ABB ACS880-04 Hardware Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Control Unit
  5. ACS880-04 drive modules
  6. Hardware manual

ABB ACS880-04 Hardware Manual

Industrial drives, single drive module packages
Hide thumbs Also See for ACS880-04:
1
2
3
4
Table Of Contents
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
Table of Contents

Advertisement

Quick Links

Download this manual
—
ABB INDUSTRIAL DRIVES
ACS880-04 single drive module packages
Hardware manual

Advertisement

Table of Contents
loading

Related Manuals for ABB ACS880-04

Summary of Contents for ABB ACS880-04

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-04 single drive module packages Hardware manual...
  • Page 2 3AXD50000020967 ACS880-1604 DC/DC converter modules hardware manual 3AXD50000023642 ACS880 DC/DC converter control program firmware manual 3AXD50000024671 Module package hardware manuals ACS880-04 single drive module packages hardware manual 3AUA0000138495 ACS880-14 and -34 single drive module packages hardware 3AXD50000022021 manual Option manuals and guides...
  • Page 3 Hardware manual ACS880-04 single drive module packages Table of contents 5. Electrical installation 7. Start-up  2018 ABB Oy. All Rights Reserved. 3AUA0000138495 Rev G EFFECTIVE: 2018-09-17...

  • Page 5: Table Of Contents

    Simplified main circuit diagram of the drive system ......27 Single-line circuit diagrams of ACS880-04 single drive module packages ... 28 1×D8T + 2×R8i, 6-pulse .
  • Page 6 Inverter unit with R8i modules (Rittal TS 8 enclosure, 6- and 12-pulse) ..57 ACS880-04 single drive module package ....... . . 58 Incoming cubicle .
  • Page 7 ACS880-04 ........
  • Page 8 Cabinets with ABB air outlet kits ........
  • Page 9 1×D8T + 2×R8i, 6-pulse ..........185 ACS880-04 single drive module packages ....... . 185 RFI filters .
  • Page 10 2×D8T + 2×R8i, 6-pulse ..........216 ACS880-04 single drive module packages ....... 216 Control electronics for D8T modules .
  • Page 11 2×D8T + 3×R8i, 6-pulse ..........234 ACS880-04 single drive module packages ....... . 234 Control electronics for D8T modules .
  • Page 12 3×D8T + 3×R8i, 6-pulse ..........253 ACS880-04 single drive module packages ....... 253 Control electronics for D8T modules .
  • Page 13 2×D7T + 2×R8i, 12-pulse ..........268 ACS880-04 single drive module packages ....... . 268 Control electronics for D7T modules .
  • Page 14 2×D8T + 3×R8i, 12-pulse ..........293 ACS880-04 single drive module packages ....... 293 Control electronics for D8T modules .
  • Page 15 4×D8T + 4×R8i, 12-pulse ..........306 ACS880-04 single drive module packages ....... . 306 Control electronics for D8T modules .
  • Page 16 Fuses on BDFC board ..........317 Supply module DC fuses (internal) .
  • Page 17 Control unit connector data ..........347 Ground isolation diagram (BCU) .
  • Page 18 Product training............417 Providing feedback on ABB Drives manuals ....... . 417...

  • Page 19: Introduction To The Manual

    Target audience This manual is intended for people who install, start-up, use and service ACS880-04 single drive module packages. Read the manual before working on the modules. You are expected to know the fundamentals of electricity, wiring, electrical components and...

  • Page 20: Contents Of The Manual

    You can find instructions on equipment kits on the Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. For other manuals, see the inside of the front cover. If needed, contact your local ABB representative. Categorization by frame size and option code The instructions and technical data which concern only certain module or frame sizes are marked with the size identifier.

  • Page 21: Terms And Abbreviations

    FEA-03 Optional option module extension adapter FECA-01 Optional EtherCAT® adapter module FENA-11 Optional EtherNet/IP™, Modbus TCP® and PROFINET IO® adapter module FENA-21 Optional high-performance EtherNet/IP, Modbus TCP and PROFINET IO adapter module, 2-port (check availability with your local ABB representative)
  • Page 22 22 Introduction to the manual Term/Abbreviation Description FEPL-01 FEPL-01 Ethernet POWERLINK adapter module FIO-01 Optional digital I/O extension module FIO-11 Optional analog I/O extension module Flat-PLS Rittal Flat-PLS, a busbar system for standard, commercially available flat bars FLON-01 Optional L ®...
  • Page 23 Introduction to the manual 23 Term/Abbreviation Description Rectifier Converts alternating current and voltage to direct current and voltage. Single drive Drive for controlling one motor Safe torque off function Supply module Rectifier and related components enclosed inside a metal frame or enclosure. Intended for cabinet installation.
  • Page 24 24 Introduction to the manual...

  • Page 25: Operation Principle And Hardware Description

    Operation principle and hardware description 25 Operation principle and hardware description Contents of this chapter This chapter describes the operation and the hardware of the ACS880-04 single drive module packages. The information is valid for the ACS880-04 single drive module packages. Operation principle...

  • Page 26: 6- And 12-Pulse Supply Units

    26 Operation principle and hardware description 6- and 12-pulse supply units  The figure below illustrates the difference between 6-pulse and 12-pulse AC supply connections. The 6-pulse connection is standard. If the drive has an even number of supply modules, you can order it as a 12-pulse version (option +A004). The 12-pulse supply connection eliminates the fifth and seventh harmonics, which remarkably reduces the harmonic distortion of the line current and the conducted emissions.

  • Page 27: Simplified Main Circuit Diagram

    Operation principle and hardware description 27 Simplified main circuit diagram  The following figure shows the simplified main circuit diagram of the drive. to power to motor supply AC fuses Supply unit DC link with Inverter unit fuses Simplified main circuit diagram of the drive system The following figure shows a simplified diagram of a common DC bus drive system.

  • Page 28: Single-Line Circuit Diagrams Of Acs880-04 Single Drive Module Packages

    D7T/D8T and R8i. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the components can be ordered from ABB or if they need to be acquired separately by the customer. For components, see chapter Ordering information.

  • Page 29: 2×D8T + 3×R8I, 6-Pulse

    2×D8T + 3×R8i, 6-pulse  Cubicle No. Explanation Available through AC supply network Incoming cubicle (ICU) Main switch-disconnector ABB or third party ICU cubicle Main AC fuse ABB or third party ICU cubicle Main contactor ABB or third party Diode supply module cubicle...

  • Page 30: 3×D8T + 3×R8I, 6-Pulse

    Cubicle No. Explanation Available through AC supply network Incoming cubicle (ICU) Main circuit breaker ABB or third party Diode supply module cubicle Supply unit AC fuse ABB or third party (width 400 mm) Diode supply module cubicle Diode supply module...

  • Page 31: 2×D8T + 2×R8I, 12-Pulse

    Cubicle Explanation Available through AC supply. Winding Y AC supply. Winding Δ Incoming cubicle (ICU) Main switch-disconnector ABB or third party ICU cubicle Main AC fuse ABB or third party ICU cubicle Main contactor ABB or third party Diode supply module...

  • Page 32: 4×D8T + 3×R8I, 12-Pulse

    Explanation Available through AC supply. Winding Y AC supply. Winding Δ A1 Incoming cubicle (ICU) Main switch-disconnector ABB or third party A2 Incoming cubicle (ICU) Main AC fuse ABB or third party Main contactor ABB or third party B1 Diode supply module...

  • Page 33: Hardware Of The Supply And Inverter Modules

    Operation principle and hardware description 33 Hardware of the supply and inverter modules Frame D7T, D8T and R8i modules are used in single or parallel configurations. D8T and R8i modules run on wheels, and can easily be removed from the cubicle for cable installation or service.

  • Page 34: Supply Module (Frame D7T)

    34 Operation principle and hardware description Supply module (frame D7T)  Description DSU module, frame size D7T, front DSU module, frame size D7T, back DC output busbars Cover panel of the module’s DC fuses Terminal block [X53]. 24 V DC power for supply module control unit. AC input busbars Unpainted fastening hole.

  • Page 35: Supply Module (Frame D8T)

    Operation principle and hardware description 35 Supply module (frame D8T)  Description DSU module, frame size D8T, front DSU module, frame size D8T, back DC output busbars Cover panel of the module’s DC fuses Handle Terminal block [X53]. 24 V DC power for supply module control unit. Cooling fan (standard speed-controlled fan shown;...

  • Page 36: Inverter Module (Frame R8I)

    36 Operation principle and hardware description Inverter module (frame R8i)  Description INU module, frame size R8i, front INU module, frame size R8i, back DC input busbars Handle LEDs (see section LEDs and other status indicators on page 180) Fiber optic connectors (see section Module fiber optic connectors on page 137) Cooling fan (standard speed-controlled fan shown;...

  • Page 37: Connectors X50

    Operation principle and hardware description 37 Connectors X50…X53 The cabinet builder must arrange an auxiliary voltage of 230 V AC (or 115 V AC with option +G304) to connector X50 to power the electronics of the supply module. It is recommended for the cabinet builder to arrange an auxiliary voltage of 230 V AC (or 115 V AC with option +G304) to connector X50 to power the electronics of the inverter module.
  • Page 38 38 Operation principle and hardware description Connector X50 (D8T and R8i modules) Description Not in use. 115/230 V AC (50/60 Hz) input for optional heating element (option +C183) Not in use. 115/230 V AC 50 Hz input for internal power supply (BDPS) (115V AC 60 Hz with option +G304) 400 V AC (50/60 Hz) supply for optional DOL (direct-on-line) cooling fan (option +C188).

  • Page 39: Overview Of Power And Control Connections

    Operation principle and hardware description 39 Overview of power and control connections Input power connection of the supply module is located on the rear side of the module (AC input connection), and the output power connection is located on top of the module (DC output connection).

  • Page 40: Simplified Power And Control Connection Diagram

    Simplified power and control connection diagram  The following figure shows a simplified diagram of the power and control connections of ACS880-04. 1) 115/230 V AC for BDPS to produce 24 V DC 2) Supply for direct-on-line fans and heaters Note: I/O connections marked with dashed lines are optional.
  • Page 41 Operation principle and hardware description 41 Description Control unit (BCU-x2) of the inverter unit AC supply Module control Motor out USB connection I/O connections of the supply unit: • XRO1: Running • XRO2: Fault • XRO3: Main circuit breaker, cabinet fan control •...

  • Page 42: Overview Of The Control Connections On The Bcu Control Unit

    42 Operation principle and hardware description Overview of the control connections on the BCU control unit  BCU control unit is used with parallel-connected supply and inverter modules. The diagram shows the control connections and interfaces of the BCU control unit. Description Description Analog and digital I/O extension modules...

  • Page 43: Control Devices

    Operation principle and hardware description 43 Control devices Main disconnecting device  The unit must be equipped with a main switch-disconnector [Q1.1] or main circuit breaker [Q1]. With this switch, you can isolate the main circuit of the drive from the power line. WARNING! The switch does not isolate the input power terminals or the auxiliary circuit from the power line.

  • Page 44: Pc Connection

    44 Operation principle and hardware description To change between local and remote control mode, press the Loc/Rem key of the control panel. For the instructions on the use of the panel, see ACX-AP-x assistant control panels user's manual (3AUA0000085685 [English]). For the parameter settings, see appropriate firmware manual.

  • Page 45: Type Designation Labels

    Quote the complete type designation and serial number when contacting technical support on the subject of ACS880-04. Example labels are shown below. Supply module Inverter module...

  • Page 46: Type Designation Key

    The plus codes follow the basic code. Each plus code starts with an identifying letter (common for the whole product series), followed by descriptive digits. The plus codes are separated by plus signs. The following table lists the fields of basic code ACS880-04-1480A-3 as an example, and the plus codes of the modules. CODE...

  • Page 47: Moving And Unpacking The Modules

    Moving and unpacking the modules 47 Moving and unpacking the modules Contents of this chapter This chapter contains moving, lifting and unpacking instructions for the modules. Moving and lifting the transport package Move the transport package by a pallet truck or lift. Lift the transport package in horizontal position.

  • Page 48: Lifting The Modules

    48 Moving and unpacking the modules Lifting the modules Frame D7T: Lift the unpacked module by using a lifting device. Frames D8T and R8i: Lift the unpacked module only from its lifting holes. Moving the modules WARNING! If you ignore the following instructions, injury or death, or damage to the equipment can occur.

  • Page 49: Cabinet Construction

    Switching, disconnecting and protecting solution To arrange the switching, disconnection and protection of the ACS880-04, you can use the following solutions. The switching, disconnecting and protecting equipment can be placed outside the drive cabinet in the following way: 1.

  • Page 50: Cabinet Configuration Overview

    50 Cabinet construction Cabinet configuration overview ACS880-04 configurations in Rittal TS 8 enclosures, 6-pulse  The following figures shows all possible ACS880-04 (6-pulse) configurations that can be installed in the Rittal TS 8 enclosure. 1×D8T + 2×R8i 2×D8T + 2×R8i 2×D8T + 3×R8i...

  • Page 51: Acs880-04 Configurations In Generic Enclosures, 6-Pulse

    Cabinet construction 51 ACS880-04 configurations in generic enclosures, 6-pulse  The following figures shows all possible ACS880-04 (6-pulse) configurations that can be installed in generic enclosure. 1×D8T + 2×R8i 2×D8T + 2×R8i 2×D8T + 3×R8i 3×D8T + 3×R8i 3×D8T + 4×R8i (690 V only)

  • Page 52: Acs880-04 Configurations In Rittal Ts 8 Enclosures, 12-Pulse

    52 Cabinet construction ACS880-04 configurations in Rittal TS 8 enclosures, 12-pulse  The following figures shows all possible ACS880-04 (12-pulse) configurations that can be installed in the Rittal TS 8 enclosure. 2×D7T + 2×R8i, alt. 1 2×D7T + 2×R8i, alt. 2 2×D8T + 2×R8i, alt.1...

  • Page 53: Acs880-04 Configurations In Generic Enclosures, 12-Pulse

    Cabinet construction 53 ACS880-04 configurations in generic enclosures, 12-pulse  The following figures shows all possible ACS880-04 (12-pulse) configurations that can be installed in generic enclosure. 2×D7T + 2×R8i, alt. 1 2×D7T + 2×R8i, alt. 2 2×D8T + 2×R8i, alt. 1...

  • Page 54: Supply Unit With D8T Modules (Rittal Ts 8 Enclosure, 6-Pulse)

    54 Cabinet construction Supply unit with D8T modules (Rittal TS 8 enclosure, 6-pulse)  The following figures show the layout of D8T module cubicles. The customer must place the control equipment in a separate cabinet. 1×D8T 2×D8T Description Cubicle including: 1.

  • Page 55: Supply Unit With D7T Modules (Rittal Ts 8 Enclosure, 12-Pulse)

    Cabinet construction 55 Supply unit with D7T modules (Rittal TS 8 enclosure, 12-pulse)  The following figures show the layout of D7T module cubicle. The customer must place the control equipment in a separate cabinet. 2×D7T Description Cubicle including: 1. AC input 2.

  • Page 56: Supply Unit With D8T Modules (Rittal Ts 8 Enclosure, 12-Pulse)

    56 Cabinet construction Supply unit with D8T modules (Rittal TS 8 enclosure, 12-pulse)  The following figures show the layout of D8T module cubicles. The customer must place the control equipment in a separate cabinet. 2×D8T 4×D8T Description Cubicle including: 1.

  • Page 57: Inverter Unit With R8I Modules (Rittal Ts 8 Enclosure, 6- And 12-Pulse)

    Cabinet construction 57 Inverter unit with R8i modules (Rittal TS 8 enclosure, 6- and 12-  pulse) The following figures show the layout of R8i module cubicles. The customer must place the control equipment in a separate cabinet. 1×R8i 2×R8i Description Cubicle including: 1.

  • Page 58: Acs880-04 Single Drive Module Package

    58 Cabinet construction ACS880-04 single drive module package  The following figure shows an example of an ACS880-04 single drive module package (1×D8T + 2×R8i, 6-pulse). Description Incoming cubicle (if present) Diode supply module cubicle Inverter module cubicle Fuses Diode supply module...

  • Page 59: Incoming Cubicle

    Cabinet construction 59 Incoming cubicle  Example of the AC fuse cooling The AC fuses must be cooled by forced cooling. If the fuses are not located in the same cubicle with the supply module, the module cooling fan does not supply the cooling air for the fuses but you must use a separate cooling fan.
  • Page 60 60 Cabinet construction Description Thermal switch Cooling fan Example of the AC fuse cooling and temperature monitoring Example connection for the temperature monitoring The references in this figure refer to the Example circuit diagrams, page 397. Note: The connection of temperature monitoring requires proper insulation between busbars and thermal switch.

  • Page 61: Rfi Filter

    Cabinet construction 61 RFI filter  The following figure shows an example of installing RFI filter to the cabinet. For more information about EMC requirements, see Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]).

  • Page 62: Installation Examples

    This section includes installation examples of the ACS880-04 single drive module packages in the Rittal TS 8 and generic enclosures.

  • Page 63: Kits For 1×D8T

    Cabinet construction 63 Kits for 1×D8T...

  • Page 64: Stage 1: Installation Of Common Parts

    64 Cabinet construction Stage 1: Installation of common parts...

  • Page 65: Stage 2: Module Installation

    Cabinet construction 65 Stage 2: Module installation...

  • Page 66: Stage 3: Quick Connector Installation

    66 Cabinet construction Stage 3: Quick connector installation...

  • Page 67: Stage 4: Dc Busbars

    Cabinet construction 67 Stage 4: DC busbars...

  • Page 68: Stage 5: Ac Busbars To Quick Connector

    68 Cabinet construction Stage 5: AC busbars to quick connector...

  • Page 69: Stage 6: Ac Busbar Installation

    Cabinet construction 69 Stage 6: AC busbar installation...

  • Page 70: Stage 7: Module Installation

    70 Cabinet construction Stage 7: Module installation...

  • Page 71: Stage 8: Shroud Installation

    Cabinet construction 71 Stage 8: Shroud installation...

  • Page 72: 1×D8T Module In Generic Enclosure (6-Pulse)

    72 Cabinet construction 1×D8T module in generic enclosure (6-pulse) ...

  • Page 73: 2×D8T Modules In Rittal Ts 8 Enclosure (6-Pulse)

    Cabinet construction 73 2×D8T modules in Rittal TS 8 enclosure (6-pulse)  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114534 • PE busbar [PE] • 3AUA0000114474 • Divider panel • 3AUA0000115695 •...

  • Page 74: Kits For 2×D8T

    74 Cabinet construction Kits for 2×D8T...

  • Page 75: Stage 1: Installation Of Common Parts

    Cabinet construction 75 Stage 1: Installation of common parts...

  • Page 76: Stage 2: Module Installation

    76 Cabinet construction Stage 2: Module installation...

  • Page 77: Stage 3: Quick Connector Installation

    Cabinet construction 77 Stage 3: Quick connector installation...

  • Page 78: Stage 4: Dc Busbars

    78 Cabinet construction Stage 4: DC busbars...

  • Page 79: Stage 5: Ac Busbars To Quick Connector

    Cabinet construction 79 Stage 5: AC busbars to quick connector...

  • Page 80: Stage 6: Ac Fuse Busbars Installation

    80 Cabinet construction Stage 6: AC fuse busbars installation...

  • Page 81: Stage 7: Module Installation

    Cabinet construction 81 Stage 7: Module installation...

  • Page 82: Stage 8: Shroud Installation

    82 Cabinet construction Stage 8: Shroud installation...

  • Page 83: 2×D8T Modules In Generic Enclosure (6- And 12-Pulse)

    Cabinet construction 83 2×D8T modules in generic enclosure (6- and 12-pulse) ...

  • Page 84: 3×D8T Modules In Generic Enclosure (6-Pulse)

    84 Cabinet construction 3×D8T modules in generic enclosure (6-pulse) ...

  • Page 85: 1×R8I Module In Rittal Ts 8 Enclosure (6- And 12-Pulse)

    Cabinet construction 85 1×R8i module in Rittal TS 8 enclosure (6- and 12-pulse)  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114535 • PE busbar [PE] • 3AUA0000114475 • Divider panel •...

  • Page 86: Kits For 1×R8I

    86 Cabinet construction Kits for 1×R8i...

  • Page 87: Stage 1: Installation Of Common Parts

    Cabinet construction 87 Stage 1: Installation of common parts...

  • Page 88: Stage 2: Dc Busbars And Dc Connection

    88 Cabinet construction Stage 2: DC busbars and DC connection...

  • Page 89: Stage 3: Module Installation And Lead-Through For Bottom Plate Installation

    Cabinet construction 89 Stage 3: Module installation and lead-through for bottom plate installation...

  • Page 90: Stage 4A: Ac Busbars And Quick Connector Installation

    90 Cabinet construction Stage 4A: AC busbars and quick connector installation...

  • Page 91: Stage 4B: Common Ac Output Busbars And Ac Busbars Installation

    Cabinet construction 91 Stage 4B: Common AC output busbars and AC busbars installation...

  • Page 92: Stage 5: Common Mode Busbars And Dc Connection Flanges Installation

    92 Cabinet construction Stage 5: Common mode busbars and DC connection flanges installation...

  • Page 93: Stage 6: Shroud Installation Parts

    Cabinet construction 93 Stage 6: Shroud installation parts...

  • Page 94: Stage 7: Module Installation

    94 Cabinet construction Stage 7: Module installation...

  • Page 95: 2×R8I Modules In Rittal Ts 8 Enclosure (6- And 12-Pulse)

    Cabinet construction 95 2×R8i modules in Rittal TS 8 enclosure (6- and 12-pulse)  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114535 • PE busbar [PE] • 3AUA0000114475 • Divider panel •...

  • Page 96: Kits For 2×R8I

    96 Cabinet construction Kits for 2×R8i...

  • Page 97: Stage 1: Installation Of Common Parts

    Cabinet construction 97 Stage 1: Installation of common parts...

  • Page 98: Stage 2: Dc Busbars And Dc Connection

    98 Cabinet construction Stage 2: DC busbars and DC connection...

  • Page 99: Stage 3: Module Installation Parts And Lead-Through For Bottom Plate

    Cabinet construction 99 Stage 3: Module installation parts and lead-through for bottom plate...

  • Page 100: Stage 4A: Ac Output Busbars And Quick Connector Installation

    100 Cabinet construction Stage 4A: AC output busbars and quick connector installation...

  • Page 101: Stage 4B: Ac Output Interconnection Busbars And Quick Connectors

    Cabinet construction 101 Stage 4B: AC output interconnection busbars and quick connectors...

  • Page 102: Installation

    102 Cabinet construction Stage 4C: Quick connectors for module and common AC output busbars installation...

  • Page 103: Stage 5: Common Mode Busbars And Dc Connection Flanges Installation

    Cabinet construction 103 Stage 5: Common mode busbars and DC connection flanges installation...

  • Page 104: Stage 6: Shroud Installation Parts

    104 Cabinet construction Stage 6: Shroud installation parts...

  • Page 105: Stage 7: Module Installation

    Cabinet construction 105 Stage 7: Module installation...

  • Page 106: 2×R8I Modules In Generic Enclosure (6- And 12-Pulse)

    106 Cabinet construction 2×R8i modules in generic enclosure (6- and 12-pulse) ...

  • Page 107: 3×R8I Modules In Generic Enclosure (6- And 12-Pulse)

    Cabinet construction 107 3×R8i modules in generic enclosure (6- and 12-pulse) ...

  • Page 108: 2×D7T Modules In Rittal Ts 8 Enclosure (12-Pulse)

    108 Cabinet construction 2×D7T modules in Rittal TS 8 enclosure (12-pulse)  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114534 • PE busbar [PE] • 3AUA0000114475 • Divider panel • 3AUA0000115695 •...

  • Page 109: Kits For 2×D7T

    Cabinet construction 109 Kits for 2×D7T...

  • Page 110: Stage 1: Installation Of Common Parts

    110 Cabinet construction Stage 1: Installation of common parts...

  • Page 111: Stage 2: Module Installation Parts

    Cabinet construction 111 Stage 2: Module installation parts...

  • Page 112: Stage 3: Module Installation

    112 Cabinet construction Stage 3: Module installation...

  • Page 113: Stage 4: Ac Busbars To The Module

    Cabinet construction 113 Stage 4: AC busbars to the module...

  • Page 114: Stage 5: Dc Busbars

    114 Cabinet construction Stage 5: DC busbars...

  • Page 115: Stage 6: Shroud Installation

    Cabinet construction 115 Stage 6: Shroud installation...

  • Page 116: 2×D8T Modules In Rittal Ts 8 Enclosure (12-Pulse)

    116 Cabinet construction 2×D8T modules in Rittal TS 8 enclosure (12-pulse)  Installation stage Instruction code Kit code Kit ordering code Installation of common parts: • Baying parts • 3AUA0000114534 • PE busbar [PE] • 3AUA0000114474 • Divider panel • 3AUA0000115695 •...

  • Page 117: Kits For 2×D8T, 12-Pulse

    Cabinet construction 117 Kits for 2×D8T, 12-pulse...

  • Page 118: Stage 1: Installation Of Common Parts

    118 Cabinet construction Stage 1: Installation of common parts...

  • Page 119: Stage 2: Module Installation Parts

    Cabinet construction 119 Stage 2: Module installation parts...

  • Page 120: Stage 3: Quick Connectors

    120 Cabinet construction Stage 3: Quick connectors...

  • Page 121: Stage 4: Dc Busbar Installation

    Cabinet construction 121 Stage 4: DC busbar installation...

  • Page 122: Stage 5: Ac Busbars To Quick Connector

    122 Cabinet construction Stage 5: AC busbars to quick connector...

  • Page 123: Stage 6: Ac Busbars To Main Ac Installation

    Cabinet construction 123 Stage 6: AC busbars to main AC installation...

  • Page 124: Stage 7: Module Installation, Dc Connection Flanges

    124 Cabinet construction Stage 7: Module installation, DC connection flanges...

  • Page 125: Stage 8: Shroud Installation

    Cabinet construction 125 Stage 8: Shroud installation...

  • Page 126: 4×D8T Modules In Rittal Ts 8 Enclosure (12-Pulse)

    126 Cabinet construction 4×D8T modules in Rittal TS 8 enclosure (12-pulse)  4×D8T cubicles (12-pulse) consist of two 2×D8T cubicles (6-pulse). See section 2×D8T modules in Rittal TS 8 enclosure (6-pulse) on page 73. 4×D8T modules in generic enclosure (12-pulse) ...

  • Page 127: Electrical Installation

    ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 128: Electrical Safety Precautions

    128 Electrical installation Electrical safety precautions This information is for all personnel who do work on ACS880-04. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do installation or maintenance work.

  • Page 129: Checking The Insulation Of The Assembly

    ACS880-04  Do not make any voltage tolerance or insulation resistance tests on ACS880-04. Every supply and inverter module has been insulation tested between the main circuit and the chassis at the factory. Also, there may be voltage-limiting circuits inside the modules which cut down the testing voltage automatically.

  • Page 130: Connecting The Power Cables

    130 Electrical installation Connecting the power cables Connection diagram (6-pulse)  Connection diagram for the power cables is shown below. Configuration 2×D8T + 3×R8i is used as an example. Incoming cubicle DSU module cubicle Inverter module cubicles Notes: Fuses or other protection means. Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.

  • Page 131: Connection Diagram (12-Pulse)

    Electrical installation 131 Connection diagram (12-pulse)  Connection diagram for the power cables is shown below. Configuration 4×D8T + 3×R8i is used as an example. Incoming DSU module cubicles Incoming Inverter module cubicles cubicle cubicle Notes: Fuses or other protection means. Use a separate PE conductor in addition if the conductivity of the shield does not meet the requirement for the PE conductor.

  • Page 132: Connection Procedure Of The Supply Cables

    132 Electrical installation Connection procedure of the supply cables  WARNING! Repeat the steps described in section Electrical safety precautions on page 128. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, physical injury or death, or damage to the equipment can occur.
  • Page 133 Electrical installation 133 Note that figure 1 is an example of a cable lead-through that has to be acquired by the customer. Example illustration below is of frame D8T module. The procedure is similar with frame D7T module. Frame support bracket Module grounding point...

  • Page 134: Connection Procedure Of The Motor Cables

    134 Electrical installation Connection procedure of the motor cables  WARNING! Repeat the steps described in section Electrical safety precautions on page 128. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, physical injury or death, or damage to the equipment can occur.

  • Page 135: Grounding The Motor Cable Shield At The Motor End

    Electrical installation 135 5. Crimp suitable cable lugs to the conductors as well as the twisted shield. Connect the phase conductors to the output busbars. Connect the cable shield to a PE busbar. 6. Secure the cables inside and outside the cabinet mechanically. 7.

  • Page 136: Connecting The Control Cables

    136 Electrical installation Connecting the control cables Default I/O connection diagram  See chapter Control units of the drive. Connection procedure  Note: The instructions below are based on an example cabinet construction. They are not applicable to all possible solutions but only clarify the principles. See the circuit diagrams delivered with the supply unit.

  • Page 137: Module Fiber Optic Connectors

    Electrical installation 137 7. Twist the cable shields into bundles and connect them to the ground terminal nearest to the terminal block. Keep the unshielded portion of the cables as short as possible. 8. Connect the conductors to appropriate terminals (see the circuit diagrams delivered with the unit).
  • Page 138 138 Electrical installation The following figures show example fiber optic connections related to fan control. The same DOL fan control principle applies also for R8i modules. Direct-on-line cooling fan (option +C188) in 2×D7T diode supply modules 230 V AC BINT-12 BINT-12 Contactor Contactor...

  • Page 139: Connecting A Pc

    Electrical installation 139 Note: Connection between BINT board and BDFC board in the module is ready-made at the factory. Connecting a PC Connection procedure  A PC (with eg, the Drive composer PC tool) can be connected to the supply / inverter unit as follows: 1.
  • Page 140 140 Electrical installation Stop Loc/Rem Start USB connected Start Stop Loc/Rem For more information, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

  • Page 141: Installing Optional Modules

    Electrical installation 141 Installing optional modules Installation of I/O extension and fieldbus adapter modules  Note: For the optional modules supported by the control program, see the appropriate firmware manual. Note: Pay attention to the free space required by the cabling or terminals coming to the optional modules.
  • Page 142 142 Electrical installation...

  • Page 143: Installation Beside The Control Unit

    Electrical installation 143 Installation beside the control unit To reserve the slots of the control unit for other modules, you can install the FSO-xx separate from the control unit using mounting kit 3AXD50000025495. The kit contains the parts for mounting the FSO-xx onto a DIN rail nearby the BCU control unit. The kit also contains longer cables for connecting the FSO-xx to the control unit.
  • Page 144 144 Electrical installation...

  • Page 145: Installation Checklist

    Installation checklist 145 Installation checklist Contents of this chapter This chapter contains a list for checking the installation of the ACS880-04 single drive module packages. Checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.
  • Page 146 DC link of the drive have been reformed. See Capacitor reforming instructions (3BFE64059629 [English] (available in the Internet or from your local ABB representative). All protective ground conductors have been connected to the appropriate terminals and the terminals have been tightened (pull the conductors to check).

  • Page 147: Start-Up

    Start-up 147 Start-up Contents of this chapter This chapter instructs how to start-up the unit. Note: These instructions do not cover all possible cabinet constructions. Always refer to the delivery-specific circuit diagrams when proceeding with the start-up. WARNING! Only qualified electricians are allowed to do the work described in this chapter.

  • Page 148: Start-Up Procedure

    148 Start-up Start-up procedure Tasks Safety WARNING! Obey the safety instructions during the start-up procedure. See Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Only qualified electricians are allowed to start-up the drive. Checks/Settings with no voltage connected WARNING! Ensure that the disconnector of the supply transformer is locked to the off (0) position, that means no voltage is, or can not, be connected to drive inadvertently.

  • Page 149: Setting Up The Parameters, And Performing The First Start

    Start-up 149 Tasks Setting up the parameters, and performing the first start Supply modules: • Set the correct voltage range, supply unit parameter 195.01 Supply voltage. • Supply modules with option +C188 (direct-on-line cooling fan): Set bit 13 of 195.20 HW options word 1.

  • Page 150: Switching The Unit Off

    150 Start-up Tasks Powering up the main circuit of the drive Switch the grounding switch [Q9] off. Drives with a main switch-disconnector [Q1.1]: Close the main switch-disconnector. Drives with a main circuit breaker ([Q1]: Crank in the main circuit breaker. WARNING! Never use the Start button of the main circuit breaker [Q1] for closing.

  • Page 151: Maintenance

    Contents of this chapter This chapter instructs how to maintain the ACS880-04 single drive module packages and how to interpret their fault indications. The information is valid for ACS880-04 single drive module packages and example cabinet installations of the modules.

  • Page 152: Maintenance Intervals

    Maintenance intervals The table below shows the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (www.abb.com/drivesservices). For more information, consult your local ABB Service representative (www.abb.com/searchchannels). Maintenance task/object Years from start-up 10 11 12 …...

  • Page 153: Maintenance Timers And Counters

    Maintenance 153 Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 154: Cleaning The Door Air Inlets (Ip22 And Ip42)

    154 Maintenance Cleaning the door air inlets (IP22 and IP42)  WARNING! Use a vacuum cleaner with an antistatic hose and nozzle, and wear a grounding wristband. Otherwise an electrostatic charge might build up and damage the circuit boards. Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle, proceed as follows: 1.

  • Page 155: Cleaning The Door Air Inlets (Ip54)

    Maintenance 155 Cleaning the door air inlets (IP54)  Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle, proceed as follows: 1. Recommendation: De-energize the fans by switching off the unit. Obey the instructions in section Electrical safety precautions on page 128.

  • Page 156: Power Connections And Quick Connectors

    156 Maintenance Power connections and quick connectors Tightening  WARNING! Only qualified electricians are allowed to do the work described below. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 157: Fans

    See the firmware manuals for the actual signal which indicates the running time of the cooling fan. For resetting the running time signal after a fan replacement, contact ABB. Replacement fans are available from ABB. Do not use other than ABB specified spare parts.

  • Page 158: Replacing The Cooling Fan Of The Supply Module (Frame D8T)

    158 Maintenance Replacing the cooling fan of the supply module (frame D8T)  The cooling fan of the D8T module is replaced in the similar manner as the cooling fan of the R8i module. See section Replacing the cooling fan of the inverter module (frame R8i) on page 159.

  • Page 159: Replacing The Cooling Fan Of The Inverter Module (Frame R8I)

    Maintenance 159 Replacing the cooling fan of the inverter module (frame R8i)  If the module is equipped with a direct-on-line cooling fan (option +C188), see page 160. WARNING! Only qualified electricians are allowed to do the work described below. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive.

  • Page 160: Replacing The Direct-On-Line Cooling Fan Of The Module (Frame R8I, Option +C188)

    160 Maintenance Replacing the direct-on-line cooling fan of the module (frame R8i,  option +C188) If the module is equipped with a standard speed-controlled cooling fan, see page 159. WARNING! Only qualified electricians are allowed to do the work described below.
  • Page 161 Maintenance 161...

  • Page 162: Replacing The Internal Circuit Board Compartment Fan (Frames D8T And R8I)

    162 Maintenance Replacing the internal circuit board compartment fan (frames D8T  and R8i) The D8T and R8i modules are equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Only qualified electricians are allowed to do the work described below.
  • Page 163 Maintenance 163 6. Remove the four M3 (5.5 mm) nuts which hold the fan. 7. Remove the fan from the fan holder. 8. Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder. 9.
  • Page 164 164 Maintenance 10. Connect the fan cable. 11. Align and push the fan holder into the module. 12. Install and tighten the two M4×12 (T20) screws.

  • Page 165: Replacing The Ip54 Cooling Fan

    3. Pull the fan unit out. 4. Install a new fan in reverse order. Replacing the cabinet cooling fans  Cabinets with ABB air outlet kits WARNING! Repeat the steps described in section Electrical safety precautions on page 128. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).

  • Page 166: Cabinets With Other Fan Types

    166 Maintenance Cabinets with other fan types WARNING! Repeat the steps described in section Electrical safety precautions on page 128. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 167: Supply And Inverter Modules

    Maintenance 167 Supply and inverter modules Cleaning the module  The module heatsink fins pick up dust from the cooling air. Modules run into overtemperature warnings and faults if the heatsink is not clean. In a “normal” environment (neither especially dusty nor clean), the heatsink should be checked annually, in a dusty environment more often.
  • Page 168 168 Maintenance 1. Stop the drive and disconnect it from the AC power line. Obey the instructions in section Electrical safety precautions on page 128. Turn the main switch-disconnector [Q1.1] handle to the open position or secure the main circuit breaker [Q1] to the disconnected position (racked out) if the cabinet is equipped with corresponding equipment.
  • Page 169 Maintenance 169 3×M6...
  • Page 170 170 Maintenance...

  • Page 171: Replacing The Supply Module (Frame D8T)

    Maintenance 171 Replacing the supply module (frame D8T)  WARNING! Only qualified electricians are allowed to do the work described below. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.
  • Page 172 172 Maintenance 1. Stop the drive and disconnect it from the AC power line. Obey the instructions in section Electrical safety precautions on page 128. Turn the main switch-disconnector [Q1.1] handle to the open position or secure the main circuit breaker [Q1] to the disconnected position (racked out) if the cabinet is equipped with corresponding equipment.
  • Page 173 Maintenance 173...
  • Page 174 174 Maintenance...

  • Page 175: Replacing The Inverter Module (Frame R8I)

    Maintenance 175 Replacing the inverter module (frame R8i)  WARNING! Only qualified electricians are allowed to do the work described below. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) before you service the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.
  • Page 176 176 Maintenance 1. Stop the drive and disconnect it from the AC power line. Obey the instructions in section Electrical safety precautions on page 128. Turn the main switch-disconnector [Q1.1] handle to the open position or secure the main circuit breaker [Q1] to the disconnected position (racked out) if the cabinet is equipped with corresponding equipment.
  • Page 177 Maintenance 177...

  • Page 178: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input fuse failure, or a fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not use other than ABB-specified spare parts. Contact an ABB service representative for spare parts and repair services.

  • Page 179: Control Units

    Maintenance 179 Control units BCU control unit types  There are three variants of the BCU control unit used in ACS880 drives: BCU-02, BCU-12 and BCU-22. These have a different number of converter module connections (2, 7 and 12 respectively) but are otherwise identical. The three BCU types are interchangeable as long as the number of connections is sufficient.

  • Page 180: Leds And Other Status Indicators

    180 Maintenance LEDs and other status indicators Warnings and faults reported by the control program are displayed on the control panel on the cabinet door, or in the Drive composer PC tool. For further information, see the appropriate firmware manual. The ACS-AP-x control panel has a status LED.

  • Page 181: Reduced Run

    Maintenance 181 Reduced run A reduced run function is available for supply and inverter units consisting of parallel- connected modules. The function makes it possible to continue operation with limited current even if one (or more) module is out of service, for example, because of maintenance work.

  • Page 182: Resuming Normal Operation

    182 Maintenance Resuming normal operation  WARNING! Repeat the steps described in section Electrical safety precautions on page 128. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 183: Ordering Information

    Ordering information 183 Ordering information Contents of this chapter This chapter lists the types and ordering codes of ACS880-04 single drive module package components. The data is valid for ACS880-04 single drive module packages and related accessories. You can find the kit-specific assembly drawings, step-by-step instructions and detailed kit information on the Internet.

  • Page 184: Kit Code

    184 Ordering information Kit code The format of the kit code is A-w-s-xxx, for example, A-4-8-353 where: • A = air-cooled • w = cabinet width • 4 = 400 mm • 6 = 600 mm • 8 = 800 mm •...

  • Page 185: 1×D8T + 2×R8I, 6-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 186: Control Electronics For D8T Modules

    Control unit You must equip each supply and inverter unit with one control unit (and memory unit). Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 …...

  • Page 187: Control Circuit Plug Connectors

    Ordering information 187 Control circuit plug connectors The control circuit plug connector X50 is not included in the module kit and you must order it separately. Note: Plug connectors for X51, X52 and X53 are included in the module kit. Connector Data Ordering code...

  • Page 188: Mechanical Installation Accessories And Tools (1×D8T, Rittal Ts 8 Enclosure)

    188 Ordering information Mechanical installation accessories and tools (1×D8T, Rittal TS 8  enclosure) In Rittal installations, 1×D8T supply consists of one 1×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 189: Ramp

    Ordering information 189 Ramp The ramp is used for installing and replacing the D8T module in the Rittal TS 8 enclosure. Note: Do not use the ramp with plinth heights over 100 mm. The ramp is designed for a plinth height of 100 mm (the standard plinth height of Rittal TS 8 cabinets). See the dimension drawing, see section Ramp on page 390.

  • Page 190: Ac Busbars

    190 Ordering information AC busbars In D8T, AC busbars provide connection from the module input to the common AC Flat- PLS. Frame Enclosure Ordering code Kit code Illustration size 1×D8T 400 mm 3AUA0000115904 A-4-8-102 Instruction code: 3AUA0000115889 AC busbars and quick connectors The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.

  • Page 191: Dc-Side Components (1×D8T, Rittal Ts 8 Enclosure)

    Ordering information 191 DC-side components (1×D8T, Rittal TS 8 enclosure)  Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 192: Dc Connection Flanges

    192 Ordering information DC connection flanges Each diode supply module requires DC connection flanges. Frame Enclosure Ordering code Kit code Illustration size 1×D8T 400 mm 3AXD50000002639 A-468-8-230...

  • Page 193: Cabinet Ventilation Kits (400 Mm)

    Ordering information 193 Cabinet ventilation kits (400 mm)  Air inlet kits Enclosure / Ordering code Kit code Illustration Degree of protection 400 mm / IP20 3AUA0000117002 A-4-X-021 Instruction code 3AUA0000116879 400 mm / IP42 3AUA0000117007 A-4-X-024 Instruction code 3AUA0000116873 400 mm / IP54 3AXD50000009184 A-4-X-027 Instruction code 3AXD50000010482...

  • Page 194: Air Outlet Kits

    194 Ordering information Air outlet kits Enclosure / Degree Ordering code Kit code Illustration of protection 400 mm / IP20 cubicle with natural 3AUA0000125203 A-4-X-042 convection cooling See the instruction code 3AXD50000001983 for the cutting instructions of the cabinet roof plate. 400 mm / IP42 cubicle with natural 3AUA0000114968 A-4-X-040...

  • Page 195: Cooling Fans

    Ordering information 195 Enclosure / Degree Ordering code Kit code Illustration of protection 400 mm / IP54, UL/CSA cubicle with 3AXD50000010362 A-4-X-067 forced cooling Instruction code: 3AXD50000010284 Note: Fan to be ordered separately. Cooling fans Component Enclosure / Degree of Ordering code protection Name...

  • Page 196: Mechanical Installation Accessories And Tools (1×D8T, Generic Enclosure)

    196 Ordering information Mechanical installation accessories and tools (1×D8T, generic  enclosure) In generic installations, 1×D8T supply consists of one 1×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 197: Dc-Side Components (1×D8T, Generic Enclosure)

    Ordering information 197 DC-side components (1×D8T, generic enclosure)  DC busbars DC busbars provide connection from the module DC output to the common DC bus. Frame Enclosure Ordering code Kit code Illustration size 1×D8T 400 mm 3AXD50000004850 A-4-8-209 DC connection flanges Each diode supply module requires DC connection flanges.

  • Page 198: Main Switch-Disconnectors

    You must equip the electric supply of a machinery with a main disconnecting device (IEC/EN60204-1). This section lists suitable main switch-disconnectors. Note: For the high power units, you can use withdrawable main circuit breaker instead of the main contactor and main switch-disconnector. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...

  • Page 199: Main Ac Fuses

    The AC fuses protect the input cables, main contactor and the supply module against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch-disconnector and a main contactor, too. For the dimension drawings, see...

  • Page 200: Varistor Kit (Ul/Csa)

    200 Ordering information ACS880-04-… Main contactor (UL, CSA) Ordering code Type Data = 400 V (Range 380 … 415 V) 1140A-3 AF1250-30-22-70 1250 A (I ), 1000 V (U 68687284 = 500 V (Range 380 … 500 V) 1070A-5 AF1250-30-22-70...

  • Page 201: Control Panel (2×R8I)

    Ordering information 201 Control panel (2×R8i)  The control panel is not included with the supply / inverter modules but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.

  • Page 202: Control Electronics For R8I Modules

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 203: Control Circuit Plug Connectors

    Ordering information 203 Control circuit plug connectors The control circuit plug connector X50 is not included in the module kit and you must order it separately. Note: Plug connectors for X51, X52 and X53 are included in the module kit. Connector Data Ordering code...

  • Page 204: Mechanical Installation Accessories And Tools (2×R8I, Rittal Ts 8 Enclosure)

    204 Ordering information Mechanical installation accessories and tools (2×R8i, Rittal TS 8  enclosure) In Rittal installations, 2×R8i inverter consists of one 2×R8i inverter module cubicle. Module installation parts and lead-through for bottom plate Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 205: Shrouds

    Ordering information 205 Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Frame Enclosure Ordering code Kit code Illustration size 2×R8i 600 mm 3AXD50000002439 A-6-8-354 Instruction code: 3AXD50000001901 Ramp The ramp is used for installing and replacing the R8i module in the Rittal TS 8 enclosure. Note: Do not use the ramp with plinth heights over 100 mm.

  • Page 206: Dc-Side Components (2×R8I, Rittal Ts 8 Enclosure)

    206 Ordering information DC-side components (2×R8i, Rittal TS 8 enclosure)  Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 207: Common Mode Busbars And Dc Connection Flanges

    Ordering information 207 Common mode busbars and DC connection flanges Each inverter module requires common mode busbars and DC connection flanges. Frame Enclosure Ordering code Kit code Illustration size 600 mm 3AXD50000028403 A-468-8-246 Instruction code: 3AXD50000028384 600 mm 3AXD50000028401 A-468-8-235 Instruction code: 3AXD50000028418...

  • Page 208: Ac-Side Components (2×R8I, Rittal Ts 8 Enclosure)

    208 Ordering information AC-side components (2×R8i, Rittal TS 8 enclosure)  AC output busbars These kits include mounting parts for quick connectors and output busbars. Motor cables are connected to output busbars. Kit A-6-8-134 contains busbars for connecting two inverter modules together, so that no identical motor cable is needed for every module. Frame Enclosure Ordering code...

  • Page 209: Cabinet Ventilation Kits (600 Mm)

    Ordering information 209 Cabinet ventilation kits (600 mm)  Air inlet kits Mounting screws are included. Enclosure / Degree Ordering code Kit code Illustration of protection 600 mm / IP20 3AUA0000117003 A-6-X-022 Instruction code: 3AUA0000116880 600 mm / IP42 3AUA0000117008 A-6-X-025 Instruction code: 3AUA0000116874 600 mm / IP54...

  • Page 210: Air Outlet Kits

    210 Ordering information Air outlet kits Enclosure / Degree Ordering code Kit code Illustration of protection 600 mm / IP20 cubicle with natural 3AUA0000125204 A-6-X-043 convection cooling Instruction code: 3AXD50000001981 600 mm / IP42 cubicle with natural 3AUA0000114789 A-6-X-041 convection cooling Instruction code: 3AUA0000115166 600 mm / IP54 cubicle with forced...

  • Page 211: Cooling Fans

    Ordering information 211 Enclosure / Degree Ordering code Kit code Illustration of protection 600 mm / IP54, UL/CSA cubicle with 3AXD50000010327 A-6-X-066 forced cooling Instruction code: 3AXD50000010004 Cooling fans Component Enclosure / Degree of Ordering code protection Name Data CRBB/4-400/188 3AXD50000006111 Capacitor MSB MKP 12/603/E1679...

  • Page 212: Mechanical Installation Accessories And Tools (2×R8I, Generic Enclosure)

    212 Ordering information Mechanical installation accessories and tools (2×R8i, generic  enclosure) In generic installations, 2×R8i inverter consists of one 2×R8i inverter module cubicle. Module installation parts and lead-through for bottom plate Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 213: Dc-Side Components (2×R8I, Generic Enclosure)

    Ordering information 213 DC-side components (2×R8i, generic enclosure)  DC busbars DC busbars provide connection from common DC bus to the module DC input. Frame Enclosure Ordering code Kit code Illustration size 2×R8i 600 mm 3AXD50000006444 A-6-8-257 Common mode busbars and DC connection flanges Each inverter module requires common mode busbars and DC connection flanges.

  • Page 214: Ac-Side Components (2×R8I, Generic Enclosure)

    214 Ordering information AC-side components (2×R8i, generic enclosure)  AC output busbars These kits include mounting parts for quick connectors and output busbars. Motor cables are connected to output busbars. Kit A-6-8-138 contains busbars for connecting two inverter modules together, so that no identical motor cable is needed for every module. Frame Enclosure Ordering code...

  • Page 215: Common Mode Filters

    Common mode filtering reduces bearing currents and is required for electromagnetic compatibility (EMC). The filtering is implemented by installing two toroidal cores onto the DC input busbars. DC busbar kit contains a holder for the filters. ACS880-04-… Common mode filter (IEC, Ordering code Illustration UL, CSA)

  • Page 216: 2×D8T + 2×R8I, 6-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 217: Control Electronics For D8T Modules

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 218: Mechanical Installation Accessories And Tools (2×D8T, Rittal Ts 8 Enclosure)

    218 Ordering information Mechanical installation accessories and tools (2×D8T, Rittal TS 8  enclosure) In Rittal installations, 2×D8T supply consists of one 2×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 219: Ramp

    Ordering information 219 Ramp The ramp is used for installing and replacing the D8T module in the Rittal TS 8 enclosure. Note: Do not use the ramp with plinth heights over 100 mm. The ramp is designed for a plinth height of 100 mm (the standard plinth height of Rittal TS 8 cabinets). For the dimension drawing, see section Ramp on page 390.

  • Page 220: Ac Busbars

    220 Ordering information AC busbars In D8T, AC busbars provide connection from the module input to the common AC Flat- PLS. Frame Enclosure Ordering code Kit code Illustration size 2×D8T 600 mm 3AXD50000002491 A-6-8-103 Instruction code: 3AXD50000001890 AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.

  • Page 221: Dc-Side Components (2×D8T, Rittal Ts 8 Enclosure)

    Ordering information 221 DC-side components (2×D8T, Rittal TS 8 enclosure)  Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 222: Dc Connection Flanges

    222 Ordering information DC connection flanges Each diode supply module requires DC connection flanges. Frame Enclosure Ordering code Kit code Illustration size 600 mm 3AXD50000002639 A-468-8-230 (Rittal and generic enclosures) Cabinet ventilation kits  See section Cabinet ventilation kits (600 mm) on page 209.

  • Page 223: Mechanical Installation Accessories And Tools (2×D8T, Generic Enclosure)

    Ordering information 223 Mechanical installation accessories and tools (2×D8T, generic  enclosure) In generic installations, 2×D8T supply consists of one 2×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 224: Dc-Side Components (2×D8T, Generic Enclosure)

    224 Ordering information DC-side components (2×D8T, generic enclosure)  DC busbars DC busbars provide connection from the module DC output to the common DC bus. Frame Enclosure Ordering code Kit code Illustration size 2×D8T 600 mm 3AXD50000006524 A-6-8-210 DC connection flanges Each diode supply module requires DC connection flanges.

  • Page 225: Main Switch-Disconnectors And Main Circuit Breakers

    Note: For some of the IEC high power units, you can use withdrawable main circuit breaker instead of the main switch-disconnector. In the table below, these high power units are marked with *. ACS880-04-… Main switch-disconnector (230 V, Ordering code...
  • Page 226 226 Ordering information ACS880-04-… Main circuit breaker (230 V, IEC) Ordering code Type Data = 400 V (Range 380 … 415 V) 1250A-3 E2.2S-A 1600 1600 A, 690 V, 3P, 3AXD50000048327 65 kA, UL E2.2-A_W_FP_2000HR- 3AXD50000048354 HR_UL 1480A-3 E2.2S-A 1600...
  • Page 227 Ordering information 227 ACS880-04-… Main circuit breaker / main switch-disconnector Ordering code (230 V, UL, CSA) Type Data = 400 V (Range 380 … 415 V) 1250A-3 E2.2S-A 1600 1600 A, 600 V, 3P, 65 kA, UL 3AXD50000048327 E2.2-A_W_FP_2000HR- 3-pole, rear hor. term.

  • Page 228: Main Circuit Breaker And Wagon Cover

    228 Ordering information The main switch-disconnector kit contains: • main switch-disconnector unit • handle with on/off indication • shaft • 1× normally-open auxiliary contact. For the contents of the main circuit breakers, see section Contents of the main circuit breakers on page 319.

  • Page 229: Main Ac Fuses

    The main AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch-disconnector and a main contactor, too. For the dimension drawings, see section Main AC fuses on page 385.

  • Page 230: Supply Unit Ac Fuses

    These fuses protect the supply module for short circuits. Supply unit AC fuses are used in such ACS880-04 configurations that there is a main circuit breaker, or a main switch- disconnector and a main contactor in case of two or more supply modules (6-pulse) or four or more supply modules (12-pulse).

  • Page 231: Main Contactors

    Ordering information 231 Main contactors  You can use the main contactors for the on-off control of the AC input power. The contactors can make and break the full load current. ACS880-04-… Main contactor (IEC) Ordering code Type Information = 400 V (Range 380 … 415 V)

  • Page 232: Control Panel (2×R8I)

    Auxiliary circuit current consumption on page 335. Control unit kit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 233: Common Mode Filters

     DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 400 V (Range 380 … 415 V)

  • Page 234: 2×D8T + 3×R8I, 6-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 235: Control Electronics For D8T Modules

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 500 V (Range 380 … 500 V)

  • Page 236: Main Switch-Disconnectors And Main Circuit Breakers

    Note: For some of the IEC high power units, you can use withdrawable main circuit breaker instead of the main switch-disconnector. In the table below, these high power units are marked with *. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...
  • Page 237 Ordering information 237 ACS880-04-… Main circuit breaker (230 V, UL, CSA) Ordering code Type Data = 500 V (Range 380 … 500 V) 1800A-5 E2.2S-A 2000 2000 A, 600 V, 3P, 65 kA, UL 3AXD50000048330 E2.2-A_W_FP_2000HR- 3-pole, rear hor. term.

  • Page 238: Main Circuit Breaker And Wagon Cover

    The AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch- disconnector and a main contactor, too. For the dimension drawings, see section...

  • Page 239: Supply Unit Ac Fuses

    These fuses protect the supply module for short circuits. Supply unit AC fuses are used in such ACS880-04 configurations that there is a main circuit breaker, or a main switch- disconnector and a main contactor in case of two or more supply modules (6-pulse) or four or more supply modules (12-pulse).

  • Page 240: Control Panel (3×R8I)

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 500 V (Range 380 … 500 V)

  • Page 241: Mechanical Installation Accessories And Tools (1×R8I, Rittal Ts 8 Enclosure)

    Ordering information 241 Mechanical installation accessories and tools (1×R8i, Rittal TS 8  enclosure) In Rittal installations, 3×R8i inverter consists of one 1×R8i inverter module cubicle and one 2×R8i inverter module cubicle. Module installation parts and lead-through for bottom plate Module installation parts include, for example, top and bottom supports for the module.

  • Page 242: Shrouds

    242 Ordering information Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Frame Enclosure Ordering code Kit code Illustration size 1×R8i 400 mm 3AUA0000116182 A-4-8-353 Instruction code: 3AUA0000116148 Ramp The ramp is used for installing and replacing the R8i module in the Rittal TS 8 enclosure. Note: Do not use the ramp with plinth heights over 100 mm.

  • Page 243: Dc-Side Components (1×R8I, Rittal Ts 8 Enclosure)

    Ordering information 243 DC-side components (1×R8i, Rittal TS 8 enclosure)  Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 244: Common Mode Busbars And Dc Connection Flanges

    244 Ordering information Common mode busbars and DC connection flanges Each inverter module requires common mode busbars and DC connection flanges. Frame Enclosure Ordering code Kit code Illustration size 400 mm 3AXD50000028403 A-468-8-246 Instruction code: 3AXD50000028384 400 mm 3AXD50000028401 A-468-8-235 Instruction code: 3AXD50000028418 AC-side components (1×R8i, Rittal TS 8 enclosure) ...

  • Page 245: Quick Connector

    Ordering information 245 Quick connector The power input of the inverter module is connected to the module through a quick connector. Each module requires quick connectors. For the dimension drawing, see section Quick connector on page 372. Frame size Enclosure Ordering code Kit code Instruction code...

  • Page 246: Mechanical Installation Accessories And Tools (3×R8I, Generic Enclosure)

    246 Ordering information Mechanical installation accessories and tools (3×R8i, generic  enclosure) In generic installations, 3×R8i inverter consists of one 3×R8i inverter module cubicle. Module installation parts and lead-through for bottom plate Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 247: Dc-Side Components (3×R8I, Generic Enclosure)

    Ordering information 247 DC-side components (3×R8i, generic enclosure)  DC busbars DC busbars provide connection from common DC bus to the module DC input. Frame Enclosure Ordering code Kit code Illustration size 3×R8i 800 mm 3AXD50000006450 A-8-8-258 Common mode busbars and DC connection flanges Each inverter module requires common mode busbars and DC connection flanges.

  • Page 248: Ac-Side Components (3×R8I, Generic Enclosure)

    248 Ordering information AC-side components (3×R8i, generic enclosure)  AC output busbars These kits include mounting parts for quick connectors and output busbars. Motor cables are connected to output busbars. Kit A-8-8-139 contains busbars for connecting the inverter modules together, so that no identical motor cable is needed for every module. Frame Enclosure Ordering code...

  • Page 249: Cabinet Ventilation Kits (800 Mm)

    Ordering information 249 Cabinet ventilation kits (800 mm)  Air inlet kits Enclosure / Ordering code Kit code Illustration Degree of protection 800 mm/ IP20 3AUA0000117005 A-8-X-023 Instruction code 3AUA0000116887 800 mm/ IP42 3AUA0000117009 A-8-X-026 Instruction code 3AUA0000116875 800 mm/ IP54 3AXD50000009186 A-8-X-029 Instruction code 3AXD50000010001...

  • Page 250: Air Outlet Kits

    250 Ordering information Air outlet kits Enclosure / Degree Ordering code Kit code Illustration of protection 800 mm / IP20 cubicle with natural 3AUA0000125203 A-4-X-042 convection cooling See the instruction code 3AXD50000001983 for the cutting instructions of the cabinet roof plate. 800 mm / IP42 cubicle with natural 3AUA0000114968 A-4-X-040...

  • Page 251: Cooling Fans

    Ordering information 251 Enclosure / Degree Ordering code Kit code Illustration of protection 400 mm, IP54, UL/CSA cubicle with 3AXD50000010362 A-4-X-067 forced cooling Instruction code: 3AXD50000010284 Note: Fan to be ordered separately. Cooling fans Component Enclosure / Degree of Ordering code protection Name Data...

  • Page 252: Common Mode Filters

     DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 500 V (Range 380 … 500 V)

  • Page 253: 3×D8T + 3×R8I, 6-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 254: Fiber Optic Cables

    254 Ordering information The BCU control unit kit contains: • BCU control unit • ZMU memory unit with the control program. For the dimension drawings, see section BCU control unit on page 388. The following option module is to be installed on the BCU control unit and must be ordered separately: •...

  • Page 255: Mechanical Installation Accessories And Tools (3×D8T, Generic Enclosure)

    Ordering information 255 Mechanical installation accessories and tools (3×D8T, generic  enclosure) In generic installations, 3×D8T supply consists of one 3×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 256: Dc-Side Components (3×D8T, Generic Enclosure)

    256 Ordering information DC-side components (3×D8T, generic enclosure)  DC busbars DC busbars provide connection from the module DC output to the common DC bus. Frame Enclosure Ordering code Kit code Illustration size 3×D8T 800 mm 3AXD50000006516 A-8-8-211 DC connection flanges Each diode supply module requires DC connection flanges.

  • Page 257: Main Switch-Disconnectors And Main Circuit Breakers

    Note: For some of the IEC high power units, you can use main switch-disconnector instead of withdrawable main circuit breaker. In the table below, these high power units are marked with *. ACS880-04-… Main circuit breaker (230 V, IEC) Ordering code...

  • Page 258: Main Circuit Breaker And Wagon Cover

    These fuses protect the supply module for short circuits. Supply unit AC fuses are used in such ACS880-04 configurations that there is a main circuit breaker, or a main switch- disconnector and a main contactor in case of two or more supply modules (6-pulse) or four or more supply modules (12-pulse).

  • Page 259: Varistor Kit (Ul/Csa)

    Ordering information 259 Varistor kit (UL/CSA)  See page 200.

  • Page 260: Control Panel (3×R8I)

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 261: Common Mode Filters

     DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 400 V (Range 380 … 415 V)

  • Page 262: 3×D8T + 4×R8I, 6-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 263: Fiber Optic Cables

    Ordering information 263 For the dimension drawings, see section BCU control unit on page 388. The following option module is to be installed on the BCU control unit and must be ordered separately: • RDCO-04C DDCS communication option module (ordering code: 68882915). Fiber optic cables See page 186.

  • Page 264: Main Switch-Disconnectors And Main Circuit Breakers

    Note: For some of the IEC high power units, you can use main switch-disconnector instead of withdrawable main circuit breaker. In the table below, these high power units are marked with *. ACS880-04-… Main circuit breaker (230 V, IEC) Ordering code...

  • Page 265: Main Circuit Breaker And Wagon Cover

    These fuses protect the supply module for short circuits. Supply unit AC fuses are used in such ACS880-04 configurations that there is a main circuit breaker, or a main switch- disconnector and a main contactor in case of two or more supply modules (6-pulse) or four or more supply modules (12-pulse).

  • Page 266: Control Panel (4×R8I)

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 690 V (Range 525 … 690 V)

  • Page 267: Common Mode Filters

     DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 690 V (Range 525 … 690 V)

  • Page 268: 2×D7T + 2×R8I, 12-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 269: Control Electronics For D7T Modules

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 270: Mechanical Installation Accessories And Tools (2×D7T, Rittal Ts 8 Enclosure)

    270 Ordering information Mechanical installation accessories and tools (2×D7T, Rittal TS 8  enclosure) In Rittal installations, 2×D7T supply consists of one 2×D7T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 271: Ac-Side Components (2×D7T, Rittal Ts 8 Enclosure)

    Ordering information 271 AC-side components (2×D7T, Rittal TS 8 enclosure)  Common AC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common AC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 272: Dc-Side Components (2×D7T, Rittal Ts 8 Enclosure)

    272 Ordering information DC-side components (2×D7T, Rittal TS 8 enclosure)  Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 273: Main Switch-Disconnectors

    You must equip the electric supply of a machinery with a main disconnecting device (IEC/EN60204-1). This section lists suitable main switch-disconnectors. Note: For the high power units, you can use withdrawable main circuit breaker instead of the main contactor and main switch-disconnector. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...

  • Page 274: Main Ac Fuses

    The main AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch-disconnector and a main contactor, too. For the dimension drawings, see section Main AC fuses on page 385.

  • Page 275: Varistor Kit (Ul/Csa)

    Ordering information 275 The contactor package includes: • contactor unit • fixing screws • 2 × normally-open + 2 × normally-closed auxiliary contacts. For the dimension drawings, see section Main contactor on page 378. Varistor kit (UL/CSA)  Varistor kit is for UL/CSA installations. The CVAR varistor board is used to protect the diode bridges inside the module against excessive voltage peaks.

  • Page 276: Control Panel (2×R8I)

    Auxiliary circuit current consumption on page 335. Control unit kit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 277: Common Mode Filters

     DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 400 V (Range 380 … 415 V)

  • Page 278: 2×D8T + 2×R8I, 12-Pulse

    (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...

  • Page 279: Control Electronics For D8T Modules

    Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)

  • Page 280: Mechanical Installation Accessories And Tools (2×D8T, Rittal Ts 8 Enclosure)

    280 Ordering information Mechanical installation accessories and tools (2×D8T, Rittal TS 8  enclosure) In Rittal installations, 2×D8T supply consists of one 2×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...

  • Page 281: Ramp

    Ordering information 281 Ramp The ramp is used for installing and replacing the D8T module in the Rittal TS 8 enclosure. Note: Do not use the ramp with plinth heights over 100 mm. The ramp is designed for a plinth height of 100 mm (the standard plinth height of Rittal TS 8 cabinets). For the dimension drawing, see section Ramp on page 390.

  • Page 282: Ac Busbars

    282 Ordering information AC busbars In D8T, AC busbars provide connection from the module input to the common AC Flat- PLS. Frame Enclosure Ordering code Kit code Illustration size 2×D8T 600 mm 3AXD50000008819 A-6-8-105 Instruction code: 3AXD50000010218 AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.
  • Page 283 Ordering information 283 DC-side components (2×D8T, Rittal TS 8 enclosure)  Common DC Flat-PLS assembly When using the Rittal Flat-PLS system, this kit is used for correct positioning of the common DC bus in the Rittal TS 8 enclosure. Note: The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat-PLS busbar system.
  • Page 284 284 Ordering information DC connection flanges Each diode supply module requires DC connection flanges. Frame Enclosure Ordering code Kit code Illustration size 600 mm 3AXD50000002639 A-468-8-230 (Rittal and generic enclosures) Cabinet ventilation kits  See section Cabinet ventilation kits (600 mm) on page 209.
  • Page 285 Ordering information 285 Mechanical installation accessories and tools (2×D8T, generic  enclosure) In generic installations, 2×D8T supply consists of one 2×D8T supply module cubicle. Module installation parts Module installation parts include, for example, top and bottom supports for the module. Frame Enclosure Ordering code...
  • Page 286 286 Ordering information DC-side components (2×D8T, generic enclosure)  DC busbars DC busbars provide connection from the module DC output to the common DC bus. Frame Enclosure Ordering code Kit code Illustration size 2×D8T 600 mm 3AXD50000006524 A-6-8-210 DC connection flanges Each diode supply module requires DC connection flanges.
  • Page 287 You must equip the electric supply of a machinery with a main disconnecting device (IEC/EN60204-1). This section lists suitable main switch-disconnectors. Note: For the high power units, you can use withdrawable main circuit breaker instead of the main contactor and main switch-disconnector. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...
  • Page 288 The main AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch-disconnector and a main contactor, too. For the dimension drawings, see section Main AC fuses on page 385.
  • Page 289 Ordering information 289 ACS880-04-… Fuse (UL, CSA) Ordering code Type Data 1450A-5+A004 170M6415 1100 A, 690 V 68731658 1580A-5+A004 170M6416 1250 A, 690 V 68244463 = 690 V (Range 525 … 690 V) 0950A-7+A004 170M6412 800 A, 690 V 68731640...
  • Page 290 290 Ordering information Varistor kit (UL/CSA)  See page 275.
  • Page 291 Auxiliary circuit current consumption on page 335. Control unit kit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)
  • Page 292  DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 400 V (Range 380 … 415 V)
  • Page 293 (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...
  • Page 294 You must equip the electric supply of a machinery with a main disconnecting device (IEC/EN60204-1). This section lists suitable main switch-disconnectors. Note: For the high power units, you can use withdrawable main circuit breaker instead of the main contactor and main switch-disconnector. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...
  • Page 295 The AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch- disconnector and a main contactor, too. For the dimension drawings, see section...
  • Page 296 296 Ordering information ACS880-04-… Fuse (UL, CSA) Ordering code Type Data = 500 V (Range 380 … 500 V) 1800A-5+A004 170M6417 1400 A, 690 V 3AXD50000000150 1980A-5+A004 170M6419 1600 A, 690 V 68393108 = 690 V (Range 525 … 690 V)
  • Page 297 Auxiliary circuit current consumption on page 335. Control unit kit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 500 V (Range 380 … 500 V)
  • Page 298  DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 500 V (Range 380 … 500 V)
  • Page 299 (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...
  • Page 300 Note: For some of the IEC high power units, you can use withdrawable main circuit breaker instead of the main switch-disconnector. In the table below, these high power units are marked with *. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...
  • Page 301 Ordering information 301 ACS880-04-… Main circuit breaker (230 V, IEC) Ordering code Type Data = 690 V (Range 525 … 690 V) 2210A-3+A004 E2.2S-A 1200 1200 A, 690 V, 3P, 65 kA, UL 3AXD50000048328 E2.2-A_W_FP_2000HR- 3AXD50000048354 HR_UL 2610A-3+A004 E2.2S-A 1600...
  • Page 302 The AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch- disconnector and a main contactor, too. For the dimension drawings, see section...
  • Page 303 Ordering information 303 Main contactors  You can use the main contactors for the on-off control of the AC input power. The contactors can make and break the full load current. ACS880-04-… Main contactor (IEC) Ordering code Type Information = 400 V (Range 380 … 415 V)
  • Page 304 Auxiliary circuit current consumption on page 335. Control unit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 400 V (Range 380 … 415 V)
  • Page 305  DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 400 V (Range 380 … 415 V)
  • Page 306 (3AUA0000059813) for each module, • quick connectors (3AUA0000119227) for each module. Suitable kits and components for each ACS880-04 type are listed in this chapter. The other parts listed in this chapter • may be required by the application, or •...
  • Page 307 Note: For some of the IEC high power units, you can use withdrawable main circuit breaker instead of the main switch-disconnector. In the table below, these high power units are marked with *. ACS880-04-… Main switch-disconnector (IEC) Ordering code Shaft...
  • Page 308 308 Ordering information ACS880-04-… Main circuit breaker (230 V, IEC) Ordering code Type Data = 690 V (Range 525 … 690 V) 2300A-7+A004 E2.2S-A 1600 1600 A, 690 V, 3P, 65 kA, UL 3AXD50000048327 E2.2-A_W_FP_2000HR- 3AXD50000048354 HR_UL ACS880-04-… Main circuit breaker (115 V, IEC)
  • Page 309 The AC fuses protect the input cables and the main contactor against short circuits. The main AC fuses are used in such ACS880-04 configurations that there are a main switch- disconnector and a main contactor, too. For the dimension drawings, see section...
  • Page 310 Auxiliary circuit current consumption on page 335. Control unit kit Supply modules and inverter modules require their own control units. The delivery includes the control units. ACS880-04-… Control unit kit Ordering code Type = 690 V (Range 525 … 690 V)
  • Page 311  DC fuses protect the modules and drive DC bus against short circuits. For dimension drawings, see section DC fuses on page 383. ACS880-04-… Fuse (IEC, UL, CSA) Ordering code Type Data = 690 V (Range 525 … 690 V)
  • Page 312 312 Ordering information...
  • Page 313 Technical data 313 Technical data Contents of this chapter This chapter contains the technical data for ACS880-04 single drive module packages. Ratings No-overload use Light- Heavy-duty overload use ACS880-04-… Frame A (AC) A (AC) A (AC) = 400 V (Range 380 … 415 V) 1140A-3 1×D8T + 2×R8i...
  • Page 314 314 Technical data No-overload use Light- Heavy-duty overload use ACS880-04-… Frame A (AC) A (AC) A (AC) 1980A-5 2×D8T + 3×R8i 1980 2574 1819 1400 1715 1901 1300 1481 1000 0990A-5+A004 2×D7T + 2×R8i 1287 1320A-5+A004 2×D8T + 2×R8i 1320...
  • Page 315 Technical data 315 Derating  Ambient temperature derating In the temperature range +40…50 °C (+104…122 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): 1.00 0.90 0.80...
  • Page 316 316 Technical data Type equivalence table ACS880-04-… Supply module Basic module Inverter Basic module Number Number type type module type type of supply ACS880-304-… ACS880-304-… ACS880-104- ACS880-104- inverter modules … … modules = 400 V (Range 380 … 415 V)
  • Page 317 Technical data 317 Fuses AC and DC fuses are given in chapter Ordering information. Note: The recommended fuses are for branch circuit protection per NEC as required for the UL approval. Forced cooling is recommended for the AC fuses to keep the fuse temperature under 100 °C (212°F).
  • Page 318 318 Technical data Supply module DC fuses (internal)  ACS880-04-… Supply module type Type ACS880-304-… = 400 V (Range 380 … 415 V) 1140A-3 0980A-3+A018 170M5499 1250A-3 1210A-3+A018 170M5499 1480A-3 1820A-3+A018 170M5499 1760A-3 1820A-3+A018 170M5499 2210A-3 2730A-3+A018 170M5499 2610A-3 2730A-3+A018...
  • Page 319 Technical data 319 Contents of the main circuit breakers  Main circuit breakers (230 V) • 1SDA077648R1 (E2.2S-A 1200) Ekip Dip LI 3p WMP 1SDA077668R1 (E2.2S-A 2000) 1SDA078458R1 (E4.2S-A 2500) 1SDA079128R1 (E6.2V-A 4000) • 1SDA073674R1 YO E1.2..E6.2 220-240 Vac/dc • 1SDA073687R1 YC E1.2..E6.2 220-240 Vac/dc •...
  • Page 320 320 Technical data Main circuit breakers (115 V) • 1SDA077648R1 (E2.2S-A 1200) Ekip Dip LI 3p WMP 1SDA077668R1 (E2.2S-A 2000) 1SDA078458R1 (E4.2S-A 2500) 1SDA079128R1 (E6.2V-A 4000) • 1SDA073672R1 YO E1.2..E6.2 110-120 Vac/dc • 1SDA073685R1 YC E1.2..E6.2 110-120 Vac/dc • 1SDA073698R1 YU E1.2..E6.2 110-120 Vac/dc •...
  • Page 321 Technical data 321 UL/CSA  Main circuit breakers (230 V) • 1SDA077648R1 (E2.2S-A 1200) Ekip Dip LI 3p WMP 1SDA077668R1 (E2.2S-A 2000) 1SDA078458R1 (E4.2S-A 2500) 1SDA079128R1 (E6.2V-A 4000) • 1SDA073674R1 YO E1.2..E6.2 220-240 Vac/dc • YC E1.2..E6.2 220-240 Vac/dc 1SDA073687R1 •...
  • Page 322 322 Technical data Main circuit breakers (115 V) • 1SDA077648R1 (E2.2S-A 1200) Ekip Dip LI 3p WMP 1SDA077668R1 (E2.2S-A 2000) 1SDA078458R1 (E4.2S-A 2500) 1SDA079128R1 (E6.2V-A 4000) • 1SDA073672R1 YO E1.2..E6.2 110-120 Vac/dc • 1SDA073685R1 YC E1.2..E6.2 110-120 Vac/dc • 1SDA073698R1 YU E1.2..E6.2 110-120 Vac/dc •...
  • Page 323 Technical data 323 Dimensions and weights Supply modules  ACS880-04-… Supply module Number Height Width Depth Weight type of supply ACS880-304-… modules = 400 V (Range 380 … 415 V) 1140A-3 0980A-3+A018 1397 55.0 23.0 1250A-3 1210A-3+A018 1397 55.0 23.0...
  • Page 324 324 Technical data Inverter modules  ACS880-04-… Inverter Number Height Width Depth Weight module type ACS880-104- inverter … modules = 400 V (Range 380 … 415 V) 1140A-3 1250A-3 1397 55.0 23.0 1250A-3 1250A-3 1397 55.0 23.0 1480A-3 1480A-3 1397 55.0...
  • Page 325 Technical data 325 Free space requirements ACS880-04-… Above Front Left Right = 400 V (Range 380 … 415 V) 1140A-3 1250A-3 1480A-3 1760A-3 2210A-3 2610A-3 0990A-3+A004 1250A-3+A004 1480A-3+A004 1760A-3+A004 2210A-3+A004 2610A-3+A004 = 500 V (Range 380 … 500 V) 1070A-5...
  • Page 326 326 Technical data Allowable mounting orientations The modules must be mounted upright unless other orientations are expressly allowed below. Frame R8i: Installation on right-hand side (viewed from the front) allowed. Frames D7T and D8T: Installation on left-hand side (viewed from the front) allowed.
  • Page 327 Technical data 327 Losses, cooling data and noise ACS880-04-… Air flow Noise loss /min = 400 V (Range 380 … 415 V) 1140A-3 18.0 4290 2525 1250A-3 21.0 5720 3367 1480A-3 25.0 5720 3367 1760A-3 29.0 5720 3367 2210A-3 37.0...
  • Page 328 328 Technical data Losses and cooling data for modules  ACS880-04-… Supply modules Inverter modules Basic module Air flow Air flow lossDSU lossINU Basic module type type ACS880-104- /min /min ACS880-304-… … = 400 V (Range 380 … 415 V)
  • Page 329 Note: Longer cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and characteristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.
  • Page 330 • Flexing: Max. 1000 cycles ABB drive products in general utilize 5 and 10 MBd (megabaud) optical components from Avago Technologies’ Versatile Link range. Please note that the optical component type is not directly related to the actual communication speed.
  • Page 331 IEC 60068-2-6:2007, EN 60068-2-6:2008 57…150 Hz: 1 g 57…150 Hz: 1 g 9…200 Hz: 10 m/s Environmental testing Part Tested in ABB multidrive (32.8ft/s 2: Tests -Test Fc: Vibration cabinet (ACS880-x07) sinusoidal according to: Max. 1 mm (0.04 in.) (5…13.2 Hz)
  • Page 332 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Please contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.
  • Page 333 Technical data 333 Typical power cable sizes The tables below give current carrying capacity (I ) for aluminium and copper Lmax PVC/XLPE insulated cables. A correction factor K = 0.70 is used. Time const is the temperature time constant of the cable. The cable sizing is based on max.
  • Page 334 334 Technical data Copper cable PVC insulation XLPE insulation Conductor temperature 70° Conductor temperature 90° Size ø [mm] Time const. [s] Time const. [s] Lmax Lmax 3 × 1.5 + 1.5 3 × 2.5 + 2.5 (3 × 4 + 4) 3 ×...
  • Page 335 Technical data 335 Auxiliary circuit current consumption cont start cont Type BCU control unit 24 (+10%) 2.00 115 (+15%/-20%) 50/60 0.90 D7T/D8T/R8i module: internal electronics 230 (+15%/-20%) 50/60 0.45 0.60 1.20 D7T module: direct-on-line fan (option +C188) 0.88 1.76 1.50 3.00 D8T/R8i module: direct-on-line fan (option +C188) 1.90...
  • Page 336 ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any...
  • Page 337 Control units of the drive 337 Control units of the drive Contents of this chapter This chapter • describes the connections of the control units used in the drive • contains the specifications of the inputs and outputs of the control units. General BCU control unit types ...
  • Page 338 338 Control units of the drive Layout and connections Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection SLOT 3...
  • Page 339 Control units of the drive 339 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XDIO Digital input/outputs XD24 XPOW XD2D Drive-to-drive link XD24 +24 V output (for digital inputs) XRO2 XETH Ethernet port XDIO XPOW External power input XRO1 Relay output RO1 XRO1...
  • Page 340 340 Control units of the drive Default I/O connection diagram of the supply unit  XD2D Drive-to-drive link Drive-to-drive link (not in use by default) BGND Shield D2D.TERM Drive-to-drive link termination X485 RS485 connection Not in use (not in use by default) BGND Shield XRO1…XRO3...
  • Page 341 Control units of the drive 341 The table above shows the control connections of the unit, and the default meaning or use of the signals in the control program. Most I/O connections are reserved and wired for the internal use at the factory. Do not change the connections. Wire sizes and tightening torques: 0.5 …...
  • Page 342 342 Control units of the drive Default I/O connection diagram of the inverter unit  Drive-to-drive link XD2D Drive-to-drive link BGND Shield RS485 connection X485 Not in use BGND Shield Relay outputs XRO1…XRO3 Ready 250 V AC / 30 V DC Running 250 V AC / 30 V DC Fault...
  • Page 343 Control units of the drive 343 The table above shows the control connections of the unit, and the default meaning or use of the signals in the control program. Most I/O connections are reserved and wired for the internal use at the factory. Do not change the connections. The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 …...
  • Page 344 344 Control units of the drive External power supply for the control unit (XPOW)  The BCU must be powered from a 24 V DC, 2 A power supply. The power supply is connected to terminal block XPOW. A second supply can be connected to the same terminal block for redundancy.
  • Page 345 Control units of the drive 345 WARNING! As the inputs pictured above are not insulated according to IEC 60664, the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor. If the assembly does not fulfill the requirement, the I/O board terminals must be protected against contact and must not be connected to other equipment or the temperature sensor must be isolated from the I/O terminals.
  • Page 346 The BCU-x2 has an on-board data logger that collects real-time data from the modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.
  • Page 347 Control units of the drive 347 Control unit connector data Power supply Connector pitch 5 mm, wire size 2.5 mm (XPOW) 24 V (±10%) DC, 2 A External power input. Two supplies can be connected to BCU-x2 for redundancy. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A...
  • Page 348 348 Control units of the drive Analog outputs AO1 and AO2 Connector pitch 5 mm, wire size 2.5 mm (XAO) 0…20 mA, R < 500 ohm load Frequency range: 0…500 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm (XD2D)
  • Page 349 Control units of the drive 349 Ground isolation diagram (BCU) XPOW +24VI +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- each AI input and AGND is AI2+ AI2- +30 V AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM...
  • Page 350 350 Control units of the drive...
  • Page 351 The Safe torque off function 351 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the inverter and gives instructions for its use. Description The Safe torque off function can be used, for example, as the final actuator device of safety circuits that stop the inverter in case of danger (such as an emergency stop circuit).
  • Page 352 352 The Safe torque off function The Safe torque off function of the inverter complies with these standards: Standard Name IEC 60204-1:2016 Safety of machinery – Electrical equipment of machines – Part 1: General requirements EN 60204-1:2006 + A1:2009 + AC:2010 IEC 61000-6-7:2014 Electromagnetic compatibility (EMC) –...
  • Page 353 The Safe torque off function 353 Wiring The following diagrams present examples of Safe torque off wiring for • a single inverter unit (page 354) • a frame n×R8i inverter unit (page 355) • multiple inverter units (page 356) • multiple inverter units when an external 24 V DC power supply is used (page 357).
  • Page 354 354 The Safe torque off function Single inverter unit (internal power supply) Dual-channel connection Inverter unit Control unit OUT1 +24 V SGND Control logic UDC+ U2, V2, W2 UDC– Single-channel connection Inverter unit Control unit OUT1 +24 V SGND Notes: •...
  • Page 355 The Safe torque off function 355 Frame n×R8i inverter unit (internal power supply)  Control unit XSTO OUT1 +24 V SGND Inverter module XSTO OUT STO IN (X52) 24VDC CH1 SGND GND CH1 24VDC CH2 SGND GND CH2 Inverter module STO IN (X52) STO OUT (X51) 24VDC CH1...
  • Page 356 356 The Safe torque off function Multiple inverter units (internal power supply)  Inverter unit Control unit XSTO OUT1 +24 V SGND Inverter unit Control unit XSTO OUT1 SGND Inverter unit Control unit XSTO OUT1 SGND...
  • Page 357 The Safe torque off function 357 Multiple inverter units (external power supply)  Inverter unit 24 V DC – Control unit XSTO OUT1 +24 V SGND Inverter unit Control unit XSTO OUT1 SGND Inverter unit Control unit XSTO OUT1 SGND...
  • Page 358 358 The Safe torque off function Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The STO inputs of the inverter control unit de-energize. 3. The control unit cuts off the control voltage from the output IGBTs. 4.
  • Page 359 The Safe torque off function 359 of the option. If the inverter is equipped with safety option +Q972, +Q973 or +Q982, do the procedure shown in the FSO module documentation. Note: All inverter modules must be powered and connected to the STO circuit during the acceptance test.
  • Page 360 360 The Safe torque off function 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. The STO inputs on the inverter control unit de-energize, and the inverter control unit cuts off the control voltage from the output IGBTs. 3.
  • Page 361 See the inverter firmware manual for the indications generated by the inverter, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.
  • Page 362 362 The Safe torque off function Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. MTTF SIL/ = 20 a)
  • Page 363 The Safe torque off function 363 Abbreviations  Abbr. Reference Description Cat. EN ISO 13849-1 Classification of the safety-related parts of a control system in respect of their resistance to faults and their subsequent behavior in the fault condition, and which is achieved by the structural arrangement of the parts, fault detection and/or by their reliability.
  • Page 364 364 The Safe torque off function...
  • Page 365 Dimension drawings 365 Dimension drawings Contents of this chapter This chapter shows dimensions of the supply and inverter modules, and accessories related to ACS880-04.
  • Page 366 366 Dimension drawings Supply module (frame D7T)
  • Page 367 Dimension drawings 367 Supply module (frame D8T)
  • Page 368 368 Dimension drawings...
  • Page 369 Dimension drawings 369 Inverter module (frame R8i)
  • Page 370 370 Dimension drawings...
  • Page 371 Dimension drawings 371 Quick connectors (frame R8i)
  • Page 372 372 Dimension drawings Quick connector Dimensions in mm 1 mm = 0.0394 in...
  • Page 373 Dimension drawings 373 Main switch-disconnector OT1250E12 (IEC) www.abb.com Dimensions in mm 1 mm = 0.0394 in...
  • Page 374 374 Dimension drawings OT1250E12DD (IEC) www.abb.com Dimensions in mm 1 mm = 0.0394 in...
  • Page 375 Dimension drawings 375 OT2000E12 (IEC) www.abb.com Dimensions in mm 1 mm = 0.0394 in...
  • Page 376 376 Dimension drawings OT2500E12 (IEC) www.abb.com Dimensions in mm 1 mm = 0.0394 in...
  • Page 377 4,21 OT1000-1250X_ OT1600X_ 4,80 3,23 OT800U_ 13,5 OT1200U_ 0,53 9,13 1,97 5/16 3,27 4,57 4,80 14,65 223,2 12,05 8,11 8,79 5,31 0,43 1,57 0,24 22,5 0,89 6,93 7,44 0,79 1,97 334.5 www.abb.com Dimensions in mm 1 mm = 0.0394 in...
  • Page 378 378 Dimension drawings Main contactor AF1250-30-22-70 48,5 72 2.83" M6 1/4-20 UNC AF1250 Dimensions in mm www.abb.com 1 mm = 0.0394 in...
  • Page 379 Dimension drawings 379 AF2050-30-22-70 ø 13 0.51" 1.57" 17 0.67" 30 1.18" 0.51" 10 0.39" AF2050 312 340 Dimensions in mm www.abb.com 1 mm = 0.0394 in...
  • Page 380 380 Dimension drawings Main circuit breaker E2.2S-A (IEC/UL/CSA)  VR adjustment HR adjustment Horizontal terminals 1600 A - 2000 A Moving part Vertical terminals 1600 A - 2000 A Fixed part Tightening torque 8.6 N·m (76 lbf·in) Segregation Door position Connected, test, disconnected distances Grounding Roof insulation or insulated material...
  • Page 381 Dimension drawings 381 E4.2S-A (IEC/UL/CSA)  VR adjustment HR adjustment Horizontal terminals 2500 A Moving part Vertical terminals 2500 A Fixed part Tightening torque 20 N·m (177 lbf·in) Segregation Door position Connected, test, disconnected distances Grounding Roof insulation or insulated material Mounting fixed part screws...
  • Page 382 382 Dimension drawings AC fuses 170M6414, 170M6415, 170M6417, 170M6419 Size ø30 ø30 *For size 3 1600…2000 A 1 mm = 0.0394 in www.cooperindustries.com...
  • Page 383 Dimension drawings 383 DC fuses 170M6415, 170M6416, 170M6417, 170M6419 Size ø30 ø30 *For size 3 1600…2000 A 1 mm = 0.0394 in www.cooperindustries.com...
  • Page 384 384 Dimension drawings 170M6546, 170M6548, 170M6549 Size ø30 1 mm = 0.0394 in www.cooperindustries.com...
  • Page 385 Dimension drawings 385 Main AC fuses 170M7062, 170M7063, 170M7064 Indicator Size 1 mm = 0.0394 in www.cooperindustries.com...
  • Page 386 386 Dimension drawings 170M6411, 170M6412, 170M6413, 170M6414, 170M6415, 170M6416, 170M6417, 170M6419 Size ø30 ø30 *For size 3 1600…2000 A 1 mm = 0.0394 in www.cooperindustries.com Auxiliary contacts OA1G10, 0A3G01 2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lb.in) Pozidrive M3.5 Form 2...
  • Page 387 Dimension drawings 387 Handle OHB150J12P, OHB200J12P ‘  ‘  ø 69,4 ° Handle type Length L [mm] OHB150J12P OHB200J12P 1 mm = 0.0394 in...
  • Page 388 388 Dimension drawings BCU control unit...
  • Page 389 Dimension drawings 389 DPMP-01 door mounting kit...
  • Page 390 390 Dimension drawings Ramp...
  • Page 391 Dimension drawings 391...
  • Page 392 392 Dimension drawings Common mode filter CVAR board (UL/CSA)
  • Page 393 Dimension drawings 393 RFI filter and related accessories RFI filter  Dimensions in mm 1 mm = 0.0394 in...
  • Page 394 394 Dimension drawings Oval toroid kit ...
  • Page 395 Dimension drawings 395 Oval toroid ...
  • Page 396 396 Dimension drawings...
  • Page 397 Example circuit diagrams 397 Example circuit diagrams Contents of this chapter This chapter contains example circuit diagrams of ACS880-04 single drive module package. Note: These diagrams do not necessarily match the installation-specific circuit diagrams of a tailor-made cabinet-installed unit. The purpose of these diagrams is to help in: •...
  • Page 398 398 Example circuit diagrams Example circuit diagrams for 2×D7T + 2×R8i (12-pulse) contain: • main switch-disconnectors • main contactor • module heaters (+C183) • module direct-on-line fan supply (+C188) • internal auxiliary voltage distribution • control unit of the inverter modules (type BCU-02) •...
  • Page 399 DPMP-01 ACS-AP-W PANEL KIT AND DOOR -X101 MOUNTING KIT -X100 DU/DT FILTER -X102 PLUG TERMINAL BLOCK =-X6 -X103 WITH 2 CONNECTION POINT 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 Electrical Component Symbols 3AXD10000116739 ABB Drives...
  • Page 400 003/2A =-Q1W1 =-F1.3 =-Q2W2 ;1L3 ;1L3:1 050/9B 050/3B 050/10B =-A1 VARISTOR BOARD =-Q21 CVAR-01C -RPE CVAR board A1 needed only in UL/CSA-installations 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 Main Supply 3AXD10000116739 ABB Drives...
  • Page 401 INU MODULE +11.1 ;DCP:1 ;DCM:1 =-F11.11 =-F11.12 =-F11.21 =-F11.22 R11.1-2 R11.3-4 =-T11.1 =-T11.2 =-X11.1 =-X11.2 11.1PE 11.2PE MOTOR CONNECTION MOTOR CONNECTION 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 Main line connections 3AXD10000116739 ABB Drives...
  • Page 402 040/3H ;A41.1:V1 040/4H ;A41.2:V1 DC FAN AC FAN DC FAN AC FAN FAN BOX FAN BOX HEATER HEATER DOL FAN DOL FAN 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 Module connections 3AXD10000116739 ABB Drives...
  • Page 403 ;BDPS.1:L ;BDPS.1:N BDPS CARDS SUPPLY 005/2B 005/2B TOP2 ;A51.XRO3:L ;Q26:A2 FAN CONTROL 050/4E 050/1D ;T22:L ;T22:N 24VDC POWER SUPPLY 025/1D 025/1D 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 Aux. voltage distribution 3AXD10000116739 ABB Drives...
  • Page 404 24V DC +01.1 DISTRIBUTION ;X80.11:1 =-X80 060/1A =-T22 ;T22:L 020/6K 230VAC ;T22:N 020/9K ;X80.1:1 060/1G 24VDC =-X22 =-X21 ;P62:X2 060/8F 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 24V Distribution 3AXD10000116739 ABB Drives...
  • Page 405 -SLOT4 INU 1 INU 2 =-A418.1 DDCS COMMUNICATION RDCO-04 -V13 -V14 ;A418.1:V15 -V15 050/14K ;A418.1:V16 -V16 -V17 -V18 -V19 -X33 -V20 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 INU Control Board 3AXD10000116739 ABB Drives...
  • Page 406 TERMINATED CONTROL PANEL DPMP-01 ACS-AP-W OPEN PANEL KIT -V17 -X101 -V18 -X100 -X102 -X103 -V19 -X33 -V20 DSU 1 DSU 2 08.08.2018 Vanin Oleg 2xD8T+2xR8i 6 pulse Circuit Diagram EFS2 08.08.2018 Asikainen Mika ACS880-04-1580A-5+A018+C183+C188 DSU Control Board 3AXD10000116739 ABB Drives...
  • Page 407 SAFE TORQUE OFF IN 1 24V DC IN2 FOR SGND -X12 SAFE TORQUE OFF SGND SAFETY OPTION 08.08.2018 Vanin Oleg ACS880-04-1580A-5+C183+C188 2xD8T+2R8i 6p Circuit Diagram EFS2 08.08.2018 Asikainen Mika Emergencstop and safety circuit Cat 0 with opening main contactor/breaker 3AXD10000116739 ABB Drives...
  • Page 408 DPMP-01 ACS-AP-W PANEL KIT AND DOOR -X101 MOUNTING KIT -X100 -X102 DU/DT FILTER PLUG TERMINAL BLOCK =-X6 -X103 WITH 2 CONNECTION POINT 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Electrical Component Symbols 3AXD10000268938 ABB Drives...
  • Page 409 UL/CSA installations NOTE * - CONTACTOR POLES CONNECTION BASED ON CABINET BUILT DRIVES FOR MECHANICAL REASON. SEPARATE CONTACTORS FOR SUPPLIES ARE POSSIBLE. 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Main Supply 3AXD10000268938 ABB Drives...
  • Page 410 INU MODULE INU MODULE +11.1 ;DCP:1 ;DCM:1 =-F11.11 =-F11.12 =-F11.21 =-F11.22 R11.1-2 R11.3-4 =-T11.1 =-T11.2 =-X11.1 =-X11.2 11.1PE 11.2PE MOTOR CONNECTION MOTOR CONNECTION 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Main Line Connection 3AXD10000268938 ABB Drives...
  • Page 411 CONNECTION SEE PAGE 060 SEE PAGE 060 ;A41.1:V2 ;A41.2:V2 040/3H ;A41.1:V1 040/4H ;A41.2:V1 FAN BOX FAN BOX HEATER HEATER DOL FAN DOL FAN 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Module connections 3AXD10000268938 ABB Drives...
  • Page 412 MAIN CONTACTORS COIL SUPPLY ;Q26:43 ;Q2.1:A2 TOP1 050/1B 050/1C ;BDPS.1:L ;BDPS.1:N BDPS CARDS SUPPLY 005/2B 005/2B TOP2 ;A51.XRO3:L ;Q26:A2 ICU FAN CONTROL 050/4E 050/1D 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Aux. voltage distribution 3AXD10000268938 ABB Drives...
  • Page 413 -X12 -SLOT4 INU 1 INU 2 =-A418.1 DDCS COMMUNICATION RDCO-04 -V13 -V14 ;A418.1:V15 -V15 050/14K ;A418.1:V16 -V16 -V17 -V18 -V19 -X33 -V20 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 INU control board 3AXD10000268938 ABB Drives...
  • Page 414 -V16 TERMINATED CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT OPEN -V17 -X101 -V18 -X100 -X102 -X103 -V19 -X33 -V20 DSU 1 DSU 2 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Supply Control Board 3AXD10000268938 ABB Drives...
  • Page 415 =-X52.4 -X51.4 24VDC CH1 24VDC CH1 GND CH1 GND CH1 24 VDC CH2 24 VDC CH2 GND CH2 GND CH2 10.08.2018 Vanin Oleg 2xD7T+2xR8i 12 pulse Circuit Diagram 10.08.2018 Asikainen Mika ACS880-04-0800A-7+A004+A018+C183+C188 Emergency stop and safety circuit 3AXD10000268938 ABB Drives...
  • Page 417 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels.
  • Page 418 © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.

Table of Contents