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Installing the Kit
Kawasaki Engines
Removing the Existing Brackets and
Muffler
1. Remove the left bracket
Note: Retain the 2 lock washers and 2 bolts (M8).
1. Nut
2. Spacer
3. Bolt (M8)
2. Remove the right bracket
Note: Retain the 2 lock washers and 2 bolts (M8).
1. Nut
2. Spacer
3. Bolt (M8)
(Figure
1).
Figure 1
4. Lock washer
5. Bolt (5/16 x 1 inch)
6. Left bracket
(Figure
2).
Figure 2
4. Lock washer
5. Bolt (5/16 x 1 inch)
6. Right bracket
3. Remove the muffler
Note: Retain the 4 nuts (M8), 4 lock washers, and 4
bolts (M8).
Left side of muffler shown
1. Gasket
2. Bolt (M8)
3. Lock washer
Installing the New Muffler and Brackets
1. Install the new muffler and 2 new gaskets to the engine
using the nuts (M8), lock washers, and bolts (M8) that
you removed from the previous muffler (see
2. Install the new right bracket to the engine using 2 bolts
(M8) and 2 lock washers that you previously removed
(see
Figure
2).
3. Install the new left bracket to the engine using the
2 bolts (M8) and 2 lock washers that you previously
removed (see
Figure
4. Fasten the muffler to each bracket using a nut (5/16
inch), spacer, and bolt (5/16 x 1 inch) as shown in
Figure 1
and
Figure
5. Torque all fasteners to 26 to 31 N-m (19 to 23 ft-lb).
Important: Tighten the fasteners securing
the muffler to the engine before tightening the
fasteners securing the brackets to the muffler.
2
(Figure
3).
Figure 3
4. Nut (M8)
5. Muffler
1).
2.
Figure
3).
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