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When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
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Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
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Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts 0003-4706 The Puncher unit does not have parts that must be replaced on a periodical basis.
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Contents Contents 2.1 Adjustment at Time of Parts Replacement......................2-1 2.1.1 Adjusting the Punch Hole Position (feed direction)..................2-1 2.1.2 Sensor Output Adjustment .......................... 2-1 2.1.3 Registering the Number of Punch Holes ..................... 2-1...
Chapter 2 2.1 Adjustment at Time of 2.1.3 Registering Parts Replacement Number of Punch Holes 0003-4711 This operation registers which puncher unit is 2.1.1 Adjusting the Punch attached to the IC on the punch driver PCB so that the puncher unit can be identified by the finisher. For this Hole Position (feed...
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Chapter 2 Number LED601/602 of punch holes Flash 4 times per cycle hole(Punc her Unit- P1(SWD)) 5) Press SW603 on the punch controller PCB. The number of punch holes is registered to the punch controller PCB each time the switch is pressed. Registration is complete if LED601 and 602 on the punch controller PCB flashes alternately.
Chapter 3 3.1 User Error Code 3.1.1 Punch scrap full 0003-4737 T-3-1 Error Occurs when Detection Machine Reset Descript timing operation Punch The amount of During Normal Empty the scrap scrap punch scraps has punching operation will container. full reached the continue.
Chapter 3 3.2 Service Error Code 3.2.1 E503 0003-4739 T-3-3 Code Detail Error Detection timing Description E503 0003 Communication The communication with the puncher unit is error interrupted. 3.2.2 E505 0003-4740 T-3-4 Code Detail Error Detection timing Description E505 0002 Backup RAM The checksum for the punch controller PCB...
Chapter 3 3.2.4 E591 0003-8764 T-3-6 Code Detail Error Detection timing Description E591 8001 Scrap full The voltage of the light received is 3.0 V or detector sensor less even when the light emitting duty of the (LED6,PTR6) scrap full detector sensor has been increased to 66% or more.
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Code Detail Error Detection timing Description E592 8001 Trailing edge The voltage of the light received is 2.5 V or sensor(LED5,PT less even when the light emitting duty of the R5)/ trailing edge sensor has been increased to Horizontal 66% or more. registration 8002 The voltage of the light received is 2.0 V or...
Chapter 3 3.2.6 E593 0003-4742 T-3-8 Code Detail Error Detection timing Description E593 8001 Horizontal At time of horizontal registration motor registration initialization, the punch slide unit does not motor(M62)/ leave the horizontal home position sensor Horizontal even when it has been driven for 9 mm. registration home 8002 At time of horizontal registration motor...
Chapter 4 Punc Parts Ref. Name contr Error number oller FK2- PI63 Punch home position sensor J605 1644 E590 0149 4.1.2 Microswitches 0005-8427 MSW61 MSW62 F-4-2 T-4-2 Ref. Name Parts number Punch controller PCB Upper door switch WC4-5128 J602...
Chapter 4 Ref. Name Parts number Punch controller PCB Front door switch WC4-5128 J602 4.1.3 Motors 0005-8428 F-4-3 T-4-3 Punch controller Erro Ref. Name Parts number Punch motor FH5-1074 J603 E590 Horizontal registration motor FH5-1075 J605 E593...
Chapter 4 Punch controller Erro Ref. Name Parts number Punch feed motor FH5-1043 J604 4.1.4 PCBs 0005-8429 F-4-4 T-4-4 Punch Ref. Name Parts number controlle Error r PCB Punch controller PCB FG3-2885 E505...
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Punch Ref. Name Parts number controlle Error r PCB 1002,1 Photosensor PCB FG3-3108 J605 102,16 E592 LED PCB FG3-3107 J605 E592 Scrap full detector PCB FM2-1521 J606 E591...
Chapter 4 4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.2.1 Overview 0003-4721 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
Contents Contents 5.1 Basic Construction ............................. 5-1 5.1.1 Functional Construction ..........................5-1 5.2 Product Specifications............................5-2 5.2.1 Specifications .............................. 5-2...
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Chapter 5 5.1 Basic Construction 5.1.1 Functional Construction 0003-8735 The puncher unit is optionally installed in the delivery path between the host machine and the finisher. When the paper delivered from the host machine reaches the puncher unit, it is fed by the punch feed roller. Then when the trailing edge of the paper is detected, the paper is tempo-rarily stopped and the punch axis rotates to punch holes in the trailing edge of the paper.
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[1] Puncher unit-L1 (2-Hole) 40±3 mm 80±1 mm / 3.15±0.04 in 12±3 mm / 0.47±0.12 in [2] Puncher unit-M1 (2-/3-Hole) 35±3 mm 70±1 mm / 2.76±0.04 in 12±3 mm / 0.47±0.12 in 108±3 mm 108±1 mm / 108±1 mm / 4.25±0.04 in...