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Bauer Compressors Manuals
Air Compressor
UNICUS 4i - 25
Instruction manual and replacement parts list
Bauer Compressors UNICUS 4i - 25 Instruction Manual And Replacement Parts List
Stationary integrated systems high pressure breathing air system
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Contents
Table of Contents
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Table of Contents
Table of Contents
Chapter 1 :- - - - - - - - - - - - - - - - - - - - - Introduction
How to Use this Manual
How to Use the Replacement Parts List
How to Use the Appendix
Unit Specifications
Component Locations
Rear
Front Panel
Operating Instructions
Control Panel
Chapter 2 :- - - - - - - - - - - - - - Operating Instructions
Emergency Stop Button
Operator Interface
Admin. Main Menu Screen
Initial Screen
Personnel
Add New
Cylinders
Add New Cylinder
Settings
Setup
Parameters
Maintenance
Gas Sensor
Reports
Diagnose
Home Scren
Compressor Status
Fill Cylinders
Remote Fill
Fill Station Operation
Bottle Valve Sequences
Remote Fill Connection
Connecting an Air Bottle
Filling the Air Bottle
Removing the Air Bottle
Compressor Block
Chapter 3 :- - - - - - - - - - - - Ik 18.1 II Compressor Block
Description
Air Flow Diagram
Lubrication System
Oil Level Check
Oil Change Interval
Oil Capacity
Oil Change
Oil Sight Gauge & Drain
Removing the Oil Filter Cover
Replacing the Oil Filter
Venting the Oil Pump
Intake Filter
Interstage Separators
1St Stange Valve Function
Valve Function
Initial Operation, Check of the Valves
General Instructions for Changing the Valves
Changing the 1St Stage Valves
Changing the 2Nd Stage Valves
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Unit Specifications
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Operating Instructions
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Instruction Manual and Replacement Parts List
Stationary Integrated Systems
High Pressure Breathing Air System
UNICUS 4i - 25
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Summary of Contents for Bauer Compressors UNICUS 4i - 25
Page 1
Instruction Manual and Replacement Parts List Stationary Integrated Systems High Pressure Breathing Air System UNICUS 4i - 25...
Page 2
UNICUS 4i WARNING 1st Edition May 1993 Date Notes Auth 2nd Edition; March 15, 2017 Date Notes Auth...
Page 3
MNL-0021 FCC Compliance Statement...
Page 4
UNICUS 4i Table of Contents CHAPTER 1:- - - - - - - - - - - - - - - - - - - - - INTRODUCTION HOW TO USE THIS MANUAL HOW TO USE THE REPLACEMENT PARTS LIST HOW TO USE THE APPENDIX UNIT SPECIFICATIONS COMPONENT LOCATIONS...
Page 5
MNL-0021 AUTOMATIC CONDENSATE DRAIN SYSTEM; ASY-4002 CONDENSATE COLLECTOR CHAPTER 4: - - - - - - - - - - - - - - - - PURIFICATION SYSTEM INTRODUCTION...
Page 6
UNICUS 4i 1P5S SECURUS II® PURIFICATION SYSTEM COMPONENT DESCRIPTION MAINTENANCE REPLACEMENT PARTS LIST CHAPTER 5:- - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I VERTICAL COMPRESSOR DRIVE MAINTENANCE OF THE V-BELT AND SHEAVES REPLACEMENT PART LIST CHAPTER 6:- - - - - - - - - - - - -ELECTRICAL PANEL, ASY-1191 OVERVIEW ELECTRICAL PANEL...
Page 7
MNL-0021 REPLACEMENT PARTS LIST CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION DESCRIPTION COMPONENTS FUNCTIONS REPLACEMENT PARTS LIST CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS DESCRIPTION OPERATION CALIBRATION...
Page 8
UNICUS 4i 10.3 AUTOCASCADE SYSTEM CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX 11.1 SAFETY 11.2 UNPACKING, HANDLING AND INSTALLATION 11.3 LONG TERM STORAGE 11.4 REPRODUCIBLE FORMS 11.5 REFERENCE DATA 11.6 ADDITIONAL DOCUMENTS...
Page 9
MNL-0021 List of Figures CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION CHAPTER 2: - - - - - - - - - - - - - - OPERATING INSTRUCTIONS CHAPTER 3: - - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK...
Page 10
UNICUS 4i CHAPTER 4:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM...
Page 11
MNL-0021 CHAPTER 5: - - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I CHAPTER 6: - - - - - - - - - - - - ELECTRICAL PANEL, ASY-1191 CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE...
Page 12
UNICUS 4i CHAPTER 10: - - - - - - - - - - - - - UNICUS III HP AIR STORAGE CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX...
Page 13
MNL-0021 CHAPTER 1: INTRODUCTION 1.1 How To Use This Manual NOTICE 1.1.1 Manual Safety Notices DANGER WARNING...
Page 14
UNICUS 4i CAUTION NOTICE 1.2 How to Use the Replacement Parts List Information Example...
Page 15
MNL-0021 Figure 1-1 WARNING 1.3 How to Use the Appendix...
Page 16
UNICUS 4i 1.4 Unit Specifications 1.4.1 UNICUS 4i - 25 1.4.1.1 1.4.1.2 Voltage Frequency Phase Power Type 1.4.1.3...
Page 17
MNL-0021 1.5 Component Locations Figure 1-2...
Page 18
UNICUS 4i Figure 1-3...
Page 19
MNL-0021 Figure 1-4...
Page 20
UNICUS 4i CHAPTER 2: OPERATING INSTRUCTIONS Figure 2-1 2.1 Emergency Stop Button 2.2 Operator Interface 2.2.1 Badge Screen...
Page 21
MNL-0021 Figure 2-2 2.2.2 Admin. Main Menu Screen Figure 2-3...
Page 22
UNICUS 4i 2.2.2.1 Figure 2-4...
Page 23
MNL-0021 Figure 2-5 2.2.2.2 Figure 2-6...
Page 24
UNICUS 4i Figure 2-7 2.2.2.3 Figure 2-8...
Page 25
MNL-0021 2.2.2.3.1 Figure 2-9 2.2.2.3.2 Figure 2-10...
Page 26
UNICUS 4i 2.2.2.3.3 2.2.2.3.4 2.2.2.4 Figure 2-11 2.2.2.5...
Page 27
MNL-0021 Figure 2-12 2.2.3 Home Screen Figure 2-13...
Page 28
UNICUS 4i 2.2.3.1 Figure 2-14 2.2.3.2...
Page 29
MNL-0021 Figure 2-15 WARNING 2.2.3.3...
Page 30
UNICUS 4i 2.3 Fill Station Operation. WARNING WARNING Figure 2-16 CAUTION...
Page 31
MNL-0021 NOTICE Figure 2-17 Filling the Bottle Connecting the Air Bottle Disconnecting the Air Bottle 2.3.1 Remote Fill Connection...
Page 32
UNICUS 4i 2.3.1.1 2.3.1.2 2.3.1.3...
Page 33
MNL-0021 CHAPTER 3: IK 18.1 II COMPRESSOR BLOCK 3.1 Description 3.1.1 Component Location Figure 3-1...
Page 34
UNICUS 4i 3.1.2 Air Flow Diagram Figure 3-2 3.1.3 Lubrication System 3.1.3.1 CAUTION...
Page 35
MNL-0021 Figure 3-3 Figure 3-4 3.1.3.2 3.1.3.3 3.1.3.4 3.1.3.5 CAUTION...
Page 36
UNICUS 4i Figure 3-5 Figure 3-6 Figure 3-7...
Page 37
MNL-0021 3.1.3.6 CAUTION 3.1.4 Intake Filter Figure 3-8 3.1.4.1 3.1.4.2...
Page 38
UNICUS 4i WARNING 3.1.5 Interstage Separators 3.1.5.1...
Page 39
MNL-0021 3.1.5.2 Figure 3-9 Figure 3-10...
Page 40
UNICUS 4i Figure 3-11 3.1.6 Compressor Valves and Valve Heads 3.1.6.1...
Page 41
MNL-0021 Figure 3-12 Figure 3-13 3.1.6.2 WARNING 3.1.6.3...
Page 42
UNICUS 4i 3.1.6.4 Figure 3-14 3.1.6.4.1 3.1.6.4.2...
Page 43
MNL-0021 3.1.6.5 Figure 3-15 3.1.6.5.1 3.1.6.5.2 CAUTION...
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