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Working Instruction, Mechanical
Applicable for Z550i, Z550c, Z550a, Z558i & Z558c
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
2 Disassembly ............................................................................. 6
2.1 Lower unit .................................................................................7
2.2 Upper unit ...............................................................................19
3 Replacements......................................................................... 25
3.1 Battery Cover..........................................................................26
3.2 Screw Covers..........................................................................26
3.3 Lower Outer Cover .................................................................26
3.4 Speaker Box............................................................................26
3.5 Side Ring Strap.......................................................................26
3.6 Side Ring.................................................................................26
3.7 Lower Inner Cover..................................................................26
3.8 Co-Brand Screw Covers ........................................................27
3.9 Upper Outer Cover .................................................................27
3.10 Upper Inner Cover ..................................................................27
3.11 Dual LCD .................................................................................28
3.12 Main FPC .................................................................................31
3.13 Camera ....................................................................................34
3.14 Vibrator & Vibrator Support ..................................................36
3.15 Magnet.....................................................................................38
3.16 Receiver ..................................................................................39
3.18 Sub Display Window ..............................................................42
3/000 21-1/FEA 209 544/115 C
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Screw Covers ........................................................................ 9
2.1.3
Lower Outer Cover .............................................................. 10
2.1.4
Speaker Box........................................................................ 12
2.1.5
PCBA .................................................................................. 13
2.1.6
Keypad ................................................................................ 14
2.1.7
Side Ring Strap ................................................................... 15
2.1.8
Side Ring............................................................................. 16
2.1.9
Lower Inner Cover............................................................... 17
2.2.1
Co-Brand Screw Covers...................................................... 20
2.2.2
Upper Outer Cover .............................................................. 21
2.2.3
Upper Inner Cover............................................................... 23
Working Instruction, Mechanical

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Table of Contents
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Summary of Contents for Sony Ericsson Z550c

  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for Z550i, Z550c, Z550a, Z558i & Z558c CONTENTS 1 Introduction ................3 1.1 Equipment.................4 1.2 General cautions ..............5 2 Disassembly ................6 2.1 Lower unit .................7 2.1.1 Battery Cover & Battery............8 2.1.2 Screw Covers ................
  • Page 2 4.2.5 Speaker Box................ 60 4.2.6 Lower Outer Cover .............. 61 4.2.7 Screw Covers ..............62 4.2.8 Battery & Battery Cover............63 5 Revision history ..............64 3/000 21-1/FEA 209 544/115 C 2(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction Z550 3/000 21-1/FEA 209 544/115 C 3(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/115 C 4(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    Press the On/Off button to turn off the phone. How to open a board-to-board connector with the front opening tool. How to open and close a FPC connector. 3/000 21-1/FEA 209 544/115 C 5(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    Replacements for the actual replacement. REPLACEMENTS Contents Start page REASSEMBLY DISASSEMBLY Done 3/000 21-1/FEA 209 544/115 C 6(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Lower Unit

    2. Screw Covers (not to be reused) 3. Lower Outer Cover 4. Speaker Box 5. PCBA 6. Keypad 7. Side Ring Strap 8. Side Ring 9. Lower Inner Cover 3/000 21-1/FEA 209 544/115 C 7(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8: Battery Cover & Battery

    Press on top of the battery cover and push it forward to open up a gap, and slide it until it becomes released and can be removed. Put your finger here, to raise and remove the battery. 3/000 21-1/FEA 209 544/115 C 8(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9: Screw Covers

    Do the same with the second screw cover. HE SCREW COVERS CANNOT BE REUSED AND MUST BE SCRAPPED 3/000 21-1/FEA 209 544/115 C 9(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 10: Lower Outer Cover

    If necessary, slide back and forth until all three hooks are unlatched. Do the same on the opposite side. 3/000 21-1/FEA 209 544/115 C 10(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 11 Insert the guitar pick at the position of the hinge (as shown in picture) and slide it round the corner towards the opposite corner to open up a gap. Carefully lift off the lower outer cover. 3/000 21-1/FEA 209 544/115 C 11(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 12: Speaker Box

    Insert the front opening tool and release the speaker box from the PBA on this side. Do the same on the opposite side. Remove the speaker box. 3/000 21-1/FEA 209 544/115 C 12(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 13: Pcba

    (see picture page 5). Release the PCBA from the lower inner cover with the front opening tool. Do the same on the opposite side. Remove the PCBA. 3/000 21-1/FEA 209 544/115 C 13(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 14: Keypad

    Working Instruction, Mechanical 2.1.6 Keypad Remove the keypad with the tweezers or by hand. 3/000 21-1/FEA 209 544/115 C 14(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 15: Side Ring Strap

    Working Instruction, Mechanical 2.1.7 Side Ring Strap Use the front opening tool to raise the side ring strap from its position, and remove it with the tweezers. 3/000 21-1/FEA 209 544/115 C 15(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 16: Side Ring

    Working Instruction, Mechanical 2.1.8 Side Ring Use the dentist hook or the tweezers to push the side ring out of its hole, and remove it with the tweezers 3/000 21-1/FEA 209 544/115 C 16(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 17: Lower Inner Cover

    (2), until the lower inner cover is released from the hinge. Continue to push, until the lower inner cover is separated from the upper unit. 3/000 21-1/FEA 209 544/115 C 17(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 18 Lower Inner Cover continued Slide the flex film out of the hole of the lower inner cover, to make it completely separated from the upper unit. 3/000 21-1/FEA 209 544/115 C 18(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 19: Upper Unit

    2.2 Upper unit The disassembly is done in the following order: 1. Co-Brand Screw Covers (not to be reused) 2. Upper Outer Cover 3. Upper Inner Cover 3/000 21-1/FEA 209 544/115 C 19(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 20: Co-Brand Screw Covers

    Insert the tweezers or the dentist hook through the hole of this screw cover as shown in picture to release and remove HE CO BRAND SCREW COVERS CANNOT BE REUSED AND MUST BE SCRAPPED 3/000 21-1/FEA 209 544/115 C 20(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 21: Upper Outer Cover

    Continue to slide the guitar pick around this corner all the way down to the end of the cover. 3/000 21-1/FEA 209 544/115 C 21(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22 Lift the upper outer cover at the top (1) and gently wiggle it side to side (2) until it is released at the hinge section (3), and can be removed. 3/000 21-1/FEA 209 544/115 C 22(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 23: Upper Inner Cover

    Lift the LCD frame at the top (1) and move it in the direction of the arrow (2), to make the flex film smoothly slide out of the hinge section, 3/000 21-1/FEA 209 544/115 C 23(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 24 Working Instruction, Mechanical Upper Inner Cover continued to have them completely separated. 3/000 21-1/FEA 209 544/115 C 24(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/115 C 25(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 26: Battery Cover

    Follow the 4.2.1 – 4.2.8 Reassembly instructions! 3.7 Lower Inner Cover Follow the 2.1.1 – 2.2.2 Disassembly instructions! Prepare the new lower inner cover. Follow the 4.1.2 –4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 26(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 27: Co-Brand Screw Covers

    Follow the 4.1.2 – 4.1.4 Reassembly instructions! 3.10 Upper Inner Cover Follow the 2.1.1 –2.2.3 Disassembly instructions! Prepare the new upper inner cover. Follow the 4.1.1 –4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 27(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 28: Dual Lcd

    (see picture on page 5 regarding FPC connectors) Unlock the FPC-connector with the dentist hook, and remove the flex film with the flex film assembly tool, 3/000 21-1/FEA 209 544/115 C 28(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 29 FPC-connector with the flex film assembly tool. Lock the FPC-connector by turning the black bar with the flex film assembly tool, 3/000 21-1/FEA 209 544/115 C 29(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 30 Dual LCD continued like this. Put the LCD into its frame and press on the corners to secure its position. Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 30(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 31: Main Fpc

    Insert the front opening tool at the top underneath the metal plate to release the main FPC. Make sure the metal plate is removed together with the main FPC. 3/000 21-1/FEA 209 544/115 C 31(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 32 LCD frame (1) and then press (2) with your finger to secure the attachment. Gently push the camera into the bottom of its cavity. 3/000 21-1/FEA 209 544/115 C 32(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 33 Put the vibrator support on top of the FPC contacts for the vibrator, and press to secure its position. Follow the 3.11 Installation instructions! Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 33(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 34: Camera

    INSTALLATION OTE THE ORIENTATION OF CAMERA AND SOCKET (2)! CAMERA PEG INTO SOCKET NOTCH Place the camera in its proper position on top of the socket. 3/000 21-1/FEA 209 544/115 C 34(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 35 (2) until the camera has reached the bottom of the socket. Follow the 3.12 & 3.11 Installation instructions! Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 35(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 36: Vibrator & Vibrator Support

    Loosen the vibrator support with the tweezers, and remove it. Use the dentist hook to raise the vibrator out of its cavity, and remove it with the tweezers. 3/000 21-1/FEA 209 544/115 C 36(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 37 Put the vibrator support on top of the FPC contacts for the vibrator, and press to secure its position. Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 37(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 38: Magnet

    OTE THE ORIENTATION OF THE RED LINE ON THE MAGNET Use the tweezers to mount the magnet and press for a few seconds to secure the attachment. Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 38(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 39: Receiver

    INSTALLATION Place the receiver in the cavity, and press it down to the bottom without touching the contact springs. Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 39(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 40: Hinge

    Press with the tweezers through the hole of the hinge section, until the hinge falls out. INSTALLATION Note the shape of the hole where the hinge will be inserted. Insert the hinge like this. 3/000 21-1/FEA 209 544/115 C 40(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 41 Working Instruction, Mechanical Hinge continued Press on the hinge as far as it goes. Follow the 4.1.1 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 41(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 42: Sub Display Window

    INSTALLATION Place the sub display window like this, and press to secure a good attachment. Follow the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 42(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 43: Electric Cloths

    LCD frame. In case an electric cloth is missing, use the tweezers and your fingers to attach a new one. 3/000 21-1/FEA 209 544/115 C 43(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 44: Dome Sheet Array

    Follow the 4.2.4 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 44(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 45: System Connector

    OTE THE ORIENTATION OF THE SYSTEM CONNECTOR Push and press the system connector onto the PBA as far as it goes. Follow the 4.2.4 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 45(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 46: Liquid Intrusion Indicator

    Remove the activated liquid intrusion indicator with the dentist hook and the tweezers. INSTALLATION Attach the new liquid intrusion indicator with the tweezers and your fingers. Follow the 4.2.4 – 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 46(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 47: Label

    • Take the new label and place it onto the frame as in the adjacent picture NE LABEL ONLY IS ALLOWED Follow the 4.2.8 Reassembly instructions! 3/000 21-1/FEA 209 544/115 C 47(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 48: Reassembly

    Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/115 C 48(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 49: Upper Unit

    4.1 Upper unit The reassembly is done in the following order: 1. Upper Inner Cover 2. Lower Inner Cover 3. Upper Outer Cover 4. Co-brand Screw Covers 3/000 21-1/FEA 209 544/115 C 49(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 50: Upper Inner Cover

    (2) of the hinge section. and at the same time push it against the hinge section Press on the LCD frame to secure it to the upper inner cover. 3/000 21-1/FEA 209 544/115 C 50(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 51: Lower Inner Cover

    Place one end of the hinge section against the lower inner cover, and press with your thumb (1) and place the opposite end of the hinge section as shown by the arrow (2). 3/000 21-1/FEA 209 544/115 C 51(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 52 Press the hinge inwards (1) with the tweezers and at the same time push (2) the lower inner cover in the direction of the arrow, to make them properly joined. 3/000 21-1/FEA 209 544/115 C 52(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 53: Upper Outer Cover

    Use 20 Ncm torque when tightening the four screws with torx bit no. 6. 3/000 21-1/FEA 209 544/115 C 53(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 54: Co-Brand Screw Covers

    SE NEW CO BRAND SCREW COVERS Use the tweezers and your fingers to attach the first co-brand screw cover, and then the second one, like this. 3/000 21-1/FEA 209 544/115 C 54(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 55: Lower Unit

    1. Side Ring 2. Side Ring Strap 3. Keypad 4. PBA 5. Speaker Box 6. Lower Outer Cover 7. Screw Covers 8. Battery (a) & Battery Cover (b) 3/000 21-1/FEA 209 544/115 C 55(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 56: Side Ring

    AND THE ARROW POINTS AT THE PART TO BE INSERTED INTO THE BOTTOM OF THE CAVITY Insert the side ring through the hole of the lower inner cover with the tweezers. 3/000 21-1/FEA 209 544/115 C 56(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 57: Side Ring Strap

    Working Instruction, Mechanical 4.2.2 Side Ring Strap Insert the side ring strap with the tweezers, and press to secure its position. 3/000 21-1/FEA 209 544/115 C 57(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 58: Keypad

    Working Instruction, Mechanical 4.2.3 Keypad Mount the keypad in its proper position with the tweezers and your fingers and place this part of the keypad into its slots. 3/000 21-1/FEA 209 544/115 C 58(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 59: Pba

    4.2.4 PBA Place the PBA onto the two guiding pins of the lower inner cover, and press to secure its position. Connect the board-to-board connector, like this. 3/000 21-1/FEA 209 544/115 C 59(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 60: Speaker Box

    Put the speaker box in position on the PBA, and press on both sides to make it snap. 3/000 21-1/FEA 209 544/115 C 60(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 61: Lower Outer Cover

    Use 20 Ncm torque to tighten the four screws with torx bit no. 6. 3/000 21-1/FEA 209 544/115 C 61(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 62: Screw Covers

    BY THE ARROWS Use the tweezers to place the first screw cover in its cavity, and then the second one. Press with your fingers to secure the attachments. 3/000 21-1/FEA 209 544/115 C 62(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 63: Battery & Battery Cover

    Place the battery cover on top of the battery and push towards the top of the phone, until the battery cover is latched with no gaps. 3/000 21-1/FEA 209 544/115 C 63(64) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 64: Revision History

    Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2006-07-06 First release 2006-09-28 Z550a Released 2006-10-12 Z558 Released 3/000 21-1/FEA 209 544/115 C 64(64) © Company Internal Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

Z550iZ558cZ550aZ558i

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