Periodic Maintenance Chart - Polaris TRAIL BOSS 325 2001 Manual

PERIODIC MAINTENANCE CHART

Inspection, adjustment and lubrication intervals of important components is listed in the following chart.
Maintenance intervals are based upon average riding conditions and a vehicle speed of approximately 10 mph.
Inspect, clean, lubricate, adjust or replace parts as necessary. More frequent maintenance is required if vehicle
is used for utility work at speeds averaging less than 10 mph. NOTE: Inspection may reveal the need for replace-
ment parts. Always use genuine Polaris parts.
HCAUTION: Due to the nature of these adjustments, it is recommended that service be performed by an
authorized Polaris dealer.
" Vehicles subjected to severe use (operation in wet or dusty areas, low speed heavy load operation, prolonged
idle) should be inspected and serviced more frequently. For engine oil, short trip cold weather riding also consti-
tutes severe use. Pay special attention to oil level. Change oil immediately if oil level begins to rise.
E Emission Control System Service (California).
Item
"
E Engine Oil - Level/Change
E Oil Filter
" Air Filter - Foam Pre-Cleaner
E
E " Air Filter - Main Element
"
Air Box Sediment Tube
H Valve Clearance
E
E Idle Speed
H
Throttle Cable / ETC Switch
Choke (Enricher) Cable
Carburetor Float Bowl
Carburetor Air Intake Ducts/Flange
E H Fuel System
E H Fuel Filter
Radiator/Oil Cooler
Engine Mounts
Drain Recoil Housing
Exhaust Muffler / Pipe
E Spark Plug
Wiring
Ignition Timing
Battery
Headlight Aim
Headlamp Inspection
Tail Lamp Inspection
PERIODIC MAINTENANCE - ENGINE
Frequency
(Whichever comes first)
Hours Calendar
100 hrs 6 months
100 hrs 6 months
Daily Daily
Weekly Weekly
- Daily
100 hrs 12 months
As required As required
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
100 hrs 12 months
100 hrs 12 months
100 hrs 12 months
100 hrs 12 months
Weekly Weekly
100 hrs 12 months
ELECTRICAL
100 hrs 12 months
100 hrs 12 months
100 hrs 12 months
20 hrs Monthly
As required As required
Daily Daily
Daily Daily
Miles
(Km)
1000 (1600) Check Level Daily; Break In service at 1 month
1000 (1600) Replace with oil change
Inspect-Clean & oil more often in dirty conditions.
Inspect - Replace if necessary
Drain deposits whenever visible
1000 (1600) Inspect/Adjust
Adjust
500 (800) Inspect -Adjust, Lubricate, Replace if necessary
500 (800) Inspect -Adjust, Lubricate, Replace if necessary
500 (800) Drain bowl periodically and prior to storage
500 (800) Inspect all ducts for proper sealing/air leaks
1000 (1600) Check for leaks at tank cap, lines, fuel valve, filter,
pump & carburetor. Replace lines every 2 years.
1000 (1600) Replace filter annually
1000 (1600) Inspect / Clean external surface
1000 (1600) Inspect
More often if operating in wet environment
1000 (1600)
1000 (1600) Inspect - Replace if necessary
1000 (1600) Inspect for abrasion, routing, security
1000 (1600) Inspect
200 (320) Check terminals; Clean; Check fluid level
Adjust if Necessary
Check operation daily; Apply Polaris Dielectric
Grease to connector when lamp is replaced
Check Operation Daily; Apply Polaris Dielectric
Grease to socket when lamp is replaced
MAINTENANCE
Remarks
2.1