Control Techniques Commander SK2202 Getting Started Manual
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Control Techniques Commander SK2202 Getting Started Manual

Control Techniques Commander SK2202 Getting Started Manual

Ac variable speed drive for 3 phase induction motors
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www.controltechniques.com
Getting Started Guide
Commander SK
Model sizes 2 to 6
AC variable speed drive for 3
phase induction motors
Part Number: 0472-0064-02
Issue: 2
Pneutrol International Ltd, 5 Caulside Drive, Antrim, Northern Ireland, BT41 2DU
www.pneutrolspares.com, sales@pneutrol.com, Tel: +44 (0) 28 9448 1800

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Summary of Contents for Control Techniques Commander SK2202

  • Page 1 www.controltechniques.com Getting Started Guide Commander SK Model sizes 2 to 6 AC variable speed drive for 3 phase induction motors Part Number: 0472-0064-02 Issue: 2 Pneutrol International Ltd, 5 Caulside Drive, Antrim, Northern Ireland, BT41 2DU www.pneutrolspares.com, sales@pneutrol.com, Tel: +44 (0) 28 9448 1800...
  • Page 2 Environmental Statement Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environment Policy and other relevant information is available on request, or can be found at www.greendrives.com.

  • Page 3: Table Of Contents

    Contents Declaration of Conformity (Size 2 to 3) ...4 Diagnostics ..........54 Declaration of Conformity (Size 4 and 5) 5 Options ..........56 Declaration of Conformity (Size 6) ..6 Parameter List ........57 Safety Information .........7 UL Listing Information ......59 Warnings, Cautions and Notes ......7 Electrical safety - general warning ......7 System design and safety of personnel ....7 Environmental limits ..........7...

  • Page 4: Declaration Of Conformity (Size 2 To 3)

    Declaration of Conformity (Size 2 to 3) Control Techniques Ltd The Gro Newtown Powys SY16 3BE SK2201 SK2202 SK2203 These products comply with the Low Voltage Directive 73/23/EEC, the Electromagnetic Compatibility (EMC) Directive 89/336/EEC and the CE SK3201 SK3202 Marking Directive 93/68/EEC.

  • Page 5: Declaration Of Conformity (Size 4 And 5)

    Declaration of Conformity (Size 4 and 5) Control Techniques Ltd The Gro Newtown Powys SY16 3BE SK4201 SK4202 SK4203 These products comply with the Low Voltage Directive 73/23/EEC, the SK5201 SK5202 Electromagnetic Compatibility (EMC) Directive 89/336/EEC and the CE Marking Directive 93/68/EEC.

  • Page 6: Declaration Of Conformity (Size 6)

    Declaration of Conformity (Size 6) Control Techniques Ltd The Gro Newtown Powys SY16 3BE SK6401 SK6402 These products comply with the Low Voltage Directive 73/23/EEC, the Electromagnetic Compatibility (EMC) Directive 89/336/EEC and the CE SK6601 SK6602 Marking Directive 93/68/EEC. The AC variable speed drive products listed above have been designed...

  • Page 7: Safety Information

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Safety Information Environmental limits Instructions within the supplied data and information within the Warnings, Cautions and Notes Commander SK Technical Data Guide regarding transport, storage, installation and the use of the drive must be complied with, including the specified environmental limits.

  • Page 8: Mechanical Installation

    If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Control Techniques or their authorised distributor.

  • Page 9: Product Information

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Product Information Ratings Commander SK sizes 2 to 6 are dual rated. Available output Overload limit - current Heavy Duty The setting of the motor rated current determines which rating applies - Maximum...

  • Page 10: Typical Short Term Overload Limits

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Typical short term overload limits The maximum percentage overload limit changes depending on the induction motor only. Variations in motor rated current, motor rated power factor and motor leakage inductance all result in changes in the maximum possible overload.
  • Page 11 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Table 2-4 Commander SK2, 400V drive, 3 phase, 380 to 480VAC ±10%, 48 to 65Hz units Normal Duty Heavy Duty Typical Maximum...
  • Page 12 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Table 2-9 Commander SK4, 400V drive, 3 phase, 380 to 480VAC ±10%, 48 to 65Hz units Normal Duty Heavy Duty Fuse option 1 Fuse option 2**...
  • Page 13 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Table 2-14 Commander SK5, 690V drive, 3 phase, 500 to 690VAC ±10%, 48 to 65Hz units Normal Duty Heavy Duty Fuse option 1 Fuse option 2**...

  • Page 14: Accessories Supplied With The Drive

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Accessories supplied with the drive The following accessories are supplied with the in the Accessory Kit Box: Figure 2-2 Accessories supplied with size 2 Through panel mounting gasket Supply and motor...
  • Page 15 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 2-4 Accessories supplied with size 4 Through panel mounting gasket Mounting brackets CAUTION Risk of Electric Shock Power down unit 10minutes before removing cover UL warning label...

  • Page 16: Mechanical Installation

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Mechanical Installation The drive is intended to be mounted in an enclosure which prevents access except by trained and authorised personnel, and which prevents the ingress of contamination.
  • Page 17 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 3-5 Removing the finger-guard and DC terminal cover Figure 3-6 Removing the terminal cover break-outs break-outs All sizes Size 3 only Grasp the DC terminal cover break-outs with pliers as shown (1) and...

  • Page 18: Mounting Methods

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Mounting methods The Commander SK can be either surface or through-panel mounted using the appropriate brackets. The following drawings show the dimensions of the drive and mounting holes for each method to allow the back plate to be prepared. If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70°C (158°F).
  • Page 19 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 3-9 Surface mounting the size 4 drive 310mm (12.205in) 298mm (11.732in) ± 258.6 0.5mm ± (10.181 0.020in) ∅8.5mm (0.335in) ±...
  • Page 20 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 3-11 Surface mounting the size 6 drive 258.6 0.5mm ± ∅8.5mm (10.181 0.020in) ± 310mm (12.205in) 298mm (11.732in) (0.335in) 18.9mm (0.744in) 25.7 0.5mm...
  • Page 21 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information 3.2.2 Through-panel mounting When the drive is through-panel mounted, the main terminal cover(s) must be removed in order to provide access to the mounting holes. Once the drive has been mounted, the terminal cover(s) can be replaced.
  • Page 22 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 3-14 Through-panel mounting of a size 4 drive 298mm (11.732in) 98mm 200mm (7.874in) (3.858in) 310mm (12.205in) ± 258.6 0.5mm ±...
  • Page 23 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 3-15 Through-panel mounting of a size 5 drive 298mm (11.732in) 98mm 310mm (12.205in) ± 258.6 0.5mm 200mm (7.874in) (3.858in) ∅8.5mm ±...
  • Page 24 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 3-16 Through-panel mounting of a size 6 drive 298mm (11.732in) 258.6 0.5mm ± 98mm ∅8.5mm (10.181 0.020in) ±...

  • Page 25: Mounting Brackets

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Mounting brackets Figure 3-19 Location of top surface mounting brackets for size 5 and 6 Model Hole Surface Through-panel size size...
  • Page 26 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information For increased fan lifetime in a dirty environment the heatsink fan must be Figure 3-21 Fitting of IP54 insert in Commander SK size 2 replaced with an IP54 or IP55 fan.

  • Page 27: Electrical Terminals

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Electrical terminals Figure 3-22 Location of power and ground terminals ±DC Bus / ±DC Bus / Braking Braking Pozi Pozi Pozi...
  • Page 28 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information 3.5.1 Terminal sizes and torque settings To avoid a fire hazard and maintain validity of the UL Listing, adhere to the specified tightening torques for the power and ground terminals.

  • Page 29: Electrical Installation

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Electrical Installation Power connections 4.1.1 AC and DC connections Figure 4-1 Size 2 power connections Figure 4-2 Size 3 power connections DC Connections DC Connections (DC and braking)
  • Page 30 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 4-3 Size 4, 5 and 6 power connections 4.1.2 Ground connections Input connections On Commander SK size 2, the supply and motor ground connections are made using the grounding bridge that locates at the bottom of the Mains Supply...

  • Page 31: Heatsink Fan

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information On Commander SK size 4, 5 and 6, the supply and motor ground The heatsink fan on the Commander SK size 2 to 5 is supplied internally by connections are made using an M10 bolt at the top (supply) and bottom the drive.

  • Page 32: Ground Leakage

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information A faston tab is located on the grounding bracket for the purpose of The drive must be grounded by a conductor sufficient to carry connecting the drive 0V to ground should the user require to do so.
  • Page 33 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 4-11 Grounding link bracket folded up into its through- Figure 4-13 Removal of the internal EMC filter, size 4, 5 and 6 panel mount position Loosen screws (1).

  • Page 34: Control Terminals I/O Specification

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Control terminals I/O specification Analogue input 2 (A2), either voltage or digital input The control circuits are isolated from the power circuits in the Voltage: Digital input 0 to +10V: 0 to +24V drive by basic insulation (single insulation) only.
  • Page 35 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Digital Input - Enable/Reset*/** Digital Input - Run Forward** Digital Input - Run Reverse** Digital Input - Local/Remote speed reference select (A1/A2) Logic Positive logic only Voltage range...

  • Page 36: Keypad And Display

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Keypad and Display Selecting and changing parameters NOTE The keypad and display are used for the following: This procedure is written from the first power up of the drive and Displaying the operating status of the drive assumes no terminals have been connected, no parameters have been Displaying a fault or trip code...

  • Page 37: Saving Parameters

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Status Modes • The security code will now be locked into the drive. • Security will also be set if the drive is powered down after a security Left hand Status Explanation...

  • Page 38: Parameters

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Parameters Parameters are grouped together into appropriate subsets as follows: Level 1 Pr 01 to Pr 10:Basic drive set-up parameters Level 2 Pr 11 to Pr 12:Drive operation set-up parameters Pr 15 to Pr 21:Reference parameters...
  • Page 39 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information In all of the settings below, the status relay is set up as a drive healthy relay: Fault Configuration Description AI.AV...
  • Page 40 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 6-3 Pr 05 = AI.Pr Figure 6-4 Pr 05 = Pr Remote speed Remote current speed Not used reference input reference input (A1) +10V reference output...
  • Page 41 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 6-7 Pr 05 = tor Figure 6-8 Pr 05 = Pid Remote speed Remote current speed 4-20mA PID PID feedback input reference input reference input (A1)
  • Page 42 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 6-10 Pr 05 = HUAC terminal configuration Remote speed Remote current speed reference input reference input (A1) +10V reference output Not used Analogue output...

  • Page 43: Parameter Descriptions - Level 2

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Function Range Defaults Type Parameter access L1, L2, L3, LoC Level 1 access - only the first 10 parameters can be accessed Level 2 access - All parameters from 01 to 60 can be accessed Level 3 access - All parameters from 01 to 95 can be accessed LoC:...
  • Page 44 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Function Range Defaults Type 0-20, 20-0, 4-20, 20-4, Analogue input 1 mode 4-.20 4-.20, 20-.4, VoLt Determines the input on terminal T2 0-20: Current input 0 to 20mA (20mA full scale) 20-0:...
  • Page 45 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Function Range Defaults Type Parameter cloning no, rEAd, Prog, boot no action rEAd: program the drive with the contents of the SmartStick Prog: program the SmartStick with the current drive settings boot: SmartStick becomes read only.
  • Page 46 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Function Range Defaults Type Catch a spinning motor select 0 to 3 Disabled Detect positive and negative frequencies Detect positive frequencies only Detect negative frequencies only If the drive is to be configured in fixed boost mode (Pr 41 = Fd or SrE) with catch a spinning motor software enabled, an autotune (see Pr 38 on page...
  • Page 47 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Function Range Defaults Type Maximum switching frequency 3, 6, 12 3kHz 6kHz 12kHz Drive Voltage 3kHz 6kHz 12kHz size rating √...
  • Page 48 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information NOTE NOTE The drive default setting is Ur I mode which means that the drive will carry out an autotune every time the drive is powered-up and enabled. If the load is not going to be stationary when the drive is powered-up and enabled, then one of the other modes should be selected.
  • Page 49 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Figure 6-12 Brake function diagram Current magnitude Drive active Brake release current threshold Pre-brake release Brake apply delay current threshold Brake Ramp...

  • Page 50: Parameter Descriptions - Level 3

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Function Range Defaults Type Last trip Trip before Pr 55 Trip before Pr 56 Trip before Pr 57 Indicates the last 4 trips of the drive.

  • Page 51: Diagnostic Parameters

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Diagnostic parameters The following read only (RO) parameters can be used as an aid to fault diagnosis on the drive. See Figure 8-1 Diagnostics logic diagram on page 55. Function Range Type...

  • Page 52: Quick Start Commissioning

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Quick Start Commissioning This procedure is written from default parameter settings as the drive would be delivered from the factory. Terminal control Figure 7-1 Minimum required control terminal connections Remote current speed...

  • Page 53: Keypad Control

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Keypad control Figure 7-2 Minimum required control terminal connections Not used +10V reference output Not used Analogue output (motor speed) +24V output Digital output...

  • Page 54: Diagnostics

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Diagnostics Do not attempt to carry out internal repairs. Return a faulty drive to the supplier for repair. WARNING Trip code Condition...
  • Page 55 Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Table 8-2 Alarm warnings/Display indications Display Condition Solution OVL.d I x t overload Reduce motor current (Load) Heatsink/IGBT temperature high Reduce ambient temperature or reduce motor current br.rS Braking resistor overload...

  • Page 56: Options

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information Options Option name Function Picture Upload drive parameters to the SmartStick for storage or for easy set-up of identical drives or SmartStick downloading to replacement drives The LogicStick plugs into the front of the drive and enables the user to program PLC functions within...

  • Page 57: Parameter List

    Safety Product Mechanical Electrical Keypad and Quick Start Parameter UL Listing Parameters Diagnostics Options Information Information Installation Installation Display Commissioning List Information Parameter List Default Description Setting 1 Setting 2 Level 1 parameters Minimum set speed (Hz) Maximum set speed (Hz) 50.0 60.0 Acceleration rate (s/100Hz)
  • Page 58 Safety Product Mechanical Electrical Keypad and Quick Start Parameter UL Listing Parameters Diagnostics Options Information Information Installation Installation Display Commissioning List Information Default Description Setting 1 Setting 2 Fieldbus diagnostics Last trip Trip before Pr 55 Trip before Pr 56 Trip before Pr 57 PLC ladder program enable PLC ladder program status...

  • Page 59: Ul Listing Information

    Safety Product Mechanical Electrical Keypad and Quick Start UL Listing Parameters Diagnostics Options Parameter List Information Information Installation Installation Display Commissioning Information UL Listing Information Commander SK Size 2 to 6 Getting Started Guide Issue Number: 2 www.controltechniques.com...
  • Page 60 T1 T2 T3 T4 T5 T6 B1 B2 B3 B4 B5 B6 Pr 29 = Eur Remote speed Remote current speed reference input reference input (A1) +10V reference output Local voltage speed reference input (A2) (2kmin) Fault Analogue output (motor speed) +24V output +24V Digital output...

This manual is also suitable for:

Commander sk2201Commander sk2203Commander sk seriesCommander sk2401Commander sk2402Commander sk2403 ... Show all

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