-0084)

    OFFSET ADAPTER HITCH (EXTRA EQUIPMENT) (Figure Asm-R-0084) Fasten the Offset Adapter Tube to the three-Point Lift Lugs using the hitch Pin Holes. Fasten the Adjustable Leg to the right Lug to offset the Mower to the right. Fasten the Adjustable Leg to the left Lug to offset the Mower to the Left.

  • Page 93: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2005 Alamo Group Inc.

  • Page 94: Operation Instructions

    RHINO SE6 ROTARY MOWER OPERATION INSTRUCTIONS Rhino SE6 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 1” diameter in areas such as pastures, industrial areas, and roadsides.

  • Page 95: Standard Equipment And Specifications

    Standard Equipment and Specifications Horsepower Required Cutting Capacity (Max.) Cutting Height Safety Deflector Cutting Width Overall Length Weight (Approx.) Hitch Blade Carrier Blade Tip Speed (FPM) Gearbox Rating: 540 RPM Output Shaft Diameter Driveline Size Deck Thickness Side Skirt Transport Width Jack Stand *Ratings based on actual field performance.

  • Page 96: Operator Requirements

    1. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety decals are affixed to the implement and tractor.

  • Page 97: Tractor Requirements

    2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.

  • Page 98: Tractor Safety Devices

    2.2 Tractor Safety Devices If transporting or operating the tractor and mower near a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit.

  • Page 99: Front End Weight

    OPERATION 2.5 Front End Weight A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires.

  • Page 100: Power Take Off (Pto)

    2.7 Power Take Off (PTO) Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft.

  • Page 101: Boarding The Tractor

    3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment.

  • Page 102: Starting The Tractor

    4. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...

  • Page 103: Connecting The Mower-Lift Type

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 5.1 Connecting the Mower-Lift Type Make sure the tractor is equipped with the correct PTO shaft.

  • Page 104: Connecting The Mower-Pull Type

    5.2 Connecting the Mower-Pull Type Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the PTO shaft end. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor draw- bar.

  • Page 105: Setting The Mower

    6. SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain. NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive.

  • Page 106: Setting Mowing Height-Lift Type

    Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.. Note: Install optional check chains when there is a problem with the hydraulic 3-Point lift maintaining a set height or when a constant pre-adjusted cut...

  • Page 107: Setting Deck Pitch

    6.3 Setting Deck Pitch To facilitate safe and efficient operation, the mower should be operated with the deck approximately 3/4” LOWER IN THE FRONT THAN THE REAR. Setting Deck Pitch-Lift Type 1. Lower the mower until the rear of the mower is resting securely on its tail wheel.

  • Page 108: Driveline Length Check

    7.1 Driveline Length Check Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off.

  • Page 109: Pre-Operation Inspection And Service

    Shorten the driveline profiles as follows: • Remove the driveline from the tractor. • Position the mower (Lift Type - Raise and lower/ Pull Type - Turn sharply) to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position.

  • Page 110: Tractor Pre-Operation Inspection/Service

    Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Serious injury may occur from not maintaining this machine in good working order.
  • Page 111 The operator’s manual and decals affixed on the unit contain important instructions on the safe and proper use of the equipment. important safety features on the implement in good condition to ensure the information is available to the operator at all times. •...
  • Page 112 All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
  • Page 113 • Inspect the gearbox oil level. A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs replacement. • Ensure the gearbox vent is in place and free from clogs. OPS-R-0040 •...

  • Page 114: Cutting Component Inspection

    8.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or •...

  • Page 115: Driving The Tractor And Implement

    9. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport.

  • Page 116: Starting The Tractor

    9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.

  • Page 117: Raising The Mower

    9.3 Raising the Mower Using the tractor 3-point hitch control lever, raise the mower off the ground about 6”, or just high enough to clear any ground obstacles. raising the mower, make sure all connection points are securely attached and at least 1” clearance is maintained between the driveline and the deck.

  • Page 118: Crossing Ditches And Steep Inclines

    9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).

  • Page 119: Operating The Tractor And Implement

    Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of over-collapse of the driveline and resulting damage. If the gradient is so steep that such as approach increases the possibility of a tractor roll-over, select an alternate crossing path.

  • Page 120: Foreign Debris Hazards

    Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.

  • Page 121: Engaging The Power Take Off (Pto)

    Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...

  • Page 122: Pto Rpm And Ground Speed

    10.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph. Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut.
  • Page 123 Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower.
  • Page 124 Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. Large, dense, or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut.

  • Page 125: Shutting Down The Implement

    Do not mow, or drive the tractor into, material that is burning, or areas that recently burnt and may contain hot spots. Burning material, sparks, and coals could be thrown from the mower to areas of vegetation that might ignite. Tire damage can occur when driving over hot material. Oil and grease on the tractor and mower could ignite resulting in equipment destruction.

  • Page 126: Disconnecting The Mower From The Tractor

    11. DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower, the PTO must be disengaged and blade rotation at a complete stop. Move the mower to a level storage location and lower it to the ground. If the mower is not resting securely on the ground, block the mower up securely before attempting to disconnect it from the tractor.
  • Page 127 Lift-Type Mower - To disconnect the mower, first extend the tractor 3-point hitch top link to remove tension on the top link hitch pin. When the pin is loose and easy to rotate, remove the pin from the mower. Next remove both lower hitch pins. Pull-Type Mower - To disconnect the mower, first relieve hydraulic pressure by moving the control lever back and forth several times.

  • Page 128: Mower Storage

    12. MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water.

  • Page 129: Transporting On Public Roadways

    Before transporting the tractor and mower, idle the tractor engine, disengage the PTO and wait for all mower moving parts to come to a complete stop. Once all mower parts are completely stopped, raise the mower to transport height. raising the mower, maintain 1” clearance between the driveline and mower deck.
  • Page 130 The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public...

  • Page 131: Hauling The Tractor And Implement

    Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating OPS-U- 0023 13.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit.
  • Page 132 OPERATION Arrange the chains so that when tightened, the chains pulling downward against themselves. Carefully tighten the securing chains or other fasteners used as much as possible using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury.

  • Page 133: Troubleshooting Guide

    14. TROUBLESHOOTING GUIDE Problem Possible Cause Excessive Vibration Check Gearbox Bolts Check for loose nuts on bladeholder and blades. Check for bent output shaft . If shaft is bent, oil will normally leak from bottom seal. Check to see if blades are free swinging.
  • Page 134 Blade Bolts Working Loose Bolts not tightened. Bolt hole elongated or oversized. Locknut worn out. Gearbox Noisy Low Lubricant. Rough gears. Worn Bearing. Gearbox Leaking Damaged Oil Seal. Bent Shaft. Oil Seal Race rough. Oil Seal installed wrong. Oil Seal not sealing in the housing. Oil level too high.
  • Page 135 Shear Pin Shears Tractor PTO not being run at Excessively 540 RPM. Heavy Material. Not using proper pin. PTO engaged at high engine RPM Cutting in rocky conditions Blade carrier RPM too high. Blades not properly heat treated. Rapid Clevis Wear Washers not used.

  • Page 137: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2005 Alamo Group Inc.

  • Page 138: Lubrication

    Before operating your Rotary Cutter, make sure it is properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation. Always disengage the PTO before raising the Rotary Cutter for transporting or making adjustments.

  • Page 139: Gearbox

    MAINTENANCE GEARBOX The gearbox should be full (18 ounces) .54 liters and not require additional lubricant unless the box is cracked or a seal is leaking. It is recommended that the 1/8" oil level check plug (Figure Mnt-R- 0091) be removed to check oil level after every 8 hours of operation.

  • Page 140: Driveline Lubrication

    DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U-Joint and on the telescoping tubes. Grease the U-Joint after each 8 hours of use. Figure MntP-R-0021. Do not force grease through Needle Assemblies. telescoping tubes after every 8 hours use. grease profile tube, disconnect drive from PTO and pull halves apart.

  • Page 141: Blade Servicing

    SHEAR PIN YOKE LUBRICATION Yoke is supplied with a grease fitting to lube betweeen gearbox shaft and yoke. yoke to spin freely on gearbox shaft when pin shears. Failure to lube may cause yoke to gall and spin weld to shaft. Small amount of grease added every 5 (approx.) shear pins will greatly prolong life of yoke.

  • Page 142: Blade Sharpening

    Use only original equipment blades on this cutter. They are made of special heat-treated alloy steel. Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury. BLADE SHARPENING IMPORTANT! When sharpening blades, grind each blade the same amount to maintain balance. Follow original sharpening pattern as shown in Figure Mnt-R-0008.

  • Page 143: Blade Carrier Removal

    MAINTENANCE BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade carrier is loosened. Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft. If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar.

  • Page 144: Slip Clutch

    SLIP CLUTCH A slip clutch is incorporated in the PTO driveline. It is designed to slip, absorb the shock load, and protect the driveline. After the first hour of operation, the slip clutch should be checked for overheating. After this first check, the slip clutch should be checked weekly or anytime there is overheating.

  • Page 145: Seasonal Clutch Maintenance

    SEASONAL CLUTCH MAINTENANCE It is important that the clutch lining plates slip when an obstacle or load heavier than the clutch setting is encountered. Therefore, if the machine sits outside longer than 30 days and is exposed to rain and/or humid air it is important to make sure that the clutch lining plates are not rusted/coroded together.

  • Page 146: Mower Storage

    MOWER STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit. Therefore, when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season. The following are suggested storage procedures: Thoroughly clean the cutter.

  • Page 147: Gearbox Servicing

    GEARBOX SERVICING TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF GEARBOX Slide Hammer Puller Locktite #5900 Punch - Long Drift Needle Nose Pliers Screw Driver External Snap Ring Pliers Socket Wrench 9/16 Socket Ball Pin Hammer Pry Bar Be certain to clamp or securely support the gearbox and sub-assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over.

  • Page 148: Gearbox Disassembly (Figure Mnt-R-0083)

    GEARBOX DISASSEMBLY (Figure Mnt-R-0083) Remove 6 capscrews (Ref.#16) from input shaft bearing housing (Ref. #13). Tap around circumference of bearing housing (Ref. #13) to loosen housing and shims. Then pull complete shaft (Ref. #9) and housing assembly (See Fig. 10) out of main housing. Remove 4 capscrews (Ref #18), break gasket loose, and then remove the bearing retainer cap (Ref #2).

  • Page 149: Input Shaft Disassembly And Assembly (Figure Mnt-R-0084)

    INPUT SHAFT DISASSEMBLY AND ASSEMBLY (Figure Mnt-R-0084) Remove retaining ring (Ref. #11) if it is used, and then remove bearing housing (Ref. #13) by holding end of shaft which does not have a cross hole or splines and tap opposite end of shaft on a solid surface.
  • Page 150 DISASSEMBLY OUTPUT SHAFT (Figure Mnt-R-0085) Install slotted nut (Ref 19, Figure Mnt-R-0083, 5-11) onto shaft and then tap shaft end on a solid surface to remove lower bearing and spacer. Remove retaining ring (Ref #7) and then repeat above procedure to remove upper bearing. ASSEMBLY Assembly of output shaft is accomplished in exact reverse order.

  • Page 151: Gearbox Input Shaft Rear Bearing

    GEARBOX INPUT SHAFT REAR BEARING Remove bearing (Ref. #8 Figure Mnt-R-0083) from inside main housing. A special slide hammer puller (PROTO No. 4056) or equal may be required to remove bearing. Press in new bearing using a driving tube or pipe with approximate same OD.

  • Page 152: Limited Warranty

    LIMITED WARRANTIES 1.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
  • Page 153 TO THE OWNER/OPERATOR/DEALER In addition to the standard Limited Warranty shown on the facing page, Servis-Rhino also provides: 1.) A FIVE-YEAR (60 months) LIMITED WARRANTY* on GEARBOX components provided they have been properly maintained† and have not been subjected to abuse or mis-use except as limited below. * WARRANTY LIMITATIONS - GEARBOX A) Warranty is ONE-YEAR (12 MONTHS) for Seals (After one year, seals are considered to be WEARING PARTS and replacement is the users' responsibility.)
  • Page 154 SE 6 ROTARY MOWER SE 6-OM-05/05 P/N 00768614C Printed U.S.A...
  • Page 155 00763505 FILE. SIGNED COMPLETED, SERVIS-RHINO ® SIGN. MUST MACHINE. THIS WITHIN MAILED MUST REGISTRATION EFFECT, MAILBOX. INFORMATION REGISTRATION mailbox. CARD REGISTRATION UNTIL REFUSED SUBMITTED CLAIM PURCHASER DATE DELIVERY SIGNED, WARRANTY WARRANTY THIS IMPORTANT! COPY LAST DROP WARRANTY drop tape, tear), 60936-9907 City, Gibson...
  • Page 156 BEFORE MAILING WARRANTY CARD, MAKE SURE ALL INFORMATION IS LEGIBLE SERVIS-RHINO Servis-Rhino Model Purchaser Last Name Street & No., RFD, Box, &/or Apt. No. City Dealer City • I have informed the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable, reviewed the contents of the Operator’s Manual including safety equipment, safe operation, and maintenance, reviewed the Safety Signs on implement (and tractor if possible), shown the AEM Mower Safety Practices Video, and reviewed Purchaser’s responsibility to train his operators in safe operation.
  • Page 158 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. SERVIS-RHINO Servis-Rhino Model Purchaser Last Name Street & No., RFD, Box, &/or Apt. No. City Dealer City • I have informed the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable, reviewed the contents of the Operator’s Manual including safety equipment, safe operation, and maintenance, reviewed the Safety Signs on implement (and tractor if possible), shown the AEM Mower Safety Practices Video, and reviewed Purchaser’s responsibility to train his operators in safe operation.
  • Page 160 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. SERVIS-RHINO Servis-Rhino Model Purchaser Last Name Street & No., RFD, Box, &/or Apt. No. City Dealer City • I have informed the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable, reviewed the contents of the Operator’s Manual including safety equipment, safe operation, and maintenance, reviewed the Safety Signs on implement (and tractor if possible), shown the AEM Mower Safety Practices Video, and reviewed Purchaser’s responsibility to train his operators in safe operation.

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