Generac Power Systems C Option Operator's Manual
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Generac Power Systems C Option Operator's Manual

Generac Power Systems C Option Operator's Manual

Remote annunciator panels
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POWER SYSTEMS, INC.
NOT IN AUTOMATIC
START MODE
HIGH
OVER
COOL
CRANK
TEMP.
LOW
OVER
OIL
SPEED
PRESS.
RPM
TEST
SENSOR
RESET
LOSS
150
200
100
25
TEMP
PREHEAT
30 SEC
START
MAX
STOP
Operator's Manual
V
A
300
150
200
100
100
50
50
0
0
100
40
OIL
AMPS
FUSE
15-A
AUTO
AGC
MANUAL
3
OFF
This manual should remain with the unit.
"C" Option Control Panel
Hz
65
200
60
40
0000 1
TOTAL HOURS
INCREASE
0
1
VOLTAGE
ADJUST
PRE ALARM
LOW
OFF
PRESS
PRE ALARM
HIGH
COOL
TEMP
LOW
COOL
TEMP
ALARM
HORN
ON - OFF
HIGH
BATT
VOLTAGE
LOW
BATT
VOLTAGE
RUPTURE
BASIN
FILLING
LOW
FUEL
HIGH
FUEL
®

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Summary of Contents for Generac Power Systems C Option

  • Page 1 ® POWER SYSTEMS, INC. Operator’s Manual “C” Option Control Panel NOT IN AUTOMATIC PRE ALARM START MODE PRESS HIGH PRE ALARM OVER COOL HIGH CRANK TEMP. COOL TEMP OVER SPEED COOL PRESS. TEMP TEST ALARM SENSOR RESET HORN LOSS ON - OFF HIGH BATT VOLTAGE...
  • Page 2 Important Safety Instructions “C” Option Control Panel SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators and potential operators of this equipment. Study these SAFETY RULES carefully before •...

  • Page 3: Table Of Contents

    Table of Contents “C” Option Control Panel Part I - C Option Control Panel Part II - Remote Annunciator Panels Safety Rules ........Inside Front Cover Section 1 — General Information ......29 Three Light Remote Annunciator ......29 Section 1 — General Information ........2 Overview ..............2...

  • Page 4: Section 1 - General Information

    Section 1 — General Information “C” Option Control Panel OVERVIEW 1.3.3 ADDITIONAL OPTIONS The “C” option control panel is an analog generator The following are some of the more frequently request- set control panel designed for Generac’s range of ed optional accessories for the “C” option control panel: standby generators.

  • Page 5: Line-Phase Selector Switch

    Section 1 — General Information “C” Option Control Panel Figure 1.1 – “C” Option Panel Components 1.4.4 LINE-PHASE SELECTOR SWITCH 1.4.7 OIL PRESSURE GAUGE This four-position switch permits selection of either This gauge indicates oil pressure during operation. line-to-line or line-to-neutral readings on the panel After warm-up, oil pressure should be about 25-90 voltmeter and ammeter.

  • Page 6: Start/Stop Switch

    Section 1 — General Information “C” Option Control Panel 1.4.10 START/STOP SWITCH ENGINE MONITOR PANEL This panel has five advisory shutdown lamps for sep- Use this switch to crank and start the engine manu- arate engine fault conditions, plus a “Not in ally, or to shut down an operating engine.

  • Page 7: Low Oil Pressure Lamp

    Section 1 — General Information “C” Option Control Panel 1.5.5 LOW OIL PRESSURE LAMP 1.5.7 TEST/RESET SWITCH This lamp lights up (latches) to indicate low oil pres- To test all lamps, push this switch in. Following any sure in the engine as follows: fault shutdown with any monitor panel lamp illumi- nated, engine cranking is inhibited.

  • Page 8: Optional Remote Annunciator

    9556 remote annunciator panels. The following apply to the remote annunciator panels: • It is designed for use with installation having a Generac Power Systems GTS-type transfer switch and a “C” Option control panel. • The panel is available in both flush-mounted (Model 9556) and surface-mounted (Model 9555) configurations.

  • Page 9: Startup Inspection

    Section 2 — Operation “C” Option Control Panel 1.9.2 STARTUP INSPECTION DANGER A standard, three-part form entitled “Startup DO NOT attempt manual operation until all Inspection for Standby Power Systems” (Part No. power voltage supplies to the transfer switch 67377) must be completed by the installation techni- have been positively turned OFF;...

  • Page 10: Preventing Automatic Startup

    Section 2 — Operation “C” Option Control Panel 2.2.3 PREVENTING AUTOMATIC STARTUP DANGER When installed with an automatic transfer switch, Generac standby generators can crank and start suddenly, without warning, when UTILITY source voltage drops below a preset value. To prevent possible injuries caused by such sudden starts, disable the automatic transfer switch before working on, or around, the generator.

  • Page 11: Appendix 1 - Electrical Data

    Appendix 1 — Electrical Data “C” Option Control Panel 24 Volt, 400 kW and Larger Interconnection Diagram — Drawing No. A7296-B Generac ® Power Systems, Inc.
  • Page 12 Appendix 1 — Electrical Data “C” Option Control Panel 24 Volt, 400kW and Larger Electrical Schematic — Drawing No. A4722-A 10 Generac ® Power Systems, Inc.
  • Page 13 Appendix 1 — Electrical Data “C” Option Control Panel 24 Volt, 400 kW and Larger Wiring Diagram – Drawing No. A4723-B Generac ® Power Systems, Inc. 11...
  • Page 14 Appendix 1 — Electrical Data “C” Option Control Panel 24 Volt Diesel, Less than 400 kW Control Panel Electrical Schematic – Drawing No. 84850-C 12 Generac ® Power Systems, Inc.
  • Page 15 Appendix 1 — Electrical Data “C” Option Control Panel 24 Volt Diesel, Less than 400 kW Control Panel Wiring Diagram – Drawing No. 84849-C Generac ® Power Systems, Inc. 13...
  • Page 16 Appendix 1 — Electrical Data “C” Option Control Panel 12 Volt Gas Control Panel Electrical Schematic – Drawing No. 85023-A 14 Generac ® Power Systems, Inc.
  • Page 17 Appendix 1 — Electrical Data “C” Option Control Panel 12 Volt Gas Control Panel Wiring Diagram – Drawing No. 85024-A Generac ® Power Systems, Inc. 15...

  • Page 18: Appendix 2 - Exploded Views And Parts Lists

    Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 24 Volt Diesel Control Panel – Drawing No. 84851-J 16 Generac ® Power Systems, Inc.
  • Page 19 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 24 Volt Diesel Control Panel – Drawing No. 84851-J ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 070023 CONTROL PANEL BOTTOM 070081 HOURMETER 070026 SLKSCRND PANEL FRONT 062304 AMMETER 40-0-40 DC 070028...
  • Page 20 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 24 Volt Gas Control Panel – Drawing No. 84711-N 18 Generac ® Power Systems, Inc.
  • Page 21 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 24 Volt Gas Control Panel – Drawing No. 84711-N ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 070023 CONTROL PANEL BOTTOM * 084717 ASSEMBLY TIME RELAY 070026 CONTROL PANEL FRONT 084733...
  • Page 22 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 12 Volt Diesel Control Panel – Drawing No. 85027-H 20 Generac ® Power Systems, Inc.
  • Page 23 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 12 Volt Diesel Control Panel – Drawing No. 85027-H ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 070057 AMMETER AC 0 TO 300 070023 CONTROL PANEL BOTTOM 070058 AMMETER AC 0 TO 400 070026...
  • Page 24 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 12 Volt Gas Control Panel – Drawing No. 085026-J 22 Generac ® Power Systems, Inc.
  • Page 25 Appendix 2 — Exploded Views and Parts Lists “C” Option Control Panel 12 Volt Gas Control Panel – Drawing No. 085026-J ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 070023 PANEL BOTTOM CONTROL 070045 AC AMMETER-0 TO 200 070026 PANEL FRONT CONTROL 070057...

  • Page 26: Appendix 3 - Interconnection Diagrams

    Appendix 3 — Interconnection Diagram “C” Option Control Panel 12 Volt Gas Interconnection Diagram – Drawing No. 87625 24 Generac ® Power Systems, Inc.
  • Page 27 Appendix 3 — Interconnection Diagram “C” Option Control Panel 12 Volt Gas Interconnection Diagram – Drawing No. 87625 Generac ® Power Systems, Inc. 25...
  • Page 28 Appendix 3 — Interconnection Diagram “C” Option Control Panel 24 Volt Diesel Interconnection Diagram – Drawing No. 87624 26 Generac ® Power Systems, Inc.
  • Page 29 Appendix 3 — Interconnection Diagram “C” Option Control Panel 24 Volt Diesel Interconnection Diagram – Drawing No. 87624 Generac ® Power Systems, Inc. 27...

  • Page 30: Part Ii - Remote Annunciator Panels

    Part II Remote Annunciator Panels 28 Generac ® Power Systems, Inc.

  • Page 31: Section 1 - General Information

    (Figure 1.1) provides a valuable reference when used FIVE LIGHT REMOTE with the Generac automatic transfer switch and standby generator with a C option control panel. ANNUNCIATOR The Model 8617 Remote Annunciator Panel (Figure This equipment is designed to be mounted remotely from the standby generator set.

  • Page 32: Operation

    Section 1 — General Information Remote Annunciator Panels 1.2.1 OPERATION 1.2.3 PARTS INCLUDED WITH REMOTE PANEL Both the remote and generator panel advisory lamps are controlled by a single DC CONTROL-LATCH- Factory shipment of any standby generator set which CRANK circuit board housed in the generator control includes the optional Remote Annunciator Panel will console.

  • Page 33: Generator Stop Signals

    Section 1 — General Information Remote Annunciator Panels 8. Generator Run: This lamp illuminates to advise 1.3.1 GENERATOR STOP SIGNALS that the generator has started and/or is running. All signals occur when generator shutdown occurs as a Lamp ON indicates the generator “run” circuit is result of the failure indicated by the illuminated active (Wire #14 on units with 12 volts DC engine lamp(s).

  • Page 34: Annunciated Signals

    Section 1 — General Information Remote Annunciator Panels 3. Latch Select: The lamps and horn can be selected 6. Line-Power/Gen Power Lamps: This indicates the to be latched by on-board switch. Unlatched signals position of the transfer switch. When load is trans- activate the lamp only;...

  • Page 35: Appendix 4 - Electrical Data

    Appendix 4 — Electrical Data Three Light Remote Annunciator Mounting Dimensions Generac ® Power Systems, Inc. 33...
  • Page 36 Appendix 4 — Electrical Data Five Light Remote Annunciator Mounting Dimensions 34 Generac ® Power Systems, Inc.
  • Page 37 Appendix 4 — Electrical Data 18 Light Remote Annunciator Mounting Dimensions Generac ® Power Systems, Inc. 35...
  • Page 38 Appendix 4 — Electrical Data Three Light Remote Annunciator Interconnection Diagram 36 Generac ® Power Systems, Inc.
  • Page 39 Appendix 4 — Electrical Data Five Light Remote Annunciator Interconnection Diagram Generac ® Power Systems, Inc. 37...
  • Page 40 Appendix 4 — Electrical Data Five Light Remote Annunciator Electrical Schematic – Drawing No. 066561 38 Generac ® Power Systems, Inc.
  • Page 41 Appendix 4 — Electrical Data Three Light Remote Annunciator Electrical Schematic – Drawing No. 067787 Generac ® Power Systems, Inc. 39...
  • Page 42 Appendix 4 — Electrical Data 18 Light Remote Annunciator Wiring Diagram – Drawing No. 086833-C NOTE: BATTERY CHARGER FAILURE ANNUNCIATOR (POSITION 4) SHOWN DRIVEN TERMINAL STRIP BY LOW BATTERY SIGNAL. HIGH OR LOW BATTERY SIGNAL MAY BE USED. 15/220 CONTROL PANEL TERMINAL STRIP "C"...

  • Page 43: Appendix 5 - Exploded Views And Parts Lists

    Appendix 5 — Exploded Views and Parts Lists Three Light Remote Annunciator Drawing No. 067786 ITEM PART NO. QTY. DESCRIPTION 022442 NO. 6-32 X 3/8” ROUND HEAD MACHINE SCREW 064009-A LAMP - YELLOW 064009-B LAMP - GREEN 067783 PANEL (SILKSCREENED) 056892 NO.
  • Page 44 Appendix 5 — Exploded Views and Parts Lists Five Light Remote Annunciator Mounting Locations in Generator Control Console for Optional Terminal Boards and Alarm Relay ITEM PART NO. QTY. DESCRIPTION 066040 DECAL, TERMINAL BOARD 055911 BOARD, TERMINAL 063617 RELAY, ALARM BOARD, TERMINAL &...
  • Page 45 Appendix 5 — Exploded Views and Parts Lists Five Light Remote Annunciator Panel Assembly - Drawing No. 066559-B 11 12 13 DETAIL 1 DETAIL 1 - USE HARNESS BOARD FROM 63494 TO MAKE WIRE WIRE P/N LENGTH LUG #1 LUG #2 FROM 55199-A 3.0"...
  • Page 46 Appendix 5 — Exploded Views and Parts Lists Five Light Remote Annunciator Harness (098940) - Drawing No. 070287-C ITEM PART NO. QTY. DESCRIPTION 098940 HARNESS 063617 RELAY 44 Generac ® Power Systems, Inc.
  • Page 47 Appendix 5 — Exploded Views and Parts Lists Five Light Remote Annunciator Harness (C Option Control Panel) - Drawing No. 098940-C WIRE # LGTH. WIRE DESC. LUG #1 LUG #2 FROM 26.5 ETC# AA-2190-06X-T AMP# 35 0980-3 UL 1007/1569 TEW 26.06...
  • Page 48 Appendix 5 — Exploded Views and Parts Lists 18 Light Remote Annunciator Drawing No. 086585$-C 32 33 34 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 086582 PANEL, ANNUNCIATOR REAR 056892 CRIMPTITE 084968 PC BOARD - MONITOR 025034 PLUG BUTTON 086579 SUPPORT, PC BOARD...

  • Page 49: Appendix 6 - Notes

    Appendix 6 — Notes Five Light Remote Annunciator Generac ® Power Systems, Inc. 47...
  • Page 50 Appendix 6 — Notes Five Light Remote Annunciator 48 Generac ® Power Systems, Inc.
  • Page 51 Appendix 6 — Notes Five Light Remote Annunciator Generac ® Power Systems, Inc. 49...
  • Page 52 GENERAC ® POWER SYSTEMS, INC. P.O. BOX 8 WAUKESHA, WI 53187 Part No. 0C4205 Revision B (09/27/02) Printed in U.S.A.

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