Horizon Fitness CANTLEVER 700 Installation Instructions Manual
Horizon Fitness CANTLEVER 700 Installation Instructions Manual

Horizon Fitness CANTLEVER 700 Installation Instructions Manual

Power flue gas fireplaces

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FIREPLACES
Installation Instructions
Horizon Power Flue Gas Fireplaces
1
28/02/2019
Ver. 25

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Summary of Contents for Horizon Fitness CANTLEVER 700

  • Page 1 ---- ---- FIREPLACES Installation Instructions Horizon Power Flue Gas Fireplaces 28/02/2019 Ver. 25...
  • Page 2: Location Requirements

    Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Model Type 2: Power Flue Power Flue approved for the Decorative Gas Fireplace following models: SUITABLE GAS BURNER OPTION DATA PLATE: Refer to information on page 16 of this Instruction booklet in respect to gas pressure, SINGLE SIDED MODELS consumption and gas type, Natural, ULPG or LPG.
  • Page 3 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces T = flue terminal Gas meter Shading indicates I = Mechanical air inlet P = Electricity meter fuse prohibited areas for flue terminals MIN. CLEARANCE(mm) Below eaves, balconies or other projections: Appliances up to MJ/h input Appliances...
  • Page 4: Before Installation

    Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Before Installation Installation The Power flue system shall be installed by authorized personnel in accordance with the manufacturer’s The Power flue system is supplied with all installation instructions, local gas fitting regulations, required electrical fittings.
  • Page 5: Assembly Requirements

    Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces ASSEMBLY REQUIREMENTS : LOWLINE SINGLE SIDED MODEL SHOWN CEILING INTERNAL FAN ASSEMBLY IMPORTANT: BOTH CAPS NEEDS TO STAY OFF, IF HEAT ZONE IS NOT USED COMBUSTIBLE FRAMING WALL LININGS BY IMPORTANT: INSTALLER VENTILATION INTO CHASE FROM VENT 240MM X 90MM...
  • Page 6: Rear Exit

    Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Measurement and Specifications of P.F: LOWLINE FRONT OF FIREPLACE SECTION VIEW DETAIL Y - LIP TRIM ASSEMBLY PLASTER TRIM 50mm, EXTERNAL FAN INTERNAL FAN 100mm &150mm SIDE EXIT TRIMS OPTIONAL FOR REAR EXIT BOTH MODELS INTERNAL FAN 3 PIN PLUG...
  • Page 7: Section View

    TO FAN ON/OFF SWITCH TO BURNER 3 PIN PLUG 240 VOLT 10 AMP ISOLATING SPIGGOT TYP. DETAIL SWITCH INTERNAL FAN CANTILEVER – REAR EXIT SINGLE SIDED CANTLEVER 700 1190 1270 1010 CANTLEVER 1100 1420 1505 1010 CANTLEVER 1500 1850 1930 1010...
  • Page 8 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces FRAMING DIMENSIONS: CANTILEVER MODEL CANTLEVER 700 1190 1270 1250 CANTLEVER 1100 1420 1505 1485 CANTLEVER 1500 1850 1930 1910 CANTILEVER 2000 2203 2283 2263 * FRAME WIDTH 28/02/2019 Ver. 25...
  • Page 9 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces DRILL THROUGH THE BEAM , RAFTER OR FRAMING IF REQUIRED AND PUSH THROUGH THE THREADED ROD. THREADED ROD EYELET MAKE SURE THESE PLANES ARE PARALLEL, AND MAKE SURE ALL CORNERS ARE SQUARE •...
  • Page 10 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Power Flue with Internal Fan COOLING ROTOR INBUILT THERMAL OVERLOAD HEAT TRANSFER GAS COWL COOLING IMPELLER 6” x 900 8” x 900 12.5” x 900 SILENCER 12.5” x 200 VENTED FLUE REDUCER 7”...
  • Page 11 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Power Flue with External Fan 10MM GAP BETWEEN END OF FLUE TO WALL 2x 6” 45 DEG WALL MOUNTED 2x 8” 45 DEG 12” – 8” REDUCING CAP 6” x 900 8” x 900 12.5”...
  • Page 12 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces FRAMING DIMENSIONS: LOWLINE CEILING DOUBLE SIDED DOUBLE SIDED 700 LOW LINE 1056 850 LOW LINE 1145 1070 1100 LOW LINE 1408 1070 1500 LOW LINE 1796 1200 2000 LOW LINE 2293 1200 B* INCLUDING 10mm PLASTERBOARD IMPORTANT: VENTILATION INTO...
  • Page 13 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces HEAT ZONE CONVERSION CASING ACTIVE FLUE STANDARD VENT FULL WELD HOLES HEATZONE SECTION A-A CEILING FAN ( 300MM x 105MM ) IMPORTANT: IF HEATZONE KIT IS USED, TIMBER SUPPORT UNUSED OUTLET MUST REQUIRED REMAIN UNCAPPED SPIRAL DUCT 150MM MAX.
  • Page 14 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces SECTIONS ACCESS PANEL FOR 75MM MIN* FAN SERVICE TO ARCHITECTS DETAIL (500 x 500MM MIN.) 25MM MIN+ 25MM+ 25MM+ CLEARANCE ABOVE FLUE TO COMBUSTIBLE MATERIAL CLEARANCE TO SIDE AND BELOW FLUE TO COMBUSTIBLE DETAIL Z MATERIAL 75MM MIN.
  • Page 15 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces ELEVATION OF FAN POWER FLUE INTERNAL FAN - SIDE EXIT CEILING WALL SWITCH ON/OFF SWITCH BURNER IMPORTANT: VENTILATION INTO ISOLATING ELECTRICAL CHASE FROM VENT 240MM X 90MM SWITCH (SUPPLIED) FLOOR 240 V PLUG SINGLE SIDED ELEVATION MAX HEIGHT 220MM BASED ON 2.4M CEILING...
  • Page 16 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces 28/02/2019 Ver. 25...
  • Page 17: Gas Installation

    Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Gas Installation Laying the fire – Coal & Pebble Check unit is suitable for intended gas supply. Note position on gas appliance on drawing • Evenly spread a bag of Vermiculite into the burner specification on right hand side of appliance.
  • Page 18 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Laying the fire – Coal & Pebble MARK 2 COALS 700/800 – 600 X 155 MARK 2 PEBBLES 700/800 – 600 X 155 MARK 2 COALS 1000 – 992 X 135 MARK 2 PEBBLES 1000 – 992 X 135 MARK 2 COALS 1400 –...
  • Page 19 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Laying the fire - 850 Ceramic Log P O S I T I O N I N G O F A L L L O G S • It is important to follow the log recommended 2 .
  • Page 20 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Laying the fire - 850 Ceramic Log 4 . LOCATE LOG NO. 4. 6. LOCATEL O G N O. 9 . Place it on the left side of the rear log. Charred This log is placed on the log in the centre of the burner.
  • Page 21 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Laying the fire – 700 Ceramic Log P O S I T I O N I N G OF A L L L O G S • It is important to follow the log recommended positioning.
  • Page 22 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Laying the fire - 700 Ceramic Log 4 . LOC ATE LOG NO. 4. 6 . L O C AT E L O G N O. 7 This log is placed with the thinner edge on the The charred effect of the log is positioned on the smaller coal.
  • Page 23: Commissioning Procedure

    Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Commissioning Procedure Installed correctly the burner should not emit any Initially the Kemlan coal fire may burn with a fumes into the room. The following procedure should be slightly blue flame. After approximately 20 undertaken to test that the unit is operating correctly.
  • Page 24 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces POWER FLUE FAN SPEED CONTROL COMPONENTS PART NAME ITEM NO. TECHRITE MODULE GAS SOLENOID PLUG CONNECTOR FAN SPEED CONTROLLER SWITCH DUCT FAN CAPACITOR DUCT FAN PLUG FEMALE CONNECTOR ON / OFF BURNER SWITCH SUPPLY 240V (POWER CORD) 28/02/2019 Ver.
  • Page 25 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces POWER FLUE FAN SPEED CONTROL ADJUSTMENT INSTRUCTION Turn fan speed Turn fan speed controller controller switch counter switch clockwise to clockwise to speed increase fan speed decrease fan speed controller switch 1. The speed controller will be set on high, as default from the factory 2.
  • Page 26: Wiring Diagram

    Wiring Diagram Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces For further service information contact Kemlan Australia Head Office –13 French Avenue, Brendale, Queensland 4500 Telephone –PH: (07) 3490 5500 Ver. 25 28/02/2019...
  • Page 27 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Service Instructions for Direct Ignition and Power Flue Horizon fireplaces. POWER FLUE SERVICE INSTRUCTIONS PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION PILOT WILL NOT LIGHT WITH FAN - CHECK FOR GAS SUPPLY AND TURN ON WORKING ALL CONNECTIONS 1) NO GAS...
  • Page 28 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces DIRECT IGNITION PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION - CHECK FOR GAS SUPPLY AND TURN ON ALL CONNECTIONS PILOT WILL NOT LIGHT 1) NO GAS - CHECK GAS PRESSURE - CHECK PILOT AND CLEAN INJECTOR - CHECK ELECTRIC SUPPLY AND TURN ON ALL SWITCHES - CHECK ALL CONNECTIONS...
  • Page 29 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Trouble shooting guide for Techrite ignition pack Warning: This is a 240VAC module. All connections to the module are 240V (except ignition cable and flame sense). Ensure power is switched off before checking any connection or replacing any components.
  • Page 30 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces Flash Code Meaning Possible Cause (Red LED) Pressure switch fail Check combustion fan. Check unit has started and pressure switch and connections. during heat cycle the Check flue for obstructions pressure switch has opened Notes: The ignition unit is polarity sensitive.
  • Page 31 Installation Instructions Kemlan Power Flue Horizon Gas Fireplaces TAIS Flash Codes LED Flash Code Descriptions Flash Code (Long flashes– short Description flashes) Normal Start Up Operation Normal Running State Flame failure Waiting for pressure switch ON Waiting for pressure switch to go OFF Waiting for flame sense to go OFF Post Purge in progress Maximum retries exceeded...
  • Page 32: This Warranty Does Not Cover

    WARRANTY FOR HORIZON MODELS 1. Provided the appliance has been correctly installed according to instructions, Kemlan guarantee the cost of replacing parts and the labour in connection therewith for a period of 12 months from the date of installation. THIS WARRANTY DOES NOT COVER – Failure to comply with manufacturer’s operation instructions.

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