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Field Controls CK-92FVP Quick Start Manual

24 vac system control kit

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24 VAC SYSTEM CONTROL KIT
Designed for use with the SWG Series Power Venter for controlling Natural Gas or L.P. Gas appliances
equipped with a 24 VAC automatic vent damper and a 30-millivolt controlled Natural or L.P. Gas
Water Heater.
ITEMS INCLUDED IN KIT:
1- Junction box with mounted pressure switch and post purge timer
1- Fan control gas pressure switch with built in post purge option
1- 2 ft. length of
1-
1-
1-
1- TCA-1 Thermocouple Adaptor
1- 6 ft. length of 12-2 wire
1- 8" jumper wire
2- Flexible conduit connector
2- GSK-3 Spillage Switch
1-
WARNING: Installer: if the 24V appliance does not have a blocked vent switch, an additional GSK-3P
spillage switch kit, p/n 46458600 (not included), must be installed. (See Diagram B)
READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION.
This device MUST be installed by a qualifi ed agency in accordance with the manufacturer's installation instructions. The defi nition of
a qualifi ed agency is: any individual, fi rm, corporation or company which either in person or through a representative is engaged
in, and is responsible for, the installation and operation of HVAC appliances, who is experienced in such work, familiar with all the
precautions required, and has complied with all the requirements of the authority having jurisdiction.
Installed By:
Model: CK-92FVP
" aluminum tubing
1
4
" NPT x 3" pipe nipple
1
8
" NPT x
" OD tubing elbow
1
1
8
4
" NPT pipe tee
1
8
" tubing connector
1
4
Please retain these instructions after installation.
Phone:
www.fi eldcontrols.com
Installation Date:
P/N 46490500 Rev C 01/18

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Summary of Contents for Field Controls CK-92FVP

  • Page 1 24 VAC SYSTEM CONTROL KIT Model: CK-92FVP Designed for use with the SWG Series Power Venter for controlling Natural Gas or L.P. Gas appliances equipped with a 24 VAC automatic vent damper and a 30-millivolt controlled Natural or L.P. Gas Water Heater.
  • Page 2: Installation

    (See Figure 3) If required, run additional wiring as in fi gure 2 and connect to CK-92FVP control box, if required, using the supplied fl exible conduit connector and approved connectors and anti-short bushings.
  • Page 3 ADJUSTMENTS PROVING SWITCH ADJUSTMENTS After proper air fl ow is established, the pressure switch adjustment is made by turning the pressure switch adjustment screw clockwise (See Figure 4) until burner operation stops. Turn the adjustment screw counterclockwise until burner ignites. Turn the adjustment screw an additional ⁄...
  • Page 4 NOTE: Draft spillage switches should be mounted 90 degrees apart, and mounted opposite from the vent outlet direction. (See Figure 9) 3. Mount the two spillage switches onto the draft hood and connect inside terminals of switches with jumper wire. Connect outside terminals to 6' 12ga lead wires which are connected to the thermocouple junction block.
  • Page 5 INTERNAL WIRING FOR CK-CONTROL KIT Diagram A Diagram B P/N 46490500 Rev C 01/18 page 5 of 8...
  • Page 6 LED indicator; please refer to Diagram C. You will not use the TCA thermocouple adapter, sup- plied with the CK-92FVP. Install the GSK spill switches per instruction and connect to the red wire and the thermal door switch per diagram. Wire the venter motor and controls in accordance with the National Electrical Code, manufacturer’s recommendations and/or applicable local codes.
  • Page 7 Diagram C SYSTEM CONTROL CHECK OUT PROCEDURES 1. Adjust the thermostat and/or aquastat to call for heat and observe the power venting system for proper operation sequence. (Repeat if necessary.) a. Aquastat calls for heat. b. After a short delay, the relay is energized, the venter motor starts and the vent damper begins opening.
  • Page 8: Troubleshooting Hints

    46273100 TCA-1 Thermocouple 46082700 Wire Harness 46457200 This manual may be downloaded and printed from the Field Controls website (www.fi eldcontrols.com) WARRANTY For warranty information about this or any Field Controls product, visit: www.fi eldcontrols.com Field Controls Technical Support 1.800.742.8368 fi...