Not in the automation system PSS 4000 It is valid until new documentation is published. The latest documentation is always enclosed with the product. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
This chapter contains a description of the available diagnostic proce- dures. 8 Appendix The appendix contains information in table format. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
This gives advice on applications and provides information on special features, as well as highlighting areas within the text that are of particular importance. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Less work involved in installation, commissioning and maintenance Greater availability Uncomplicated control of safety-related systems Standardised functionality for safety-related components Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Only the base modules are hard-wired, so electronic modules can be exchanged without having to rewire. Wireless links can be established for data transfer using InduraNET p from Pilz. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Configuration of module parameters Configure PSSu system for PROFINET or PROFINET with PROFIsafe profile A licence for PSSuniversal Startup is required to download the FS configuration to a PSSu system via the Siemens software SIMATIC STEP 7 – HW Config.
System software for PSSu systems PSSuniversal Startup PSSuniversal Startup is a software package used to test the wiring of a PSSu system connected online. A separate licence is required for the software. The software has the following function range, for example:...
In the PSSuniversal Installation Manual In the system software's online help The standards current at the time of going to print shall apply. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Any component, technical or electrical modification to a product Use of a product outside the areas described in the product docu- mentation Use outside the documented technical details. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Have read and understood the safety guidelines given in this descrip- tion Have a good knowledge of the generic and specialist standards ap- plicable to the specific application. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Test pulses for detecting shorts between contacts on inputs Wiring guidelines and connection examples are available in the operat- ing manuals or data sheets for the input/output modules. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
A PSSu system is a modular, programmable system for controlling plant and machinery. For PSSu systems there is a system software consisting of PSSuniversal Assistant, Configurator and Start-up. The system soft- ware provides support as you select, configure and commission com- ponents.
Page 20
Are used to connect the field wiring Communicate with the head module via the module bus ][Modularer Aufbau Zeichnung Sys A Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
These are called coated versions of PSSu modules. The functionality of the coated versions of PSSu modules is no different from that of un- Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 24
They are identified by a "-T" at the end of the product name, e.g.: PSSu E F DI OZ 2-T. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
The C-rail supply must belong to the same circuit as the other base module connections. Connecting PE to the C-rail provides a simple Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 26
On the compact modules, the C-rail is only looped through and is not available at the terminals. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
The colour markers can be used to label different supplies. This way the connection levels remain clearly visible, even after wiring. Example: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-10 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 30
(e.g. number of SafetyBUS p subscribers in a SafetyBUS p network). The system limits are listed and explained below. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-12 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
If the PSSu system is used as a bus subscriber within a standard bus system, the system limits of that standard bus system must be taken into account. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-13 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
An overview of the modules' bit requirement can be found in the section entitled "Addressing the modules". Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-14 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
If the current load is higher, the C-rail must use a different supply to prevent overload. Please refer to the derating diagram. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-15 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Derating diagram for periphery supply and C-rail: Temperature T de- pendent on load current I Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-16 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Device description file that is generated using the Pilz system soft- ware (also "dynamic device description file") On PSSuniversal, the global device description file contains all the char- acteristic data of all the PSSu modules that are currently available. Char-...
Page 36
INFORMATION Please note: The configuration tools of many manufacturers do not support a device description file created for a PSSu system using Pilz system software (see online help). Pilz system software cannot be used to create a device de- scription file for PSSu systems with CANopen or PROFINET interface.
As soon as the FS signal is "0" , the FS output is shut down safely. Activation via the ST signal is ignored. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-19 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
For the slot numbers, the modules are counted from left to right in as- cending order. ][Steckplätze PSSu-System Bild Sys A Principle Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-21 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 40
(slot), the modules' bit requirement and the configuration of the input/output. This address is also used to address the inputs and outputs on the field- bus systems. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-22 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
ST-PIO and ST-PII. This additional bit requirement must be taken into account when calculating the maximum system structure and sys- tem limits. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-23 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Download of the module status to the ST control system is configura- ble. Details on the assignment of the status byte can be found in the relevant operating manuals. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-24 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
PSSu E F DI OZ 2, PSSu E F 2DOR 8) Digital input/output modules Optimisation of the module Whole PSSu system addresses Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-25 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
][Adressierung Beispiel Tabelle Assignment of I/O connections to bit addresses in the ST-PII and ST- PIO in the example Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-29 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 49
ST-PII and ST-PIO. It is only possible to write to the bit with address 0. ) The device address of the PSSu system in SafetyBUS p is 40. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-31 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Optimisation reduces the bit requirement in the ST process image. Op- timisation has the same impact on the bit requirement when download- ing data to the ST control system. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-32 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 51
It merely combines the assignment in the process image in the corresponding module se- quence. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-33 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 52
Analogue ST outputs Digital FS outputs that are configured for the local enable principle Specialist information, e.g. dual-pole outputs Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-34 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 54
On the following pages, the drawings at the top show the inputs and the drawings at the bottom show the outputs for the two example systems. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-36 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
A contact spring on the base modules and compact modules con- nects the modules' functional earth to the mounting rail. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-39 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 58
VAC or 120 VDC may not be connected parallel to the module supply. Insulation of supplies in a PSSu installation: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-40 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 59
WARNING! Risk of electrocution! If voltages higher than 50 VAC or 120 VDC are connected to the PSSuniversal, e.g. to switch contacts on relay modules, please note the following: – Specific accident prevention regulations apply. – The C-rail of the supply group should only be connected to the protective earth (PE).
No refreshing (5 V is not sepa- PSSu BS 1/8 C rated). PSSu E F BSW PSSu BS 2/8 S PSSu BS 1/8 C Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-42 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 61
Supply groups The supply voltage for the first supply group can also be integrated with- in the head module. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-43 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 62
An InduraNET p radio link causes an additional time delay for the inputs/ outputs on the remote system. This delay is heavily dependent on the quality of the transmission. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-44 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
The FS scan time of the PSSuniversal is a constant 4 ms. ST-Scan The ST scan time of the PSSuniversal depends on the number of events that have occurred. The longest scan time will need to be considered when the maximum number of ST modules is configured and all the in- puts/outputs are changing simultaneously.
= (2 x t ) + t = 8 ms + t ST-Reaction max ST-Scan max Processing In Processing In Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-46 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
) Special case: Digital FS outputs that are driven via the local enable principle. The processing time is a constant 2 ms when the FS output is enabled. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 4-47 Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
“SafetyBUS p System Description”. Connection to SafetyBUS p is via a male 9-pin D-Sub connector on the head module. Pilz fibre-optic couplers (e.g. PSS SB SUB-D-FO) can also be connected to the SafetyBUS p interface. The device address must be set on the head module in order to operate the PSSu on SafetyBUS p;...
Page 68
To configure a PSSu system as a SafetyBUS p subscriber you will need the following Pilz software: PSSuniversal Configurator The PSSuniversal Configurator is part of the system software for PSSu systems. The FS configurations for a PSSu system are made in the PSSuniversal Configurator (e.g. configuration for the local enable principle).
(e.g. GSD file, EDS file) PSSu E F 4DO 0.5 & PSSu E F 4DI - - - Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 70
PSSuniversal on SafetyBUS p Circuit examples Circuit design Reset in the case of an error in the feedback loop Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 71
Flags that are used for reset should not be used for other tasks (temporary flags). This could lead to malfunctions. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
(e.g. GSD file, EDS file) PSSu E F 4DO 0.5 & & PSSu E F 4DI - - - Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 73
PSSuniversal on SafetyBUS p Circuit examples Circuit design Reset in the case of an error in the feedback loop Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 74
Flags that are used for reset should not be used for other tasks (temporary flags). This could lead to malfunctions. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
6100 Procedure 6- ][Inbetriebnahme SW Sys A The following steps are required for commissioning: Assembly and configuration of the PSSu systems in the PSSuniversal Assistant SafetyBUS p configuration with the SafetyBUS p Configurator FS configuration with the PSSuniversal Configurator Programming via the PSS WIN-PRO system software.
Several PSSu systems can be combined in one project. Assemble hardware for each PSSu system. The PSSuniversal Assistant takes the system limits into account and triggers an error message if these are exceeded. The PSSuniversal Assistant also detects certain errors during assembly, e.g. no PSSu system with bus termination can be configured with a supply voltage module.
Enter SafetyBUS p basic data. Add SafetyBUS p subscribers. Import PSSu system from saved PSSu project The PSSuniversal Configurator will open. All the configuration data can be changed in the PSSuniversal Configurator. In PSS WIN-PRO, program the software for the SafetyBUS p project's Save and build the SafetyBUS p project.
Page 80
Undervoltage error A system voltage or infeed is too low Stabilise the supply or change the faulty supply voltage module Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 81
I/O- Group stop. Further information on PSSu error messages is available in the online help for the system software. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
The entry in the error stack corresponds to the format used with SafetyBUS p subscribers. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
A piece of information is processed more than once and in different ways. Download Download of data from the PC to the device. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 84
ST section has write access to the FS section; FS outputs can be switched via the ST section. Least significant bit Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 85
Abbreviation for synchronous serial interface; interface for absolute encod- er, used in the drive technology sector to transmit positional data. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
Page 86
1 is added. Two-pole, differential Property of a positive (+24 V) switching and earth (0V) switching output. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...
PSSu E S 2AI TC(-T) 0304 PSSu E S 2AO I 0510 PSSu E S 2AO U 0500 PSSu E S 4AO U 0501 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de...