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Thermo Pride OC2-56 Installation And Operation Manual

Oil fired furnace
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INSTALLATION AND OPERATION MANUAL
WITH USERS INFORMATION SECTION
OC2-56
OC5-85
OT5-85
OT11-105
OT16-125
? ? ? ? WARNING
: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE
OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
? ? ? ? WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE
CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR
ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY.
PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE
PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE
USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.
MO-100G
ECN 4385-MA
OIL FIRED FURNACE
MODELS:
OL2-56
OL5-85
OL11-105
OL16-125
OL20-151
OL33-200
OL37-250
OL39-320
THERMO PRODUCTS, LLC.
PO BOX 217
NORTH JUDSON, IN 46366
PHONE: (574) 896-2133
OH2-56
OH3-72
OH5-85
OH11-105
OH16-125
MADE IN USA

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Summary of Contents for Thermo Pride OC2-56

  • Page 1 USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL. MO-100G ECN 4385-MA MODELS: OL2-56 OL5-85 OL11-105 OL16-125 OL20-151 OL33-200 OL37-250 OL39-320 THERMO PRODUCTS, LLC. PO BOX 217 NORTH JUDSON, IN 46366 PHONE: (574) 896-2133 OH2-56 OH3-72 OH5-85 OH11-105 OH16-125 MADE IN USA...

  • Page 2: Safety Section

    See Page 13. ? ? ? ? WARNING: Thermo Products oil furnaces are designed to burn No. 1 or No. 2 distillate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE. See Page ? ? ? ? CAUTION: DO NOT ATTEMPT TO START THE BURNER WHEN: 1.
  • Page 3 All installations and services must be performed by qualified service personnel. This page contains reproductions of the various instruction and warning labels placed on the Thermo Pride Oil Furnaces. Please read and comply with the contents of these labels.

  • Page 4: Table Of Contents

    SECTION I. SAFETY SECTION II. GENERAL INSTRUCTIONS A. DRAFT REGULATORS B. DUCT WORK/AIR CONDITIONING C. FILTERS MOUNTED EXTERNAL TO FURNACE D. FAN AND LIMIT POSITION AND LOCATION E. BURNER INSTALLATION F. HORIZONTAL FURNACE POSITIONS G. EXTERNAL WIRE HARNESS LOCATIONS H. BURNER SPECIFICATIONS AND APPLICATIONS I.

  • Page 5: General Instructions

    II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION 1. The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America (ACCA) or the American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc.
  • Page 6 Cut hole out and extend flue through side casing. A trim collar may be ordered from Thermo Products to hide the gap around the flue pipe. This trim collar, however, is not required for operation.

  • Page 7: Draft Regulators

    NOTE: ROTATION OF FLUE PIPE IS ONLY ALLOWED FOR LEFT HAND SIDE VENTING APPLICATIONS. TABLE 1: Suggested sizes and positions of flue pipe opening on left hand side of casing. UNIT DIA. HOLE 5-1/2” 6-1/2” 5-1/2” 6-1/2” 6-1/2” OH11 6-1/2” OH16 7-1/2”...

  • Page 8: Filters Mounted External To Furnace

    All installations and services must be performed by qualified service personnel. The duct system should again follow the current design standard of Air Conditioning Contractors of America (ACCA) or ASHRAE Fundamentals volume. The most common location for the A-shaped coil (A style) is shown in Fig. 2. Fig 2: Acceptable locations for the air conditioner evaporator coil.
  • Page 9 All installations and services must be performed by qualified service personnel. On highboy furnaces, it is necessary to cut the return air opening in the side or rear casing, depending upon the needs of the specific installation. The filter rack provided with the furnace, refer to Fig. 5, will serve as a template to scribe a mark for the return air opening on the casing.

  • Page 10: Fan And Limit Position And Location

    ? ? ? ? WARNING: The predetermined fan and limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. in conjunction with Underwriters Laboratories, Inc. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or is incompatible, may result in personal injury, substantial property damage or death.
  • Page 11 All installations and services must be performed by qualified service personnel. The oil burner will mount on three stud mounting bolts on the lower mounting plate covering the opening in the front of the heat exchanger. The end of the burner tube should be inserted no further than 1/4 inch back from the inside surface of the combustion chamber.

  • Page 12: Horizontal Furnace Positions

    All installations and services must be performed by qualified service personnel. Fig. 10: (Side view) Burner insertion illustration F. HORIZONTAL FURNACE POSITIONS: The horizontal furnace may be turned end for end, or rotated, making the top into the bottom, as shown in Fig. 11. Fig.

  • Page 13: Burner Specifications And Applications

    NOZZLE RATED AT 0.65 GPH @ 100 PSIG THAT PROVIDES AN 80° SPRAY ANGLE AND A HOLLOW SPRAY PATTERN WOULD BE ABBREVIATED IN THE TABLE AS “0.65 X 80H”. For more specific burner information, contact Thermo Products, LLC. P.O. Box 217, North Judson, IN 46366. Phone 574-896-2133.
  • Page 14 STANDARD BURNER NOZZLES: The OL2, OH2, OC2 and OC1, along with the OL33, OL37 and OL39 have the nozzles already installed in the burners. The balance of the oil units has the nozzles shipped as loose items with the furnace. Below is a chart showing the heating capacity of the furnace for each approved nozzle size. OIL NOZZLE CAPACITY CHART UNITS NOZZLE SIZE...

  • Page 15: Heat Exchanger Cleaning Instructions

    RIELLO BURNER APPLICATION CHART The optional F3 and F5 Riello flame retention oil burners have been UL listed (UL File #MP3252) for application on the following Thermo Pride oil fired furnaces. MODEL PART MTG. PLATE TOP-25752 PART NO. BTM-35733 MTG. PLATE GASKET 330090 PART NO.

  • Page 16: Users Information Section

    All installations and services must be performed by qualified service personnel. Fig. 15: Typical Heat Exchanger Cleanout Cover Locations. With access to the inside of the heat exchanger through the burner area, clean-out openings, and vent pipe connection, it is possible to use a long, flexible wire brush and an industrial type vacuum cleaner to remove any soot build-up.

  • Page 17: Inspection Areas

    C. INSPECTION AREAS VESTIBULE: The furnace vestibule area or burner compartment should be inspected by removing the front door of the furnace and looking for signs of excessive heat such as discoloration of components materials damage, from rust or corrosion, soot or carbon build-up. EXTERIOR OF FURNACE: The furnace exterior should be inspected for signs of excessive heat such as discoloration of materials and damage from rust or corrosion.
  • Page 18 Fig. 17: Location of the air filter and blower compartment access door on the typical lowboy furnace. OH Series (Highboy) The filter rack will be located between the return air plenum and the return air opening on the side of the furnace, refer to figure 18.
  • Page 19 COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRIDE OIL FIRED CENTRAL FURNACES. Complete this form for each Thermo Pride furnace installed. Read instruction manual carefully before making tests. Retain this form with furnace. CUSTOMER NAME ADDRESS CITY, STATE BURNER MODEL NO. HEATING SYSTEM COMBUSTION CHAMBER...

  • Page 20: Appendix-A Replacement Parts List

    All installations and services must be performed by qualified service personnel. APPENDIX-A Replacement Parts List...
  • Page 21 All installations and services must be performed by qualified service personnel.
  • Page 22 All installations and services must be performed by qualified service personnel.
  • Page 23 All installations and services must be performed by qualified service personnel.
  • Page 24 All installations and services must be performed by qualified service personnel.
  • Page 25 All installations and services must be performed by qualified service personnel.
  • Page 26 All installations and services must be performed by qualified service personnel.
  • Page 27 All installations and services must be performed by qualified service personnel.
  • Page 28 All installations and services must be performed by qualified service personnel.
  • Page 29 All installations and services must be performed by qualified service personnel.

  • Page 30: Appendix-B Wiring Diagrams

    All installations and services must be performed by qualified service personnel. APPENDIX-B Wiring Diagrams...
  • Page 31 All installations and services must be performed by qualified service personnel.
  • Page 32 All installations and services must be performed by qualified service personnel.

This manual is also suitable for:

Oc5-85Oh11-105Oh16-125Oh2-56Oh3-72Oh5-85 ... Show all