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Summary of Contents for Pentair BIOSHIELD
- Page 1 BIOSHIELD ® COMMERCIAL UV STERILIZER INSTALLATION AND USER'S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...
- Page 2 Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties.
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Page 3: Table Of Contents
Programmable Logic Control (PLC) ....19 CLP Series ............36 PLC Enclosure ........... 19 Sizing Chart ............39 PLC Descriptions ..........19 Section 12: Product Warranty .......40 PLC Touch Screen Display ........ 20 BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 4: Section 1: Introduction
SECTION 1: INTRODUCTION General Information Pentair Water Pool and Spa, Inc. (Pentair) accepts no responsibility for any problems arising from incorrect In this manual you will find user information for installation, lack of routine maintenance as specified your Bioshield® Commercial UV Sterilizer. It is an in this manual or modifications of the UV system. -
Page 5: Section 2: Health And Safety Precautions
UV system. The installation, operation and maintenance of the Bioshield® Commercial UV DANGER: DO NOT operate this unit if it has a damaged cord Sterilizer can only be carried out after reading and understanding the or plug, if it is malfunctioning, or if it has been dropped or damaged in information contained in this manual. -
Page 6: Hazardous Situations And Appropriate Actions
Shutdown system using the UV system’s external On/ Electrical Off switch and lock-out/disconnect from input power Electrical Work UV System Shock source. All electrical work should be carried out by authorized and qualified personnel only. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 7: Section 3: Installation
UV System. 2. Conduct an internal, visual inspection of models shipped with their quartz sleeves assembled. A flashlight will help with the internal inspection. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 8: Uv Vessel Installation
This eliminates debris from entering the vessel and diminishing the unit’s effectiveness, as well as potentially damaging the quartz sleeves and UV lamps. 2. Install inlet and outlet isolation valves (to be supplied by others). BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 9 If this installation arrangement is not possible, install the unit in a way that chemical cleaners or freshwater rinse can be drained completely from the vessel without contaminating the process water. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 10: Quartz Sleeve Installation
Retaining Nut onto the Quartz Sleeve Module end of the quartz sleeve into the vessel’s internal the Quartz Sleeve Retaining Nut’s internal lip will quartz sleeve coupler. automatically set the quartz sleeve in its proper position. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 11 Quartz Sleeve Module on the faceplate or the quartz sleeve inside the UV vessel. 7. The quartz sleeve is now properly assembled; you are now ready to perform a Water Test See Page BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 12: Power Supply Installation
Sufficient space near the cooling fan’s intake and exhaust must be Power Supply Enclosure is part of the complete provided. Bioshield UV Systems™ Series. 5. The Power Supply Enclosure must be supplied Frequency with the correct operating voltage (120/230 VAC). -
Page 13: Temperature And Uv Intensity
2. Use a flare-nut wrench to carefully tighten the UV sensor and temperature sensor. These components are made of soft polytetrafluoroethylene (PTFE) and can be easily damaged. Leave the sensor cables coiled up close to the sensor during the installation. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 14: Section 4: Mandatory Water Test
UV lamps, perform a water test as explained below. For quartz sleeve removal See Page 24. For installation See Page 7. 2. Thread all sensors into their respective ports on the UV vessel. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 15: Section 5: Uv Lamp Installation
NOTE: Each Lamp cable (1) is equipped with a Water Tight Connector (2). This cable adapter is made up of three components: Nut (3), Rubber Gasket (4) and Male-Threaded Body (5). BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 16 Quartz Sleeve Module Faceplate and Quartz Sleeve Module. 5. With the UV lamp in its correct position inside the quartz sleeve, thread the water tight connector into the Quartz Sleeve Retaining Nut. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 17: Lamp Field Safety Cover Installation
QSM Faceplate. Then place the cover over the screws and turn counterclockwise to engage the retaining screws. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 18: Section 6: Commissioning
1. Confirm that all personnel operating this UV system Purpose have thoroughly reviewed these instructions prior This section contains the necessary steps required to to operating. prepare the Bioshield® Commercial UV Sterilizer for proper operation. 2. Remove dirt/debris from power... -
Page 19: Section 7: Operation
SECTION 7: OPERATION PLC (Programmable Logic Control) Power Supply Operation The operation of the Bioshield® Commercial UV Sterilizer may only be carried out by authorized personnel. The personnel responsible for the operation of this system must read and understand this Section, Section 2 (Health & Safety Precautions), and strictly comply with all relevant rules for accident prevention and local health and safety regulations. -
Page 20: Plc Touch Screen Display
In addition, the software trends UV intensity, lamp operation and current hours. Touch Screen Tabs and Functions • Alarms: Current triggered alarms and acknowledge button • Status: Lamp condition and hours BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 21 Intensity: The UV Intensity trends every day allowing the user to proactively determine when a lamp change out will be required. The UV Intensity trend can also be saved to an SD card for record keeping. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
- Page 22 “ESC” button will bring the user to the main display. “Reset” button will clear the alarm but if the alarm is still active, the alarm will engage again. “Refresh” button will clear the alarms from the screen. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 23: Section 8: Maintenance
General risk due to pressurized piping and UV The following are required routine maintenance vessel! actions: A. Daily inspection of the Bioshield® Commercial UV Sterilizer’s Power Supply Enclosure control panel General risk due to electricity! to confirm that the unit is operating satisfactorily (lamp operation). -
Page 24: Uv Lamp Recycling
External ON/OFF Switch and unplug the UV system from the electrical outlet. Lamp Installation 2. Drain the vessel completely. See Page 15 for UV Lamp installation procedure. 3. Remove UV lamp(s). See Page 23 for instructions. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 25: Quartz Sleeve Cleaning
Handle with care. 7. Inspect all quartz sleeves for cracks, chips and scaling. If required, clean the quartz sleeve(s). See Page 23 Quartz Sleeve Cleaning. Replace damaged (cracked, chipped) quartz sleeves. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 26: Quartz Sleeve Installation
The removal of this build- physician immediately. up (calcium, etc.) can be carried out with a cleaning pump. Pentair recommends the use of muriatic acid to chemically clean the quartz sleeves. Materials within the vessel chamber are highly resistant against this acid. -
Page 27: Uv Vessel Disassembly
4. Remove quartz sleeve(s). See Page 24 removal 11. Neutralize old cleaning agent with bases, e.g. instructions. sodium hydroxide solution, sodium carbonate solution in compliance with all relevant rules for accident prevention and local regulations. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 28 IMPORTANT: To properly align the QSM Faceplate, set the #1 lamp position (as stamped on the faceplate, next to the quartz sleeve module) to the 3 O’ Clock position when looking at the QSM Faceplate. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 29: Cooling Fan And Filter Mat
1. Place Cooling Fan Filter Mat into fan. 2. Replace fan cover. Frequency A minimum of every six months, but more routine inspections may be required due to increased airborne dirt/dust. BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 30: Section 9: Replacement Parts
Quartz Sleeve & UV Lamp Matrix Bioshield Commercial UV Sterilizer. These variants ® Bioshield models are available with different size include several different vessel dimensions, port ports and use varying lengths of quartz sleeves. styles/sizes and controller/monitor options to best Below we match your unit with the correct quartz fit your individual needs. -
Page 31: Replacement Parts
1. UV Sensor ............................. 960262-PL a. UV Sensor – white (pre-5/2018) ....................20210-UVS-PL 2. Temperature Sensor ..........................960261-PL a. Temperature Sensor – white (pre-5/2018) ..................20217-PL ..........................3. UV Lamp Cable 960465-PL BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 32: Section 10: Troubleshooting
2. Defective Thermal Switch 3. Cooling Fan Filter Mat needs to be cleaned 4. Defective Cooling Fan Quartz Sleeve Seal Failure 1. Cracked/Broken Quartz Sleeve 2. Failed Quartz Sleeve Retaining Nut O-Ring Seal BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 33 BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 34: Section 11: System Specifications
SECTION 11: SYSTEM SPECIFICATIONS Vertical Series Dimensional Drawings (See next page for dimensional data) BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 35 24.6" x 20.2" x 10.6" 13.3/6.5 50/3.4 2 - PSI 522912 24.6" x 20.2" x 10.6" 13.3/6.5 50/3.4 2 - PSI 522913 1040 30.5" x 24.1" x 12.6" 15.0/7.5 50/3.4 2 - PSI BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 36: Clp Series
SECTION 11: SYSTEM SPECIFICATIONS CLP Series Dimensional Drawings (See next page for dimensional data) BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... - Page 37 CLP67A12-XN 12” 6", 8" 85.9 70.7 13.1 CLP68A12-XN 12” 6", 8" 85.9 70.7 13.1 CLP69A14-XN 14” 8", 10", 12" 94.4 72.8 19.8 CLP610A16-XN 16” 10", 12", 14" 95.7 72.4 23.5 21.7 BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
- Page 38 30.5” x 24.1” x 12.6” 13.0 2 - PSI CLP69A14-XN 2880 40.35" X 32.48" X 12.64" 14.0 2 - PSI CLP610A16-XN 3200 40.35" X 32.48" X 12.64" 16.0 2 - PSI BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
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Page 39: Sizing Chart
1,235 444,600 296,280 592,800 395,040 CLP69A14-XN 1,462 526,320 350,640 701,760 467,520 CLP610A16-XN 1,690 1,127 608,400 405,720 811,200 540,960 CLP611A18-XN 1,963 1,308 706,680 470,880 942,240 627,840 LAMP LIFE 1.37 1.37 1.37 1.37 BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®... -
Page 40: Section 12: Product Warranty
AUTHORIZATION” form obtained from Technical customer following the procedures set forth below, Service and a brief description of the problems Pentair will, at its sole option, repair or replace such encountered. Unauthorized returns will not be part, in lieu of repair. - Page 41 NOTES BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
- Page 42 NOTES BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
- Page 43 NOTES BIOSHIELD Commercial UV Sterilizer Installation and User's Guide ®...
- Page 44 1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000 10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000 WWW.PENTAIR.COM ©2019 Pentair Water Pool and Spa, Inc. All rights reserved. This document is subject to change without notice. P/N 960064 Rev. D 7/23/2019...