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Related Manuals for Wright Manufacturing Stander ZK Series
Summary of Contents for Wright Manufacturing Stander ZK Series
- Page 1 Instruction Manual Wright Manufacturing 4600X Wedgewood Blvd Frederick, Md 21703 Stander ZK serial # 87489 and higher WARNING: READ THIS MANUAL BEFORE USING For your safety and for proper operation and maintenance read carefully and keep readily available for future reference.
- Page 2 1998-2014 Wright Manufacturing, Inc. All rights reserved. This material may not be reproduced or copied, in whole or part, without written permission from Wright Manufacturing, Inc. Grass Gobbler, Gobbler, Leaf Gobbler, Velke, Pro 1, X2, Stander,...
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Page 3: Table Of Contents
TABLE OF CONTENTS PRE-DELIVERY SERVICE OF MOWER BY DEALER ......................5 1. INTRODUCTION ...................................7 1.1 TECHNICAL DATA ................................7 1.2 GENERAL SAFETY RULES ...............................8 1.2.1 DO’S AND DON’TS ................................8 1.2.2 WARNINGS ..................................8 1.3 IMPORTANT INFORMATION .............................8 1.4 OWNER/USER NOTICE ..............................9 1.5 SAFETY FOR OPERATION ..............................9 1.6 USER QUALIFICATIONS ..............................9 1.7 USER CLOTHING ................................9 1.8 INSPECT THE MOWER BEFORE EACH USE ........................9... - Page 4 6.13 LOADING AND UNLOADING ............................30 6.14 TRANSPORTING ................................30 6.15 LUBRICATION ................................31 6.16 CLEANING THE MOWER............................... 31 7. KAWASAKI ENGINE MANUAL/MAINTENANCE ......................31 8. ELECTRICAL SCHEMATIC ............................... 32 9. DECALS ..................................... 34 CONSUMABLES LIST ................................35 MAINTENANCE INTERVAL CHART ............................. 36 MAINTENANCE RECORD ..............................
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Page 5: Pre-Delivery Service Of Mower By Dealer
PRE-DELIVERY SERVICE OF MOWER BY DEALER If you are not completely familiar with the Safety Instruction Manual read it now before proceeding with the Pre-Delivery Service of the mower. Only your authorized Wright dealer should perform the Pre-Delivery WARNING Service of the mower. The Wright Stander ZK is shipped completely assembled and has been adjusted and tested at the factory. - Page 6 Before testing the blade clutch/brake operation, make sure the area is clear and there is nothing vulnerable to possible thrown objects from under the mower. No one should be near the mower deck or in its line of discharge at this or at any time. The discharge chute deflector should be in the down position.
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Page 7: Introduction
1. Introduction This mower is built to the highest standards in the industry. However, carelessness or operator error may result in serious bodily injury or death. Accident and hazard prevention are dependent upon the awareness, concern, wisdom, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. -
Page 8: General Safety Rules
1.2 General Safety Rules The Wright Stander ZK is designed with your safety in mind. It has the following safety systems with which you should be familiar: The warning decals on the mower including the instrument panel warning. The blade switch must be “off”... -
Page 9: Owner/User Notice
Wright Manufacturing, Inc. before using or allowing others to operate the equipment. Do not operate this unit unless you carefully read, understand and follow the assembly, installation, and safety instructions contained in this manual and the warning decals provided on the unit. -
Page 10: Regular Mower Safety
1.9 Regular Mower Safety WARNING Keep your Wright mower in good operating condition, and keep safety devices and shields in place and in working condition. Replace worn tire(s) with less than 3/32” of any tread groove left. Use tires with the tread pattern specified by Wright Mfg., Inc. -
Page 11: Safety For Maintenance
Before leaving the operator’s position, even momentarily, turn off the blade clutch engagement switch and apply the parking brake. Keep others from coming near the mower. Get back on the mower as soon as possible. When leaving the Wright mower unattended, turn off the blade clutch engagement switch, apply the parking brake, stop the engine and remove the key. -
Page 12: Zero-Radius Turn Operation
WARNING 1.16 Zero-Radius Turn Operation During zero-radius turns (when one mower wheel rotates backwards while the other rotates forward) drive extra slowly to reduce the possibility of losing traction, or control, or becoming dizzy. This will help prevent you from being thrown off the mower. Be aware that if you do a turn on a slope you may go through all of the orientations to a slope mentioned below and must handle the mower accordingly. -
Page 13: Fuel Safety
Other states or federal area may have similar laws. 1.22 Replacement Parts Use of parts other than specified parts supplied by Wright Manufacturing, Inc. may compromise the safe use of the mower, are not recommended and their use could void the warranty. Always check with your Dealer or the Wright Mfg website for the latest Illustrated Parts List for your equipment. -
Page 14: Warning, Saftey And Instructional Decals
2 Warning, Safety and Instructional Decals Specific safety warning decals are located on the equipment near immediate areas of potential hazards. Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and instructional decals. ... -
Page 15: Specifications
Warning, denotes potential hazardous situation which, if not avoided, could result in minor to serious injury or death Warning, rotating blades, Keep hands, feet and clothing away from rotating blades. Use safety Caution, rotating pulleys and belts. Keep shields and glasses to avoid thrown material. - Page 16 Fuel System Capacity: 17.5 gal, (66.2 L) Type of Fuel: Unleaded regular gasoline, minimum 85 octane. Do not use gasoline containing more than 10% ethanol. Do not mix oil with gasoline. Fuel Filter: In line Fuel shut off: Three way valve. Safety Interlock System ...
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Page 17: Machine Description And Overview
4 Machine Description & Overview The Wright Stander ZK is meant to solely cut, bag or mulch grass. The use for any other purpose is not recommended. Do not disconnect any safety switches or remove any decals. 1. Flexible Chute Deflector 2. -
Page 18: Operator's Area
4.1 Operator’s Area 1. Foot Platform 2. Anti-Tip Wheels 3. Height Select Pin 4. Brake Handle 5. Dash/Control Panel 6. Motion Control Handles 7. Stationary Handle Bar 8. Deck Lift Handle 9. Upright Pad 4.2 Model & Serial Location 1 - The plate is affixed to the left side of the tractor body below the HOC decal. 2 - Stated on the plate will be the Model, date of assembly and serial number, these will be needed when ordering parts. -
Page 19: Control Panel & Steering Control Levers
4.3 Control Panel & Steering Control Levers The Stander ZK speed and direction are controlled by using the control handles. Moving the control handles equal distance forward or backward the machine moves in a straight line. By releasing the control handles during operation, the controls will return to the neutral position and the machine will stop. -
Page 20: Deck Lift Lever
4.6 Deck Lift Lever The “Quick Cut” height selector will adjust the cut height in ¼” increments. To operate, ensure the cutter deck is in the full up and locked position, insert detent pin (A) in the desired cut height hole (B), grab deck lift handle (C), with thumb, push down on button (D) and lower to the selected cut height. -
Page 21: Operating Instructions
5. Operating Instructions If you are not completely familiar with the Safety Instruction Manual read it now before proceeding with the operation of the mower. REMEMBER THERE ARE CERTAIN PRECAUTIONS LISTED IN THIS MANUAL THAT YOU MUST NOW TAKE BEFORE STARTING THE MOWER WARNING 5.1 Inspect Mower Before Each Use Inspection of Mower: Do not use the mower if any parts are not maintained in good operating condition. -
Page 22: How To Stop And Park The Mower
operation of the hand controls and the mower’s behavior. After gaining a good feel for how the mower handles, gradually attempt higher engine speeds until familiar with operation at full throttle engine speed. Unusual noises or irregular operation: As you drive the mower, listen for any unusual noises and test for irregular operation and adjust or service as necessary. -
Page 23: Never Drive Striaght Onto Or Off A Curb
5.5.1 Never Drive Straight Onto or Off a Curb WARNING Never drive straight onto or off a curb. If you do the whole procedure at a very sharp angle it will tend to minimize the contact of the mower deck with the curb and you will be able to more safely control the mower. 5.6 Mowing on Varying Terrain See the Safety Instruction Manual section of this manual, especially the parts on: •Initial Operating Safety Guidelines... -
Page 24: How To Perform Tracking Adjustments
5.9 How to Perform the Tracking Adjustments WARNING First ensure that the tire pressure is equal on both rear drive tires. Drive the mower on a level parking lot with engine at full throttle. Check that the mower drives in a straight line when both hand controls are held to the full speed position which is up against the stationary control bar. -
Page 25: How To Test The Operator Presence Control (Opc) Switch
5.11 How to Test the Operator Presence Control (OPC) Switch The Operator Presence Switch is located behind the pump pulley guard on the right side of the tractor frame. With the parking brakes applied and the blades ON, try lifting your feet off the foot platform to test the Operator Presence Control switch (OPC). -
Page 26: Service And Adjustments
6 Service and Adjustments For service documents go to www.wrightmfg.com, select support, then, click service docs tab. WARNING 6.1 Tire Maintenance and Pressure Excessively worn tire tread is dangerous on all hills. Replace drive tires with less than 3/32” of any tread groove left. -
Page 27: Foot Platform
B - Left Front B - Right Front Deck Lift Hanger Deck Lift Hanger B - Left Rear B - Right Rear Deck Lift Hanger Deck Lift Hanger 6.3 Foot Platform The foot platform comes equipped with 6 elastomer bumpers to give a smooth ride over various terrains. -
Page 28: Replacing The Cutter Deck Belts
6.4.2 Replacing the Cutter Deck Belts Stop engine and remove the key and wait for all moving parts to stop. Remove deck covers Remove belts by using a ½” ratchet and extension to relieve belt tension. Reinstall in reverse order. Figure shows belt routing and spring compression direction. -
Page 29: Hydraulic Oil Resiviors Check/Fill
6.7 Hydraulic Oil Reservoirs Check/Fill Checking Oil Level 1. Ensure mower is on a level surface. 2. Lift the hinged pad to access the hydro reservoirs. 3. Hydro oil should be at the “Full Cold” line. DO NOT FILL Filling Oil Level ABOVE LINE 1. -
Page 30: Cutting Blades
6.13 Cutting Blades WARNING In order to maintain the best cut, it is important that the blades are well sharpened and not damaged. Bent or cracked blades or blades with large nicks need to be replaced. Blades must be balanced after sharpening. -
Page 31: Lubrication
6.16 Lubrication Grease with No. 2 general purpose lithium base or molybdenum base grease. Front caster wheels and caster arm pivots are the only locations needing lubrication. Set parking brake, stop the engine and remove the key. Clean grease fittings with a rag. ... -
Page 32: Electrical Schematic
8 Electrical Schematic... -
Page 34: Decals
9 Decals... -
Page 35: Consumables List
ZK Consumables / Maintenance Items Description 11990090 BOLT, HEX, 1/4-20X1 P8 11990117 BOLT, HEX, 1/2-20 X 4 1/2 Z5 CUSTOM 11990161 BOLT, HEX, FULL THREADED, 1/4-20X1.5 P8 12990018 NUT, NYLOCK JAM 1/2-20 Z 13990007 BLADE SPACER, 5/8 X 1/4 13990024 WASHER, NEOPRENE, 1/2 X 1 3/8 X 1/4 14990002 BUSHING, BRONZE 0.5060ID X 0.7480OD X 1L 14990007 BUSHING, 7/8ID X 1.14OD X 1 17420004 GRIP, CONTROL LEVER 0.625 X 11 X 0.090... -
Page 36: Maintenance Interval Chart
Maintenance Interval Chart MAINTENANCE ITEM Check engine oil and add as needed Engine Check hydraulic oil reservoir levels and fill as needed (refer to Hydro Oil Tank Check & Fill section) - Use SYNTHETIC oil - Mobil1 15W-50 Check for fuel or oil leakage - correct as needed Engine Inspect tires and check rear tire pressure, 18-22 psi Check brake and safety interlock system... -
Page 37: Maintenance Record
Maintenance Record Unit Date Maintenance/Service Performed Shop/Technician Hours... -
Page 38: Wright Mfg Power Equipment Limited Warranty
Rental Use Limited Warranty The above warranty periods are limited to maximum of ninety Wright Manufacturing, Inc. (hereinafter: WMI) warrants to the (90) days for mowers that are used for rental purposes. original retail purchaser (Owner) and legitimate successors that... -
Page 39: Federal And California Emission Control Warranty Statement
The United States Environmental Protection Agency (EPA), California Air Resources Board (CARB) and Wright Manufacturing, Inc. (WMI) are pleased to explain the evaporative emission control system (EECS) warranty on your 2014 - 2015 commercial mower. In the United States, new equipment that use small off- road engines must be designed, built and equipped to meet the Federal’s stringent evaporative emissions... - Page 40 (2) Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. (3) Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part.
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Page 41: Cut Quality And Mowing Tips
Cut Quality and Mowing Tips Problem Description Possible Cause Solution Streaking is when strips of uncut grass are left behind. Blades are not sharp Sharpen blades Blades are worn down too far Replace blades Streaking Engine RPM is too low Mow at full throttle GROUND SPEED IS TOO FAST SLOW DOWN... - Page 42 NOTES:...
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