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Baxi GALLERY Series Installer's Manual

Power flue inset gas fire
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Download this manual See also: Installer's Manual
5114794/01
INSTALLER GUIDE
Model 661
Heat Engine
POWER FLUE INSET GAS FIRE
(GC No. 32-810-15)
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
For technical advice firstly contact your retailer. If further advice is required then call
0161703 8157 for The Midlands and North or
01462 813 138 for The South.
owner
INSTALLER: Please leave this guide with the
© Baxi Heating U.K. Ltd.

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  • Page 1 For technical advice firstly contact your retailer. If further advice is required then call 0161703 8157 for The Midlands and North or 01462 813 138 for The South. owner INSTALLER: Please leave this guide with the © Baxi Heating U.K. Ltd.
  • Page 2 Installer Guide and should not be fitted directly on to a carpet. Baxi Fires Division, Erdington, Birmingham B24 9QP Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication...

  • Page 3: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. APPLIANCE DIMENSIONS 5. UNPACKING 6. PREPARING FOR INSTALLATION 7. WALL PREPARATION 7.1 General. 7.2 Brick, stone etc. building. Main case in front of wall 7.3 Brick, stone etc.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling The lifting weight of this appliance is as below: - Heat Engine (kg) Fan Box (kg) One person should be sufficient to lift the fire. If for any reason this weight is considered too heavy then obtain assistance.

  • Page 5: General Installation Requirements

    INSTALLER GUIDE Natural (G20) Propane (G31) * Inlet Pressure 20mbar 37mbar Input - Max. (Gross) 6.0kW (20,472Btu/h) 6.1kW (20,813Btu/h) Input - Min. (Gross) 2.3kW (7,848Btu/h) 3.8kW (12,966Btu/h) Output - Max. 3.1kW (10,577Btu/h) 3.15kW (10,748Btu/h) Output - Min 1.1kW (3,753Btu/h) 1.8kW (6,142Btu/h) 20.0 ±...
  • Page 6 INSTALLER GUIDE Regulations issued by the Scottish Development Department. c) All relevant codes of practice. The relevant parts of the current editions of the following British Standards:- BS 5440 Part 1 BS 5871 Part 2 & 3 BS 6891 In the republic of Ireland the installation must also conform with: a) The current edition of IS 813 “Domestic gas installations”...
  • Page 7 INSTALLER GUIDE stone, etc.) should be rectified. Figure 1. Hearth and recess requirements 3.1.6 The appliance must not stand on combustible materials or carpets. The appliance must not be fitted directly against a combustible wall. If the appliance is to be fitted against a wall with combustible cladding or skirting board, such materials must be removed from the area covered by the fascia of the appliance.
  • Page 8 INSTALLER GUIDE 150mm (See Graph 1). Graph 1. 3.1.9 The front face of the wall should be reasonably flat over the area that will be covered by the fire box top and side flanges to ensure a good seal. The minimum height from the top surface of the hearth to the underside of any shelf made from wood or other combustible materials is as follows:- Note that soft wall coverings (e.g.
  • Page 9 INSTALLER GUIDE guide) may indicate a need for further ventilation in order to ensure that there is adequate air replacement. If necessary seek expert advice. 3.1.13 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the appliance closes down after a period of operation for no apparent reason, the consumer should be informed to stop using the appliance until the installation and appliance have been thoroughly checked.
  • Page 10 INSTALLER GUIDE Minimum Dimension Terminal Position Distance Directly below an opening, air brick, opening window etc. 300mm Above an opening, air brick, opening window etc. 300mm Horizontally to an opening, air brick, opening window etc. 300mm Below gutters, soil pipes or drain pipes 75mm Below eaves 200mm...
  • Page 11 INSTALLER GUIDE Figure 3b. Page 11...

  • Page 12: Appliance Dimensions

    INSTALLER GUIDE 4. APPLIANCE DIMENSIONS NOTE: ALL DIMENSIONS ARE APPROXIMATE AND SUBJECT TO MANUFACTURING DEVIATION Figure 4. Appliance dimensions (Shown with fascia that is close fitted to the outer flanges of the hotbox. Dimensions ‘A’ and ‘B’ may differ depending upon the fascia fitted) Page 12...
  • Page 13 INSTALLER GUIDE 470mm 600mm 325mm 525mm 350mm 235mm 125mm 475mm 53mm 550mm 600mm Max. (Flue tube uncut) 150mm min. 205mm when sited outside wall M (Fan box projection) 55mm when recessed in outer wall 285mm O (Flue tube diameter) 125mm P (Terminal guard) 305mm 355mm...

  • Page 14: Unpacking

    INSTALLER GUIDE 5. UNPACKING The pack contains: Burner & firebox unit with attached Rockwool jacket Fan box assembly Flue duct Ceramic fuel effect pack (Not shown) Burner tray trim Terminal weather shield Literature pack Smoke match tube Rolls aluminium tape Nut &...
  • Page 15 INSTALLER GUIDE Figure 5. Contents Page 15...

  • Page 16: Preparing For Installation

    INSTALLER GUIDE 6. PREPARING FOR INSTALLATION Check ignition spark. Before attempting to install, it is worth checking that the ignition system performs satisfactorily. Set the control knob to the off position. Depress the control knob and rotate it anticlockwise to the pilot ignition position.

  • Page 17: Brick, Stone Etc. Building. Main Case In Front Of Wall

    INSTALLER GUIDE 7.2 Brick, stone etc. building. Main case in front of wall (Figure 8). 1. This installation is for use with a fire surround or false chimney breast having a minimum depth of 140mm (5 1/2in.). The flue length may be cut to suit the wall thickness.

  • Page 18: Lintel Installation

    INSTALLER GUIDE 7.4 Lintel installation. 1.The lintel should be either steel (Catnic) or reinforced precast concrete. It should be 750mm long x 75mm deep x inner leaf thickness. 2. The opening should be, as near as possible, centrally below a joint in the inner leaf block. 3.

  • Page 19: Timber Frame Building. Firebox In Front Of Wall

    INSTALLER GUIDE 7.5 Timber frame building. Firebox in front of wall. This installation is for use in timber framed buildings in conjunction with a fire surround having a minimum depth of 153mm (6 inch). 1. The non-combustible hearth must project at least 300mm in front of the convection box flanges and be at least 625mm wide.

  • Page 20: Combustible Walls (Wood, Fibreboard, Plasterboard Etc.)

    INSTALLER GUIDE that a cardboard cylinder is formed around the flue unit and inserted in the hole whilst making good. Remove the cardboard cylinder after making good. 7.9 Combustible walls (wood, fibreboard, plasterboard etc.). 1. Building regulations require that the outer surface of the flue tube and terminal must not be closer than 25mm to combustible material and must be lined with steel sleeve not less than 0.5mm thick (See figure 13).

  • Page 21: Fixing The Appliance In Position

    INSTALLER GUIDE 7.10 Fixing the appliance in position. There are two methods of fixing that may be used: 1. Cable Retention 2. Use of fixing brackets If the fire is to be fitted in front of the wall, then fixing brackets may be used.

  • Page 22: Prepare Flue Assembly

    INSTALLER GUIDE 7.11 Prepare flue assembly. 1. Measure the total wall thickness from the outside surface to the inside face. Add 18mm to this measurement to obtain the correct length of flue unit required. This measurement is for surface mounted fan box assemblies.

  • Page 23: Fan Box Installation Preparation

    INSTALLER GUIDE 8.1 Fan box installation preparation. Before installation can proceed it will be necessary to remove the fan unit from the fan box. 1. Remove the 2 cover retaining screws and withdraw the fan unit (See figure 17). Check inside for any loose unwanted packaging 2.

  • Page 24: Securing Firebox To Wall - Cable Retention

    INSTALLER GUIDE Take care not to damage the wiring loom as the flue pipe is inserted through the wall. 10. Connect the wiring loom at the firebox end, the eight pin connector is located on the lower right hand side of the appliance.

  • Page 25: Securing Firebox To Wall Using Fixing Brackets

    INSTALLER GUIDE 8.3 Securing firebox to wall using fixing brackets. See section 9.1 ‘Gas supply connection’. 1. Loose assemble the two fixing brackets provided (See figure 23) using the screws provided. 2. Offer fire up to wall. 3. Establish the final location of firebox, and secure fixing brackets accordingly.

  • Page 26: Electrical Installation

    INSTALLER GUIDE 8.5 Electrical installation. 1. Install a power supply at a switched fuse having a minimum separation of 3mm at all poles. The spur should be readily accessible to the user, easily identifiable and preferably sited adjacent to the appliance.

  • Page 27: Terminal Guarding

    INSTALLER GUIDE check its operation: i. Switch the fan on. ii. Go outside the building and place a hand over the rectangular exhaust outlet of the terminal. The fan should be heard to increase to “boost” speed within approximately two seconds. iii.

  • Page 28: Preliminary Burner Checks

    INSTALLER GUIDE Sprays may affect the operation of electrical components. Keep all liquid detection fluids clear of electrical components. A long brush may be required to reach some joints. 9.2 Preliminary burner checks. Some burner operations can be checked at this stage. Checking now will mean that less disassembly will be required if any problems are found.

  • Page 29: Check Inlet Pressure

    INSTALLER GUIDE 9.3 Check inlet pressure . The appliance is pre-set to give the correct heat input at the inlet pressure shown in section 2 of this manual. No adjustment is necessary. 1. Check the burner pressure by fitting a pressure gauge at the test point.

  • Page 30: Fitting The Fascia And Firefront

    INSTALLER GUIDE 11. FITTING THE FASCIA AND FIREFRONT The fitting guide for the fascia is supplied with the fascia. Fit the fascia in accordance to the fascia fitting guide. A slotted firefront with a minimum free area as shown in figure 32 must always be used.
  • Page 31 INSTALLER GUIDE Place the smoke match tube into the burner box below the hood (See figure 33). The installation is satisfactory if the smoke is drawn into the appliance. If the smoke is not drawn into the appliance the fan powered extraction system is not operating correctly.

  • Page 32: Final Review

    INSTALLER GUIDE 13. FINAL REVIEW Where applicable, carefully place the fire front / fire front casting and front cover castings into position. Hand the literature pack, this guide and the smoke match tube to the customer. Visually inspect the appliance. Clean off any marks incurred during installation. Advise the customer how to operate the appliance.
  • Page 33 INSTALLER GUIDE Protective clothing is not required when handling these articles, but we recommend you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. Check that the appliance is clean and that soot or debris is not blocking the gaps between the ceramic fuel effect pieces causing an imperfect flame.
  • Page 34 INSTALLER GUIDE 14.2 To remove the pilot unit. 1. Remove the complete burner module (See section 14.1). 2. Disconnect the electrode lead from underneath the electrode. To do this firmly hold the electrode lead and gentle pull the lead clear of the electrode.
  • Page 35 INSTALLER GUIDE 14.4 To remove the main burner injector. (See figure 39). 1. Remove the burner as in point 1-4 of section 14.3. 2. Remove the burner clamping screw (See figure 39) 3. Unscrew the injector from the burner. 4. Refit in the reverse order. 14.5 To remove the gas tap/F.S.D &...
  • Page 36 INSTALLER GUIDE Carefully withdraw the unit. 3. Detach the fan wiring loom connection. (See figure 40). 4. The control unit can be pulled forward as far as the slack in the mains lead will allow. Do not stress the mains lead. 5.
  • Page 37 INSTALLER GUIDE loom (See figure 44). 4. Replace in reverse order. 14.10 To remove the pressure switch. 1. Remove the fan as in points 1-3 of section 14.9. 2. Disconnect the wiring loom to pressure switch connector. 3. Remove the two pressure switch fixing screws, and carefully prise free the two rubber sensing tubes whilst withdrawing the pressure switch from the fan box.

This manual is also suitable for:

661 heat engine

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