Canon Puncher Unit-L1 Portable Manual
Canon Puncher Unit-L1 Portable Manual

Canon Puncher Unit-L1 Portable Manual

Finisher, sorter, deliverytray
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Portable Manual
Finisher, Sorter, DeliveryTray
Puncher Unit-L1
Feb 21 2005

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Summary of Contents for Canon Puncher Unit-L1

  • Page 1 Portable Manual Finisher, Sorter, DeliveryTray Puncher Unit-L1 Feb 21 2005...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.  In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts..........................1- 1 1.1.1Periodically Replaced Parts......................... 1- 1 1.2 Durables................................1- 2 1.2.1Durables............................... 1- 2 1.3 Periodical Servicing ............................1- 3 1.3.1Periodical Servicing ........................... 1- 3 Chapter 2 Standards and Adjustments 2.1 Adjustment at Time of Parts Replacement......................2- 1 2.1.1Adjusting the Punch Hole Position (feed direction)..................
  • Page 8 Contents 5.2 Product Specifications ............................5- 2 5.2.1Specifications............................... 5- 2...
  • Page 9: Chapter 1 Maintenance And Inspection

    Chapter 1 Maintenance and Inspection...
  • Page 11 Contents Contents 1.1 Periodically Replaced Parts..........................1-1 1.1.1 Periodically Replaced Parts......................... 1-1 1.2 Durables................................1-2 1.2.1 Durables............................... 1-2 1.3 Periodical Servicing ............................1-3 1.3.1 Periodical Servicing ........................... 1-3...
  • Page 13: Periodically Replaced Parts

    Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts 0003-4706 The Puncher unit does not have parts that must be replaced on a periodical basis.
  • Page 14: Durables

    Chapter 1   1.2 Durables 1.2.1 Durables 0003-4707 There are no durables that require durables.
  • Page 15: Periodical Servicing

    Chapter 1 1.3 Periodical Servicing 1.3.1 Periodical Servicing 0003-4708 T-1-1 Item Interval Description Remark Transmittance sensor 25 million sheets Cleaning Wipe with dry cloth...
  • Page 17: Chapter 2 Standards And Adjustments

    Chapter 2 Standards and Adjustments...
  • Page 19 Contents Contents 2.1 Adjustment at Time of Parts Replacement......................2-1 2.1.1 Adjusting the Punch Hole Position (feed direction)..................2-1 2.1.2 Sensor Output Adjustment .......................... 2-1 2.1.3 Registering the Number of Punch Holes ..................... 2-1...
  • Page 21: Adjustment At Time Of Parts Replacement

    Chapter 2 2.1 Adjustment at Time of 2.1.3 Registering Parts Replacement Number of Punch Holes 0003-4711 This operation registers which puncher unit is 2.1.1 Adjusting the Punch attached to the IC on the punch driver PCB so that the puncher unit can be identified by the finisher. For this Hole Position (feed...
  • Page 22 Chapter 2   Number LED601/602 of punch holes Flash 4 times per cycle hole(Punc her Unit- P1(SWD)) 5) Press SW603 on the punch controller PCB. The number of punch holes is registered to the punch controller PCB each time the switch is pressed. Registration is complete if LED601 and 602 on the punch controller PCB flashes alternately.
  • Page 23: Chapter 3 Error Code

    Chapter 3 Error Code...
  • Page 25 Contents Contents 3.1 User Error Code..............................3-1 3.1.1 Punch scrap full ............................3-1 3.1.2 Punch scrap overflow ..........................3-1 3.2 Service Error Code ............................. 3-2 3.2.1 E503................................3-2 3.2.2 E505................................3-2 3.2.3 E590................................3-2 3.2.4 E591................................3-3 3.2.5 E592................................3-4 3.2.6 E593................................
  • Page 27: User Error Code

    Chapter 3 3.1 User Error Code 3.1.1 Punch scrap full 0003-4737 T-3-1 Error Occurs when Detection Machine Reset Descript timing operation Punch The amount of During Normal Empty the scrap scrap punch scraps has punching operation will container. full reached the continue.
  • Page 28: Service Error Code

    Chapter 3   3.2 Service Error Code 3.2.1 E503 0003-4739 T-3-3 Code Detail Error Detection timing Description E503 0003 Communication The communication with the puncher unit is error interrupted. 3.2.2 E505 0003-4740 T-3-4 Code Detail Error Detection timing Description E505 0002 Backup RAM The checksum for the punch controller PCB...
  • Page 29: E591

    Chapter 3 3.2.4 E591 0003-8764 T-3-6 Code Detail Error Detection timing Description E591 8001 Scrap full The voltage of the light received is 3.0 V or detector sensor less even when the light emitting duty of the (LED6,PTR6) scrap full detector sensor has been increased to 66% or more.
  • Page 30: E592

    Chapter 3   3.2.5 E592 0003-8767...
  • Page 31 T-3-7...
  • Page 32 Code Detail Error Detection timing Description E592 8001 Trailing edge The voltage of the light received is 2.5 V or sensor(LED5,PT less even when the light emitting duty of the R5)/ trailing edge sensor has been increased to Horizontal 66% or more. registration 8002 The voltage of the light received is 2.0 V or...
  • Page 33: E593

    Chapter 3 3.2.6 E593 0003-4742 T-3-8 Code Detail Error Detection timing Description E593 8001 Horizontal At time of horizontal registration motor registration initialization, the punch slide unit does not motor(M62)/ leave the horizontal home position sensor Horizontal even when it has been driven for 9 mm. registration home 8002 At time of horizontal registration motor...
  • Page 35 Chapter 4 Outline of Components...
  • Page 37 Contents Contents 4.1 Outline of Electrical Components ........................4-1 4.1.1 Sensors................................. 4-1 4.1.2 Microswitches ............................. 4-2 4.1.3 Motors ................................. 4-3 4.1.4 PCBs ................................4-4 4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and ................4-6 4.2.1 Overview ..............................4-6 4.2.2 Punch Controller PCB ..........................4-6...
  • Page 39: Outline Of Electrical Components

    Chapter 4 4.1 Outline of Electrical Components 4.1.1 Sensors 0005-8426 PI62 PI61 PI63 F-4-1 T-4-1 Punc Parts Ref. Name contr Error number oller WG8- PI61 Horizontal registration home position sensor J605 E593 5593 FK2- PI62 Punch motor clock sensor J605 E590 0149...
  • Page 40: Microswitches

    Chapter 4   Punc Parts Ref. Name contr Error number oller FK2- PI63 Punch home position sensor J605 1644 E590 0149 4.1.2 Microswitches 0005-8427 MSW61 MSW62 F-4-2 T-4-2 Ref. Name Parts number Punch controller PCB Upper door switch WC4-5128 J602...
  • Page 41: Motors

    Chapter 4 Ref. Name Parts number Punch controller PCB Front door switch WC4-5128 J602 4.1.3 Motors 0005-8428 F-4-3 T-4-3 Punch controller Erro Ref. Name Parts number Punch motor FH5-1074 J603 E590 Horizontal registration motor FH5-1075 J605 E593...
  • Page 42: Pcbs

    Chapter 4   Punch controller Erro Ref. Name Parts number Punch feed motor FH5-1043 J604 4.1.4 PCBs 0005-8429 F-4-4 T-4-4 Punch Ref. Name Parts number controlle Error r PCB Punch controller PCB FG3-2885 E505...
  • Page 43 Punch Ref. Name Parts number controlle Error r PCB 1002,1 Photosensor PCB FG3-3108 J605 102,16 E592 LED PCB FG3-3107 J605 E592 Scrap full detector PCB FM2-1521 J606 E591...
  • Page 44: Variable Resistors (Vr), Light-Emitting Diodes (Led), And

    Chapter 4   4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.2.1 Overview 0003-4721 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
  • Page 45 Chapter 5 System Construction...
  • Page 47: Basic Construction

    Contents Contents 5.1 Basic Construction ............................. 5-1 5.1.1 Functional Construction ..........................5-1 5.2 Product Specifications............................5-2 5.2.1 Specifications .............................. 5-2...
  • Page 49 Chapter 5 5.1 Basic Construction 5.1.1 Functional Construction 0003-8735 The puncher unit is optionally installed in the delivery path between the host machine and the finisher. When the paper delivered from the host machine reaches the puncher unit, it is fed by the punch feed roller. Then when the trailing edge of the paper is detected, the paper is tempo-rarily stopped and the punch axis rotates to punch holes in the trailing edge of the paper.
  • Page 50 Remarks Punching Reciprocating punching (Sequential punch-ing) method Paper size 2 holes (Puncher Unit-L1): A3, A4, A4R, B4, B5, B5R 2 or 3 holes (Puncher Unit-M1): 2 holes/LGL, LTRR 3 holes/279mm x 432mm (11 x 17), LTR 4 holes (FRA)(Puncher Unit-N1):...
  • Page 51 [1] Puncher unit-L1 (2-Hole) 40±3 mm 80±1 mm / 3.15±0.04 in 12±3 mm / 0.47±0.12 in [2] Puncher unit-M1 (2-/3-Hole) 35±3 mm 70±1 mm / 2.76±0.04 in 12±3 mm / 0.47±0.12 in 108±3 mm 108±1 mm / 108±1 mm / 4.25±0.04 in...
  • Page 53 Feb 21 2005...

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