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MASSEY FERGUSON 4600 Series Service Manual

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MF 4600
Series Tractors
Models: 4608 / 4609 / 4610
SERVICE MANUAL
FROM MASSEY FERGUSON

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Summary of Contents for MASSEY FERGUSON 4600 Series

  • Page 1 MF 4600 Series Tractors Models: 4608 / 4609 / 4610 SERVICE MANUAL FROM MASSEY FERGUSON...

  • Page 3: Table Of Contents

    Table of contents 4608 / 4609 / 4610 Service Manual 1 Introduction ............. . 1-1 .
  • Page 4 Table of contents 2.2.7 Power takeoff safety ..........2-16 2.2.8 Exhaust warning .
  • Page 5 Table of contents ........... . . 4-45 4.13 Creeper gear 4.13.1 Creeper gear components .
  • Page 6 Table of contents ............5-39 5.7 Mirrors 5.7.1 Adjusting the mirror arm assembly .
  • Page 7 Table of contents 6.2.1 Removing the fender ..........6-17 6.2.2 Installing the fender .
  • Page 8 Table of contents 6.11.7 Assembling the differential gears ........6-68 6.11.8 Final drive components .
  • Page 9 Table of contents 7.6.4 Position of the cabin harness assembly ....... 7-51 7.6.5 Position of the engine harness coupler .
  • Page 10 Table of contents ..............8-1 8 Hydraulics 8.1 Hydraulic schematic .
  • Page 11 Table of contents 8.9.2 External auxiliary hydraulics ........8-61 8.9.3 Hydraulic control linkage .
  • Page 12 Table of contents 4608 / 4609 / 4610 Service Manual 4283492M3...

  • Page 13: Introduction

    Table of contents 1. Introduction 1.1 Introduction ............1-3 1.1.1 The service manual .
  • Page 14 Table of contents 4608 / 4609 / 4610 Service Manual 4283492M3...

  • Page 15: Introduction

    1. Introduction 1.1 Introduction 1.1.1 The service manual Read the table of contents and basic layout. Become familiar with all parts of this service manual. This service manual gives the technician very important information. Machine movement when in normal use determines right-hand and left-hand. This manual covers general safety practices for this machine.

  • Page 16: Serial Number Plate

    1. Introduction 1.1.5 Serial number plate The serial number plate (1) is located below the operator seat. Fig. 1 The serial number plate contains the model number and serial number. Fig. 2 1.1.6 Engine identification The engine model number (1) is cast on the right- hand side of the engine block, below the injection pump.

  • Page 17: Chassis Number

    1. Introduction 1.1.7 Chassis number The chassis number (1) is stamped in right-hand side of front frame. Chassis number: Fig. 4 4608 / 4609 / 4610 Service Manual 4283492M3...

  • Page 18: Specifications

    1. Introduction 1.2 Specifications 1.2.1 Engine specifications 4608 4609 4610 Type Four stroke diesel engine Model 33 AWIC Make AGCO power Number of cylinders Aspiration Turbocharged and air to air intercooled Injection Direct Bore 108 mm Stroke 120 mm Displacement 3.3 L Rated speed 2200 rpm...

  • Page 19: Transmission Specifications

    1. Introduction 1.2.3 Transmission specifications 4608 4609 4610 Primary transmission Six speed synchronized Range transmission Without creep gear, two speed sliding mesh With creep gear, three speed sliding mesh Mechanical shuttle Electro-hydraulic control with multi plate weet disc, 95% reverse reduction Gear speeds Power shuttle...

  • Page 20: Rear Axle Specifications

    1. Introduction 1.2.6 Rear axle specifications 4608 4609 4610 Final reduction Planetary 1.2.7 Brake specifications 4608 4609 4610 Type Wet multi disc Actuation Mechanical Braking area 467.36 sq cm (72.68 sq in) x 8 pieces Parking brake Hook type 1.2.8 Hydraulic specifications 4608 4609 4610...

  • Page 21: Operating Slope Angle

    1.2.11 Lubrication specifications 4608 4609 4610 Lubrication Lubrication fittings Massey Ferguson M-1105 or equivalent lithium base grease No. 2 ® Engine oil Massey Ferguson Multiguard or equivalent in the correct SAE viscosity. Oil must meet or exceed MIL-L-46152 requirements, API Service CJ-4, ACEA Service E7.

  • Page 22: Capacities

    1. Introduction 1.2.12 Capacities 4608 4609 4610 Engine crankcase with filter 12.5 L Cooling system 11 L Fuel tank 105 L Transmission and differential 58 L housing (including hydraulic system) Front drive axle 10 L 1.2.13 Maximum load capacity Four-wheel drive maximum load capacity Model Ag tires 4608...

  • Page 23: Wheel Bolt Torque Chart

    1. Introduction Model Ag tires 4608 4609 4610 Front 9.5-24 12.4-24 12.4-24 Rear 16.9-30 16.9-30 16.9-34 Front axle capacity 3400 kg 3800 kg Rear axle capacity 4000 kg 4800 kg Total capacity 5200 kg 6500 kg NA = North American tractors Aus = Australian tractors NOTE: The machines used to calculate the specifications above are equipped with a joystick.

  • Page 24: Tire Inflation Pressures

    1. Introduction 1.2.15 Tire inflation pressures Four-wheel drive Model Tire Tire location Tire size Pressure type 4608 Front 9.5-24 207 kPa Rear 16.9-30 124 kPa Front 10.5/80-18 228 kPa Rear 19.5L-24 165 kPa Front 11.2-24 248 kPa 4609 Rear 16.9-30 124 kPa 4610 Front...
  • Page 25 1. Introduction Tire pressures vary according to make, load, and speed as well as to the type of work being carried out. Refer to the inflation tables issued by the tire manufacturers. 4608 / 4609 / 4610 Service Manual 1-13 4283492M3...

  • Page 26: General Dimensions

    1. Introduction 1.3 General dimensions 1.3.1 Platform tractor dimensions Fig. 5 Four-wheel drive model dimensions General Tires 4608 4609 4610 standard 4610 low dimensions profile Specifications Front 9.5-24 12.4-24 12.4-24 12.5-80/18 based on tire size Rear 16.9-30 16.9-30 16.9-34 16.9-24 A Overall height 2650 mm 2710 mm...

  • Page 27: Cab Tractor Dimensions

    1. Introduction General dimensions Tires 4608 4609 4610 standard Specifications based Front 9.5-24 12.4-24 12.4-24 on tire size Rear 16.9-30 16.9-30 16.9-34 Overall height 2650 mm 2710 mm Overall length (front grille to end 3825 mm 3845 mm 3865 mm of the three-point hitch Minimum width 2000 mm...
  • Page 28 1. Introduction General Dimensions Tires 4608 4609 4610 Specifications based Front 9.5-24 12.4-24 12.4-24 on tire size Rear 16.9-30 16.9-30 16.9-34 Overall Height 2550 mm 2600 mm Overall Length (front 3815 mm 3875 mm grill to end of three- 3895 mm 3955 mm point) Minimum Width...

  • Page 29: Lubrication / Fill Points

    1. Introduction 1.4 Lubrication / fill points 1.4.1 Lubrication and maintenance chart Severe conditions or conditions that are not normal will require more frequent lubrication. See the machine specifications for correct type and quantity of lubricant. Daily 100 hours 200 hours Other Check the engine oil level, fill if necessary.

  • Page 30: Initial Lubrication And Maintenance Chart

    1. Introduction Daily 100 hours 200 hours Other Inspect and tighten the tie rod end. If adjustment or service is necessary, see your dealer. Clean the air conditioner condenser. Monthly Clean the air conditioner filter. 400 hours Change the engine oil and replace the filter. 400 hours Change the transmission oil and replace the filter.

  • Page 31: Lubrication Fill And Drain Locations

    1. Introduction After first 50 hours Inspect and adjust the tie rod end. If adjustment or service is necessary, see your dealer. Inspect and correct the tire air pressure. Inspect and adjust the wheel bolts and nuts. Inspect the power steering hose, replace if necessary. Inspect the fuel hose, replace if necessary.

  • Page 32: General Precautions For Disassembly And Installation

    1. Introduction 1.5 General precautions for disassembly and installation 1.5.1 Precautions for disassembling and installing Before Operation Always be safety conscious in selecting clothes to wear and correct tools to use. Before disassembly, make sure that you become familiar with the assembled condition to assist in assembly.
  • Page 33 1. Introduction Snap rings Snap ring installers must be designed so as not to permanently deform the snap rings (1). Installed snap rings must be installed correctly in the groove. Be careful not to overload the snap ring to the point that the snap ring is permanently deformed.
  • Page 34 1. Introduction When locking the bolts or nuts with a tab lock washer, bend the tab against the hex, to give secure locking. When locking bolts and nuts with an adhesive apply the adhesive on the thread and tighten correctly. Apply a sealant to parts which have any risk of oil leaks, such as stud bolts and treaded holes.

  • Page 35: Tightening Torque Chart

    1. Introduction 1.6 Tightening torque chart Main Parts to be Tightening torque Size Quantity components tightened lbf ft Cylinder head Cylinder head 83.4 to 88.3 61.5 to 65.1 M11 X 1.5 Cylinder head 9.8 to 19.6 7.2 to 14.5 M8 X 1.25 cover rocker shaft 13.7 to 23.5...
  • Page 36 1. Introduction Main Parts to be Tightening torque Size Quantity components tightened lbf ft Water outlet 13.7 to 23.5 10.1 to 17.3 M8 X 1.25 pipe Intake manifold 13.7 to 23.5 10.1 to 17.3 M8 X 1.25 Exhaust 13.7 to 23.5 10.1 to 17.3 M8 X 1.25 manifold...

  • Page 37: Conversion Table

    1. Introduction 1.7 Conversion table Fig. 11 4608 / 4609 / 4610 Service Manual 1-25 4283492M3...
  • Page 38 1. Introduction 1-26 4608 / 4609 / 4610 Service Manual 4283492M3...

  • Page 39: Safety Signs

    Table of contents 2. Safety 2.1 Introduction ............2-3 2.1.1 Safety alert symbol .
  • Page 40 Table of contents 4608 / 4609 / 4610 Service Manual 4283492M3...
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