Maytag AKS3040 Series Service Manual
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Maytag AKS3040 Series Service Manual

Updraft gas cooktops
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Enlarged version
Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
UpDraft Gas
Cooktops
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
AKS3040*
AKS3640*
CGC1430AD*
CGC2430AD*
JGC6430AD*
JGC8430AD*
JGC8536AD*
JGC8645AD*
JGC9430AD*
JGC9536AD*
MGC5430BD*
MGC5536BD*
MGC6430BD*
MGC6536BD*
16022158
Revision 0
March 2003

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Summary of Contents for Maytag AKS3040 Series

  • Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. UpDraft Gas This Base Manual covers general information...

  • Page 2: Important Information

    Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.

  • Page 3: Table Of Contents

    Surface Ignitor Removal ........13 Appendix A Burner Switch Removal ........13 Installation Instructions ....... A–1 — A–16 Manifold Pipe Removal ........13 Orifice Holder Removal ........13 Burner Tubing Removal ........13 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 4: Safety Information

    14 inches W.C.P. WARNING To avoid risk of electrical shock, property damage, personal injury or death; verify wiring is correct, if components were replaced. Verify proper and complete operation of unit after servicing. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 5: Safety Practices For Servicer

    All shipments, i.e., complete cooktop or parts, are 2. Turn gas off—Service cooktop with gas turned off shipped at the buyer's risk. Maytag's responsibility ends unless testing requires it. when the consignment is accepted by the carrier in 3.

  • Page 6: Gas Connection

    1/2 inch NPT female connection. Check local codes before choosing a method. WARNING Do not over tighten the fitting on the pressure regulator. Overtightening may crack the regulator. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 7: Grounding

    UL listed adapter available at most hardware stores. Larger slot on adapter must be aligned with larger slot in the wall receptacle to provide proper polarity. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 8: Product Safety Devices

    If any ground wire, screw, strap, nut, etc. is removed for service, or any reason, it must be reconnected to its original position with original fastener before the appliance is put into operation again. Failure to do so can create a possible shock hazard. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 9: Model Identification Rating Label And Ordering Replacement Parts

    Range (36 " ) 7000-9999 Jenn-Air Wall Oven (24 " ) Wall Oven (27 " ) Range, Free-Standing (30 " ) Slide-In (30 " ) Wall Oven (30 " ) RV Range RV Top 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 10: Model Identification

    • For Amana product call 1-877-232-6771 or visit the Web Site at www.amana.com Web Site at www.amana.com • For Maytag product call 1-800-688-9900 or visit the • For Maytag/Jenn-Air product call 1-800-462-9824 or Web Site at www.maytag.com visit the Web Site at www.maytag.com or www.jennair.com...

  • Page 11: Troubleshooting Procedures

    • Microswitch or assembly • Reseat microswitch, replace if not corrected. • Fuse or circuit breaker tripped • Replace / reset as necessary. Nothing works • Wiring to unit open. • Verify proper voltage to unit.. 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 12 6" Natural 10" LP/propane If on LP service verify proper gas supply conversion. Venturi Shutter settings Nominal........125" 1/8" Tol. ±.........031" 1/32" Power cord 3-wire Verify resistance of wires to Continuity terminals. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 13: Jgc8645Adb/W/S Main Top Removal

    3. Remove burner tubing from the unit. 4. Replace burner tubing and reverse procedure to NOTE: Mark wires for exact replacement on module. reinstall. 5. Replace spark module and reverse procedure to reinstall. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 14: Disassembly Procedures For Models Listed

    3. Replace burner tubing and reverse procedure to 2. Disconnect ignitor wire from ignitor. reinstall. 3. Remove screw securing ignitor to orifice holder and remove ignitor. 4. Replace ignitor and reverse procedure to reinstall. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 15: Disassembly Procedures For Models Listed

    3. Remove screws securing spark module to burner box. 4. Disconnect and label wire leads from spark module. NOTE: Mark wires for exact replacement on module. 5. Replace spark module and reverse procedure to reinstall. 16022158 Rev. 0 ©2003 Maytag Appliances Company...

  • Page 16: Disassembly Procedure For Models Listed

    1. Lift main top to gain acces to internal components. 2. Remove screw securing burner assembly to support bracket 3. Disconnect burner assembly from burner valve(s). 3. Replace burner tubing and reverse procedure to reinstall. 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 17 Appendix A 16022158 Rev. 0 A–1 ©2003 Maytag Appliances Company...
  • Page 18 B– 13" (33.02 cm) maximum depth of cabinets installed Electrical Code Part 1 and Section Z240.4.1 - Installation above cooking top. Requirements for Gas Burning Appliances in Mobile Homes (CSA Standard CAN/CSA - Z240MH). A–2 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 19 NOTE: In Canada, gas utilization codes prohibit use of street elbows. Use standard pipe elbows and make modifications to these instructions as necessary. 16022158 Rev. 0 A–3 ©2003 Maytag Appliances Company...
  • Page 20 (To accomplish this it may be necessary to extend the pipe section into adjacent cabinetry.) Join additional 1/2 NPT elbow(s) and pipe nipples, as necessary, to accomplish the following: A–4 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 21 When a dividing wall is present and a flexible connector is used it is recommended for convenience, in both installation and service, the flexible connector, itself, pass through the dividing wall. 16022158 Rev. 0 A–5 ©2003 Maytag Appliances Company...
  • Page 22 1/2 PSIG (3.5 kPa). When checking appliance regulator function, make certain pressure of natural gas supply is between 6" and 14" W.C. or, if converted for LP gas, between 11" and 14" W.C. A–6 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 23 9.7 cm 29 - 3/8" 74.61 cm 37 - 3/16" 94.46 cm 4" MAX. 10.16 cm Cabinet Bottom 3 -1/2" (8.89 cm) wide slats when a wall oven is installed below 30" model 16022158 Rev. 0 A–7 ©2003 Maytag Appliances Company...
  • Page 24 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. A–8 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 25 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. 16022158 Rev. 0 A–9 ©2003 Maytag Appliances Company...
  • Page 26 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. A–10 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 27 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. 16022158 Rev. 0 A–11 ©2003 Maytag Appliances Company...
  • Page 28 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. A–12 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 29 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. 16022158 Rev. 0 A–13 ©2003 Maytag Appliances Company...
  • Page 30 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. A–14 16022158 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 31 Installation Instructions This is the first page of the Installation Instruction (see part number listed in the bottom right corner for complete set of instructions. 16022158 Rev. 0 A–15 ©2003 Maytag Appliances Company...
  • Page 32 Installation Instructions This page intentionally left blank for notes: A–16 16022158 Rev. 0 ©2003 Maytag Appliances Company...

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