Related Manuals for Canon Paper Deck Unit-B1
Summary of Contents for Canon Paper Deck Unit-B1
- Page 1 Paper Deck Unit-B1 SERVICE MANUAL SEPTEMBER 14, 2009 REV. 0 COPYRIGHT © 2009 CANON INC. CANON Paper Deck Unit-B1 REV. 0 PRINTED IN U.S.A.
- Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
- Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
- Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
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Page 7: Table Of Contents
Contents Contents Chapter 1 Specifications 1.1 Product Specifications ..........................1- 1 1.1.1 Specifications ................................1- 1 1.2 Names of Parts ............................1- 1 1.2.1 Names of Components............................1- 1 Chapter 2 Functions 2.1 Basic Operation ............................2- 1 2.1.1 Outline ..................................2- 1 2.1.2 Pickup Operation .............................. - Page 8 Contents 3.4.4.2 Routing the Lifter Cable ................................3- 5 3.4.5 Lifter Cable................................3- 5 3.4.5.1 Removing the Lifter Cable (deck rear) ............................. 3- 5 3.4.5.2 Routing the Lifter Cable ................................3- 6 3.5 Document Feeding System ........................3- 6 3.5.1 Deck Pickup Unit..............................3- 6 3.5.1.1 Removing the Deck Pickup Unit ..............................
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Page 9: Chapter 1 Specifications
Chapter 1 Specifications... - Page 11 Contents Contents 1.1 Product Specifications..............................1-1 1.1.1 Specifications ....................................1-1 1.2 Names of Parts ................................1-1 1.2.1 Names of Components ................................. 1-1...
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Page 13: Product Specifications
Chapter 1 1.1 Product Specifications 1.1.1 Specifications 0023-7219 T-1-1 Item Specifications Pickup Clawless (retard) Paper accomodation front loading Copy paper type Plain paper, recycled paper (52g/m2 to 105g/m2z) Reproduction type A4, LTR Paper stack 2700 sheets(80 g/m2) Dimensions (W) 372mm X (D) 603mm X (H) 473mm Weight 37kg Power supply... -
Page 15: Chapter 2 Functions
Chapter 2 Functions... - Page 17 Contents Contents 2.1 Basic Operation................................2-1 2.1.1 Outline......................................2-1 2.1.2 Pickup Operation ..................................2-1 2.1.3 Controlling the Deck Main Motor (M1D) ........................... 2-2 2.1.4 Controlling the Deck Lifter Motor (M2D)........................... 2-2 2.2 Paper Detection ................................2-3 2.2.1 Detecting the Presence/Absence of Paper............................ 2-3 2.2.2 Switching the Deck Paper Size ..............................
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Page 19: Basic Operation
Chapter 2 2.1 Basic Operation 2.1.1 Outline 0024-2405 Paper Deck (hereafter, deck) T-2-1 Number of sheets :2700 (A4/LTR/B5; paper of 80 g/m2) :in response to control signals from the Operation host machine's DC controller Drive : deck lifter motor (M2) for movement of the deck deck main motor (M1) for pickup/feeding of paper 2.1.2 Pickup Operation 0023-7221... -
Page 20: Controlling The Deck Main Motor (M1D)
Chapter 2 Start key PRINT LSTR STBY INTR SCAN Deck main motor (M1) Deck pickup clutch (CL2) Deck pickup roller releasing solenoid (SL1) Deck pickup paper sensor (PS6) Deck feed sensor (PS1) F-2-2 2.1.3 Controlling the Deck Main Motor (M1D) 0023-7222 The following diagram shows the circuit used to drive the deck main motor: The serial signal from the host machine is used to control the following signals to turn on/off the deck main motor and switch the speed of its rotation: FEE_M_A,... -
Page 21: Paper Detection
Chapter 2 Deck open detection switch (SW1D) Deck lifter motor Motor drive circuit Deck lifter upper limit detection signal (LIFT_M_UPLMT) PS3D Deck lifter Deck lifter motor drive upper limit sensor Deck lifter position signal (LIFT_UP_LIM) detection signal (PAP_TOP_SENS) PS4D Deck lifter up signal Deck lifter (DECK_UP) position sensor... -
Page 22: Switching The Deck Paper Size
Chapter 2 F-2-6 2.2.2 Switching the Deck Paper Size 0023-7225 Enter the appropriate paper size in service mode (OPTION>ACC>DK-P). Move the guide plate inside the deck to suit the paper size, and enter the size in service mode (at time of installation or at the request of the user). 2.2.3 Detecting the Level of Paper 0023-7226 The following sensors are used to detect the level of paper:... -
Page 23: Opening /Closing The Compartment
Chapter 2 [10] [11] [12] [13] [14] [15] F-2-7 T-2-4 Deck lifter upper limit sensor (PS3D) Deck lifter motor (M2D) Deck lifter position sensor (PS4D) [10] Pickup roller Deck paper supply position sensor (PS8D) [11] Feed roller Deck paper level sensor (PS7D) [12] Separation roller Deck open detecting switch (SW1D) -
Page 24: Detecting Jams
Chapter 2 Deck open signal SW100D (DECK_OPEN_SW) Deck open indictor LED ON signal LED100D (LEDSW_LEDON) Open switch PCB PS3D Deck lifter upper limit detection (compartment) signal(LIFT_M_UPLMT) PS9D Deck open detection signal (DECK_OPEN_SENS) SW1D Deck open detection signal (DOPD*) Deck lifter Deck open solenoid drive signal (DECK_LOCKOFF_SL_ON*) - Page 25 Chapter 2 PS1D PS6D F-2-10 T-2-5 Notation Name Function PS1D deck feed sensor checks for delay/stationary jams PS6D deck pickup sensor checks for delay/stationary jams The host machine's DC controller identifies a jam in response to the following: 1. there is paper over the deck feed sensor (PS6D) when the host machine is turned on or image stabilization control is being executed. 2.
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Page 26: Power Supply
Chapter 2 Jam indicator ON Start key ON INTR SCAN PRINT Deck pickup clutch (CL2D) Jam check Deck pickup sensor (PS6D) Deck feed sensor Normal Error (PS1D) Deck main motor (M1D) F-2-12 2.6 Power Supply 2.6.1 Outline 0023-7230 The following is a diagram of the machine's power supply system. The side deck is supplied with power by its host machine (24 V). The 24 V power is converted by the side deck driver PCB into for output to sensor and the side deck driver PCB. -
Page 27: Chapter 3 Parts Replacement Procedure
Chapter 3 Parts Replacement Procedure... - Page 29 Contents Contents 3.1 Points to Note on Disassembly and Reassembly ......................3-1 3.1.1 Cassette Heater Unit ..................................3-1 3.2 Removing from the Host Machine..........................3-1 3.2.1 Paper Deck ....................................3-1 3.2.1.1 Detaching the Deck From Its Host Machine..............................3-1 3.3 External Covers................................3-1 3.3.1 External Covers.................................... 3-1 3.3.1.1 Removing the Left Rear Cover ..................................3-1 3.3.1.2 Removing the Left Upper Cover..................................3-1 3.3.1.3 Removing the Rear Cover ....................................3-1...
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Page 31: Points To Note On Disassembly And Reassembly
Chapter 3 3.1 Points to Note on Disassembly and Reassembly 3.1.1 Cassette Heater Unit 0023-7232 When the cassette heater unit is installed in the paper deck, remove it necessarily prior to disassembling. 3.2 Removing from the Host Machine 3.2.1 Paper Deck 3.2.1.1 Detaching the Deck From Its Host Machine 0023-7242 1) Remove the the connect acble. -
Page 32: Drive System
Chapter 3 F-3-8 3.4.3 Deck Lifter Motor F-3-6 3.4.3.1 Positioning the Deck Lifter 0023-7279 1) Push the deck release grip [1] to free the deck form its host machine; then, 3.4 Drive System push down the latch plate [2] found at the left rear to open the compart- ment. -
Page 33: Removing The Deck Lifter Motor (M2D)
Chapter 3 F-3-11 6) Insert a hex wrench [3] into the hole of the lifter drive shaft [2] so that it serves to keep the spindle from turning. 7) Disconnect the power plug. 3.4.3.2 Removing the Deck Lifter Motor (M2D) 0023-7283 1) To prevent deformation of the roll support plate [1], place a stack of paper [3] (A: about 8 cm) on the floor for the placement of the deck [2]. -
Page 34: Lifter Cable (Front)
Chapter 3 pared. Be sure to use the stack of paper to prevent deformation of the roll support plate. F-3-20 F-3-17 Be sure to adjust the position of the front cover using the 4 screws fitted to it so that the gap A between the front cover [1] and the front 7) Disconnect the connector [1], and remove the 5 screws [2];... -
Page 35: Routing The Lifter Cable
Chapter 3 [12] [10] [8] [7] [4] [5] [11] F-3-23 When mounting the pulley cover, be sure to mach the claw [A] against F-3-25 the hole in the front side plate of the compartment. 3.4.5 Lifter Cable 3.4.5.1 Removing the Lifter Cable (deck rear) 0023-7293 1) Open the compartment. -
Page 36: Routing The Lifter Cable
Chapter 3 At this time, see to it that the lifter cable is taut just enough to lift the long screwdrivers used to keep the lifter in place. 5) Secure the 2 pulleys [5] in place to the lifer drive shaft using a set screw [9] (1 each). -
Page 37: Deck Pickup Roller
Chapter 3 F-3-33 3.5.2 Deck Pickup Roller 3.5.2.1 Removing the Deck Pickup Roller 0023-7308 1) Remove the left rear cover. 2) Remove the left upper cover. 3) Remove the rear cover. 4) Remove the front cover (upper). 5) Remove the upper cover. 6) Remove the deck pickup unit. -
Page 38: Deck Separation Roller
Chapter 3 3.6 Electrical System 3.6.1 Deck Driver PCB 3.6.1.1 Removing the Deck Driver PCB 0023-7345 1) Remove the left rear cover. 2) Remove the rear cover. 3) Disconnect the 8 connectors [1], and remove the 4 screws [2]; then, detach the deck driver PCB [3]. -
Page 39: Chapter 4 Maintenance
Chapter 4 Maintenance... - Page 41 Contents Contents 4.1 Maintenance and Inspection............................4-1 4.1.1 Periodically Replaced Parts ................................. 4-1 4.1.1.1 Periodically Replaced Parts.....................................4-1 4.1.2 Durables ....................................... 4-1 4.1.2.1 Durables ..........................................4-1 4.2 Adjustment ..................................4-2 4.2.1 Basic Adjustment ..................................4-2 4.2.1.1 Checking the Image Rear/Front Position for Pickup from the Side Paper Deck ....................4-2 4.2.1.2 Adjusting the Rear/Front Registration for the Side Paper Deck ........................4-2 4.2.1.3 Adjusting the Pressure of the Deck Separation Roller............................4-2 4.2.1.4 Adjusting the Position of the Spacer................................4-2...
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Page 43: Maintenance And Inspection
Chapter 4 4.1 Maintenance and Inspection 4.1.1 Periodically Replaced Parts 4.1.1.1 Periodically Replaced Parts 0023-7349 The Side Paper Deck-Z1 does not have parts that require periodical replacement. 4.1.2 Durables 4.1.2.1 Durables 0023-7350 T-4-1 as of July 2006 Ref. Parts name Parts No. -
Page 44: Adjustment
Chapter 4 of paper, relocate the pressure spring [2] of the deck separation roller [1]: - if pickup faults occur, move the spring in the direction of arrow A. 4.2 Adjustment - if double-feeding occurs, move the spring in the direction of arrow B. 4.2.1 Basic Adjustment 4.2.1.1 Checking the Image Rear/Front Position for Pickup from the Side Paper Deck... -
Page 45: Adjusting The Height Of The Side Spacer
Chapter 4 F-4-7 F-4-10 2. Adjust the position of the front cover by using 4 screws on it so that gap A between the front cover [1] and the front cover top [2] is 3 -/+1 mm. At this time, use the index [5] on the front side plate as a reference. 3. -
Page 46: Adjustment At Time Of Parts Replacement
Chapter 4 F-4-15 Adjusting the Paper Level Indicator 1) Move the drive belt [2] of the paper level indicator found in the front cover [1] in the direction of the arrow [4] lightly by hand (i.e., so that the area of white increases). -
Page 47: Stringing The Lifter Cable
Chapter 4 F-4-18 4.2.2.2 Stringing the Lifter Cable 0023-7360 1) Check to make sure that the lifter drive shaft [1] and the lifter [2] are fixed in place using a hex wrench [3] and 2 long screwdrivers [4], respectively. 2) Fix the 4 cable fixing plates [5] in place to the lifter using 2 screws each. 3) Hook the lifer cable [6] on the 4 pulleys [7] above. - Page 48 Chapter 4 F-4-22 Be sure to mount the front cover [1] so that the gap between the front over [1] and the upper front cover [2] is 3 +/-1 mm. F-4-23 If you inadvertently moved the paper level indicator belt [2] behind the front cover [1] when removing the front cover, or moved the deck lifter, move the deck lifter to its lower limit, and then move the arrow (shown in the figure to the right) until it stops so that the area [3] of white increase;...
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Page 49: Outline Of Electrical Components
Chapter 4 4.3 Outline of Electrical Components 4.3.1 Sensor-Motor-Clutch -Solenoid-PCB-Others 0023-7365 T-4-2 Deck Ref. Name Parts number PART-CHK contoroller CL2D Deck pickup clutch FH7-5826 CL>11 SL1D Deck pickup roller release solenoid FK2-0126 SL>13 SL2D Deck open solenoid FK2-0127 SL>14 SW1D Deck open sensing switch WC4-5153 SW2D... - Page 50 Chapter 4 SL1D CL2D LED100D SL2D PS4D PS2D PS3D PS9D SW100D SW1D PS7D SW2D PS8D PS5D PS1D PS6D F-4-25...
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Page 51: Chapter 5 Service Mode
Chapter 5 Service Mode... - Page 53 Contents Contents 5.1 Outline....................................5-1 5.1.1 Alarm Code ....................................5-1...
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Page 55: Outline
Chapter 5 5.1 Outline 5.1.1 Alarm Code 0023-7367 The presence of the following will be indicated in service mode (COPIER>DISPLAY.ALARM2) in the form of an alarm code upon detection: T-5-1 Sensor No. Description Code PS6D pickup signal is not detected 40018 PS4D deck lifter UP signal is not detected... -
Page 57: Error Code
Chapter 6 Error Code... - Page 59 Contents Contents 6.1 Overview ..................................6-1 6.1.1 Error Code....................................6-1...
- Page 61 Chapter 6 6.1 Overview 6.1.1 Error Code 0023-7368 There is no error code that is unique to the paper deck. All codes used for the paper deck are in keeping with the error codes used for its host machine.
- Page 63 Appendix...
- Page 65 1 General Circuit Diagram General Circuit Diagram Paper Deck-Z1 General Circuit Diagram HEATER 230V : option DECK MAIN MOTOR Heater cable Heater relay cable Deck heater DECK DRIVER PCB DECK PAPER DECK PAPER SUPPLY SENSOR LEVEL SENSOR DECK SET DECK OPEN SENSOR SENSOR DECK LIFTER...
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