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Snapper ZF2200K Parts Manual

Out front z-rider zero turning hydro drive series 0
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COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
ZERO TURNING HYDRO DRIVE
(REV 4, 9/30/02)
Parts Manual for
OUT FRONT Z-RIDER
SERIES 0
POWER UNIT MODELS
ZF2200K
ZF2500K
ZF2500KH
MOWER UNIT MODELS
ZF6100M
ZF5200M
ZF7301M
MANUAL No. 06106
TM

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  • Page 1 ZERO TURNING HYDRO DRIVE COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED OUT FRONT Z-RIDER (REV 4, 9/30/02) SERIES 0 POWER UNIT MODELS ZF2200K ZF2500K ZF2500KH MOWER UNIT MODELS ZF6100M ZF5200M ZF7301M MANUAL No. 06106...

  • Page 2: Table Of Contents

    CONTENTS DESCRIPTION PAGE FUEL TANK ASSEMBLY... 3 ENGINE ASSEMBLY ... 4 AIR INTAKE ASSEMBLY... 5 TANDEM HYDRO TRANSAXLE ASSEMBLY ...6 & 7 DRIVE TIRE/WHEEL ASSEMBLY... 8 FOOTREST ASSEMBLY ... 9 HYDRO RESERVOIR ASSEMBLY... 10 UPPER CHASSIS AND SEAT LATCH ASSEMBLY... 11 LOWER CHASSIS/CASTER WHEEL ASSEMBLY ...12 &...

  • Page 3: Fuel Tank Assembly

    OUT FRONT ZTR SERIES 0 ITEM PART NO. DESCRIPTION 1-3847 RETAINER, 3/8 Bolt (2) 5-4098 TANK, Fuel (Includes item 4) 3-5504 BRACKET, Fuel Tank Support 5-4119 ASSEMBLY, Cap/Gauge 9-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (3) 9-1299 NUT, 3/8-16 Nyloc (3) 1-2222 CLAMP, Fuel Hose (4) 3-5853...

  • Page 4: Engine Assembly

    SCREW, M6 x 12.5mm Hex Flange Cap (2) 4-6486 BRACKET, Muffler 25 HP Kohler 4-6487 SHIELD, Heat 25 HP Kohler MUFFLER, 25 HP (Kohler Part No. A-24 068 17) 7-2256 SPACER, Muffler Guard 7-2155 GUARD, Muffler “Snapper” OUT FRONT ZTR SERIES 0...

  • Page 5: Air Intake Assembly

    ITEM OUT FRONT ZTR SERIES 0 PART NO. DESCRIPTION 2-3295 U-NUT, 1/4-20 (3) 3-5767 SCREEN, Air Intake 3-5768 MOUNT, Air Intake 9-0361 SCREW, 5/16-18 x 5/8” Hex Fl. Self-Tap (2) 9-1787 SCREW, 1/4-20 Hex Flange Lock (3) AIR INTAKE ASSEMBLY MANUAL No.

  • Page 6: Tandem Hydro Transaxle Assembly

    TANDEM HYDRO TRANSAXLE ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 7 ITEM OUT FRONT ZTR SERIES 0 TANDEM HYDRO TRANSAXLE ASSEMBLY PART NO. DESCRIPTION 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) 1-2709 RETAINING RING, 1” External (2) 1-4264 WOODRUFF KEY, #404 (2) 1-5894 WOODRUFF KEY, #605 (2) 1-8978 FAN, 10 Blade 7” Dia. (2) 2-7175 BOLT, 5/16-18 x 2-1/2”...

  • Page 8: Drive Tire/Wheel Assembly

    DRIVE TIRE/WHEEL ASSEMBLY ITEM MANUAL No. 06106 PART NO. DESCRIPTION 5-4109 ASSEMBLY, Rear Tire & Rim (Includes Item 2A, 3 & 4) 5-4510 ASSEMBLY, Rear Tire & Rim (Includes 2B , 3 & 4) 5-4110 TIRE, 20 x 10.00-8 4 ply “Multi-trac C/S” 4-4707 TIRE, 21 x 11.00-8 “All Terrain 101”...

  • Page 9: Footrest Assembly

    ITEM OUT FRONT ZTR SERIES 0 PART NO. DESCRIPTION 2-2696 SPRING 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) 3-5849 BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2) 9-1602 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (2) 3-5855 FOOT PAD, Rubber 3-5978...

  • Page 10: Hydro Reservoir Assembly

    HYDRO RESERVOIR ASSEMBLY ITEM MANUAL No. 06106 PART NO. DESCRIPTION 1-6130 CLAMP, Hose 13/16” (8) 9-1298 NUT, 5/16-18 Nyloc (2) 3-5514 HOSE, Rubber R.H. Front (.625 I.D. x 13-1/2” Long) 3-5515 HOSE, Rubber R.H. Back (.625 I.D. x 16” Long) 3-5516 HOSE, Rubber L.H.

  • Page 11: Upper Chassis And Seat Latch Assembly

    ITEM OUT FRONT ZTR SERIES 0 UPPER CHASSIS AND SEAT LATCH ASSEMBLY PART NO. DESCRIPTION 4-2601 UPPER CHASSIS 1-3874 BUSHING, 5/8” PM (2) 3-5993 LATCH, Seat Support 1-5761 BOLT, 5/16-18 Shoulder 2-6292 SPRING 9-1298 NUT, 5/16-18 Hex Nyoc MANUAL No. 06106...

  • Page 12: Lower Chassis/Caster Wheel Assembly

    LOWER CHASSIS/CASTER WHEEL-ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 13 ITEM PART NO. 3-6406 1-4432 2-9074 3-5468 3-5469 3-5476 3-5602 3-5638 3-5822 3-5823 4-2589 4-2590 4-2591 4-2628 4-2629 5-4087 3-5474 3-5475 2-8722 1-2234 1-2700 1-0965 9-1299 9-1325 9-1514 9-1598 9-1773 9-1786 9-1790 9-1795 9-1328 9-1595 9-1640 3-6578 9-0361 4-2777 9-1299 OUT FRONT ZTR SERIES 0 LOWER CHASSIS/CASTER WHEEL-ASSEMBLY DESCRIPTION...

  • Page 14: Joystick Control Assembly

    JOYSTICK CONTROL ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 15 ITEM OUT FRONT ZTR SERIES 0 JOYSTICK CONTROL ASSEMBLY PART NO. DESCRIPTION 1-3072 ROLL PIN, 1/4 x 1” (8) 2-3656 HANDLE, Plastic 3-5532 BRACKET, Joystick Mounting 3-5533 BLOCK, Pivot J’Stick Control 3-5897 SHAFT, Upper Cross 3-5898 SHAFT, Lower Cross 4-2599 HANDLE, Joystick Control (Weldment) 4-2638 ARM/HUB Weldment (4)

  • Page 16: Parking Brake Assembly

    PARKING BRAKE ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 17 ITEM OUT FRONT ZTR SERIES 0 PART NO. DESCRIPTION 1-2068 RING, Rear Lift Arm 2-6420 GRIP, Flat Bar 2-8200 SWIVEL, Adjustable (5/16-18 thread) 4-6451 SWIVEL, Adjustable (3/8-24 thread) 3-4453 WASHER, 3/4 I.D. x 1-1/2 O.D. x 9/64” Flat 4-6456 ARM, Brake Lift (3/8-24 thread) 3-5888 ROD, Hydrostatic Brake (1/4-28 thread) (2) 3-6399...

  • Page 18: Seat Support Assembly

    SEAT SUPPORT ASSEMBLY ITEM MANUAL No. 06106 PART NO. DESCRIPTION 9-1503 HAIRPIN, 3/32 x 1-1/2 (2) 1-7590 SWITCH, Seat (Normally Open) 1-9035 ROD, 5/16 x 13” Long 3-6492 SPRING, .106 Wire Dia., .68 I.D. x 1-1/2” (2) 2-2793 BUSHING, Molded Seat, 1/2 I.D., 5/8” O.D. (2) 2-2794 SPACER, .31 I.D., 1-3/8”...

  • Page 19: Fender/Control Cable Assembly

    ITEM OUT FRONT ZTR SERIES 0 FENDER/CONTROL CABLE ASSEMBLY PART NO. DESCRIPTION 2-3655 LEVER, Throttle Control (2) 3-5548 HANDLE, 5/8” Tubing 3-5701 PANEL, Console 3-5940 PLATE, Joystick Control 4-2642 FENDER, R.H. 4-2643 FENDER, L.H. 3-5837 CABLE, Choke, Kohler 9-0913 SCREW, #10-24 Hex Washer Face Self-tap (8) 9-1017 SCREW, #8-32 x 3/8”Machine (2) 9-1523...

  • Page 20: Upper Drive Shaft Assembly

    UPPER DRIVE SHAFT ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 21 ITEM PART NO. 1-4338 1-4803 1-8547 1-4268 1-8626 3-2070 3-5544 9-1803 3-5564 3-5811 9-0848 9-1298 9-1299 9-1304 9-1328 9-1320 9-1497 9-1508 9-1802 OUT FRONT ZTR SERIES 0 UPPER DRIVE SHAFT ASSEMBLY DESCRIPTION DISC, Flexible SPACER, LT16 (2) BEARING, 3/4” (includes collar, Part No. 1-4625)) BEARING, 3/4”...

  • Page 22: Deck Driveshaft Assembly

    DECK DRIVESHAFT ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 23 ITEM OUT FRONT ZTR SERIES 0 DECK DRIVESHAFT ASSEMBLY PART NO. DESCRIPTION 1-2315 KEY, 1/4” Square x 2” 1-3864 FITTING, Lube (straight, for 3/16” hole) 1-3324 FITTING, Lube (45 degree, for 3/16” hole) 1-4409 BUSHING (2) 1-8504 BEARING, (includes item 25) (2) 1-4266 BEARING, 1”...

  • Page 24: Cutter Housing Assembly

    CUTTER HOUSING ASSEMBLY ITEM NOTE: Part Number 5-4017 (Spindle Housing sub-assembly) is comprised of items 11 and 12 (one each) as well as item 13 (six each). MANUAL No. 06106 PART NO. DESCRIPTION 2-9422 BEARING, Sealed (2) 2-9270 WASHER, Spindle 2-9274 SNAP-RING, Spindle Shaft 2-9253...

  • Page 25: Traction Drive Idler Assembly

    ITEM OUT FRONT ZTR SERIES 0 TRACTION DRIVE IDLER ASSEMBLY PART NO. DESCRIPTION 1-3864 FITTING, Lube (straight, for 3/16” hole) (2) 1-3324 FITTING, Lube (45 degree, for 3/16” hole) (2) 1-4409 BUSHING, 9/16 I.D., 3/4” O.D. (4) 1-8573 PULLEY, Idler 3.48 O.D. A Section (2) 1-9109 COVER, Spring (Rubber) (2) 1-9348...

  • Page 26: Decals

    DECALS MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 27 DECAL, Patent Numbers DECAL, 52” Deck (not shown) DECAL, 61’ deck (not shown) DECAL, 73” Deck DECAL, Height-of-Cut DECAL, Control Panel DECAL, Nameplate Snapper DECAL, SNAPPER DECAL, Name ZF2200K DECAL, Danger (Rotating Parts) DECAL, Parking Brake DECAL, Caution MANUAL No. 06106...

  • Page 28: 52" Mower Deck Assembly

    52” MOWER DECK ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 29 ITEM PART NO. DESCRIPTION 4-2898 WELDMENT, 52” Deck- Adjustable Height 4-6728 COVER, 52” Deck 2-3735 KNOB (5) 2-9303 STANDOFF, 3-1/2” (5) 9-1299 NUT, 3/8-16 Hex Nyloc (23) 4-2776 V-Belt, 52”(122”) HB 1-0008 KEY, #6 Woodruff 3-6447 MOUNT, Motor (Front) 9-1802 SCREW, 5/16-18 x 5/8”...

  • Page 30: 61" Mower Deck Assembly

    61” MOWER DECK ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 31 ITEM PART NO. DESCRIPTION 4-2651 WELDMENT, 61” Deck- Adjustable Height 4-6729 COVER, 61” Deck 2-3735 KNOB (4) 2-9303 STANDOFF, 3-1/2” (4) 9-1299 NUT, 3/8-16 Hex Nyloc (14) 3-5542 V-Belt, 61”(134.5”) HB 9-1823 KEY, 5/32 x 5/8 Woodruff 3-6447 MOUNT, Motor (Front) 9-1802 SCREW, 5/16-18 x 5/8”...

  • Page 32: 73" Mower Deck Sub-Assembly

    73” MOWER DECK SUB-ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 33 ITEM OUT FRONT ZTR SERIES 0 73” MOWER DECK SUB-ASSEMBLY PART NO. DESCRIPTION 4-1839 WELDMENT, 73” Deck 4-6250 CHANNEL, L.H. Deck Stiffener 4-6251 CHANNEL, R.H. Deck Stiffener 4-1295 WELDMENT, Idler Pivot 3-6449 STAND, Fixed Idler 3-5789 PULLEY, Idler 5-1/2” O.D. 3-6459 ROLLER MOUNT, Left Hand 3-6458...

  • Page 34: 73" Mower Deck Assembly

    73” MOWER DECK ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 35 ITEM OUT FRONT ZTR SERIES 0 PART NO. DESCRIPTION 9-1822 SCREW, 1/2-13 x 5” Hex Head Cap (2) 2-9264 GAGE WHEEL (2) 3-6456 SPACER, Gage Wheel (2) 9-1325 NUT, 1/2-13 Hex Nyloc (5) 9-1541 SCREW, 5/16-18 x 3/4” Hex Washer Self-Tap (2) 4-4839 CAP, Caster Shaft (2) 2-1960...

  • Page 36: 61" Deck Idler Assemblies

    52” & 61” DECK IDLER ASSEMBLIES MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 37 ITEM OUT FRONT ZTR SERIES 0 52” & 61” DECK IDLER ASSEMBLIES PART NO. DESCRIPTION 9-1305 SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 (2) 9-1300 WASHER, 3/8” Flat (2) 3-5789 PULLEY, Idler 5-1/2” O.D. (2) 9-1299 NUT, 3/8-16 Hex Nyloc (11) 2-3556 BUSHING (2) 4-2619...

  • Page 38: 73" Deck Frame Assembly

    73” DECK FRAME ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 39 ITEM PART NO. 4-7171 9-1523 9-0219 9-1587 4-3803 4-6595 4-7130 4-6602 1-2802 9-1516 4-6508 4-6507 4-3824 4-6598 4-6599 4-6596 4-6597 3-5496 4-6856 4-6857 4-6603 9-1298 9-1299 9-0863 4-6594 4-7178 9-0735 4-6605 9-1922 2-9258 3-6448 3-6454 4-6593 9-1218 9-1501 9-1514 4-7166 OUT FRONT ZTR SERIES 0 DESCRIPTION PLATE, Diamond Tread Foot...

  • Page 40: 73" Deck Front Caster Assembly

    73” DECK FRONT CASTER ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 41 ITEM PART NO. 1-2709 1-3864 2-3556 2-3747 2-9141 3-5359 4-6620 4-7138 5-8248 1-2234 7-2197 3-5358 3-5618 9-1917 9-1772 9-1821 9-1922 OUT FRONT ZTR SERIES 0 73” DECK FRONT CASTER ASSEMBLY DESCRIPTION ASSEMBLY, 11” Front Caster (Includes Items 2 thru 14) (2) RING, 1”...

  • Page 42: Electrical Components

    ELECTRICAL COMPONENTS MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 43 ITEM PLUG CONNECTS TO: Electric Clutch Starter Solenoid Engine Battery Deck Lift Switch Fuse Box (mounted under Console Panel, item 3-5701, Page 20) PTO Switch Light Switch Amp Meter Hour Meter Buzzer Front Harness OUT FRONT ZTR SERIES 0 ELECTRICAL COMPONENTS PART NO.

  • Page 44: Seat Assembly

    SEAT ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 45 ITEM OUT FRONT ZTR SERIES 0 PART NO. DESCRIPTION PAN, Complete 3-6476 CUSHION, Seat 3-6477 CUSHION, Back 4-4724 BRACKET, Armrest R.H. 3-5568 BRACKET, Armrest L.H. 3-6478 CHANNEL, Armrest (2) 3-6479 ARM PAD, Grey (2) 3-6484 ADJUSTER (with lock) 3-6485 ADJUSTER (without lock) STUD GUARD (4) 3-6486 SPACER, Bell (4)

  • Page 46: Wiring Schematic

    WIRING SCHEMATIC MANUAL No. 06106 OUT FRONT ZTR SERIES 0...
  • Page 47 NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ MANUAL No.
  • Page 48 ZERO TURNING HYDRO DRIVE SERIES 0 IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.

This manual is also suitable for:

Zf5200mZf6100mZf7301mZf2500k

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