Table of Contents
Advertisement
Quick Links
YASKAWA - RC5
Power Regenerative Unit
Instruction Manual
Type: CIMR-R5U
Models: 200 V Class, Three-Phase Input: 3.7 to 37 kW
400 V Class, Three-Phase Input: 3.7 to 75 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710656 01C
Advertisement
Table of Contents
Related Manuals for YASKAWA CIMR-R5U23P71A
Summary of Contents for YASKAWA CIMR-R5U23P71A
- Page 1 YASKAWA - RC5 Power Regenerative Unit Instruction Manual Type: CIMR-R5U Models: 200 V Class, Three-Phase Input: 3.7 to 37 kW 400 V Class, Three-Phase Input: 3.7 to 75 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
- Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.
-
Page 3: Table Of Contents
Control Circuit Terminal Functions ............32 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 4 6.3 Operation Errors ..............53 SPECIFICATIONS........................... 55 PARAMETER LIST ......................... 59 Revision History YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 5: Safety Information
Preface YASKAWA’s RC5 is a power regenerative unit which has both braking and regenerative functions. This instruction manual describes installation, maintenance and inspection, troubleshooting, and specifications of the RC5. Read this instruction manual thoroughly before operation. I.1 CONDITIONS OF ACCEPTABILITY ............4 I.2 SAFETY INFORMATION . -
Page 6: Conditions Of Acceptability
Bonding of Electrical Equipment CAN/CSA C22.2 No.14-05 Industrial Control Equipment CSA B44.1-04/ASME A17.5-2004 Elevator and Escalator Electrical Equipment Figure i.1 CSA B44.1 / ASME A17.5 Figure i.1 CSA B44.1-04/ASME A17.5-2004 Mark YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 7: Operation
• To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA representative. • YASKAWA is not responsible for any modification of the product made by the user, since that will void your guarantee. -
Page 8: Notes For Safe Operation
Failure to observe this caution can result in a fire. (Refer to page 24) Tighten terminal screws. Failure to observe this caution can result in a fire. (Refer to page 24) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 9 They are easily damaged by static electricity. (Refer to page 46) Do not connect or disconnect wires or connectors while power is applied to the circuit. Failure to observe this caution can result in personal injury. (Refer to page 46) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 10: Warning Label
Attendez 5 minutes après la coupure de l’ alimentation électrique afin que les condensateurs soient complète- ment décharges. Assurez vous de connecter a la masse le fil du neutre afin d’ être en accord avec la règlementation YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 11: Receiving
1.2 INSPECTION CHECKPOINTS ............13 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 12: Section Safety
CAUTION Do not install or operate any power regenerative unit which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equipment damage. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 13: Inspection Checkpoints
Remove the front cover of the power regenerative unit. Is hardware properly seated and securely tightened? Check all visible hardware with appropriate tools. If any of the above checkpoints are not satisfactory, contact your YASKAWA representative. Checking the Nameplate Data Nameplate Data Example of standard domestic model CIMR-R5U2011. - Page 14 1.2 Inspection Checkpoints This page intentionally blank. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 15: Installation
2.6 REMOVING AND REPLACING THE LCD MONITOR/DIGITAL OPERATOR..... . 22 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 16: Section Safety
When mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 45°C. Overheating may cause a fire or damage to the unit. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 17: Checking Installation Site
Place a cover over the power regenerative unit during installation to shield it from metal power produced by drilling. Always remove the cover from the power regenerative unit after completing installation. Otherwise, ventilation will be reduced, causing the power regenerative unit to overheat. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 18: Clearances
4. Ensure sufficient space for the sections at the upper and lower parts marked with * in order to permit the flow of intake/exhaust air to / from the unit. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 19: Dimensions
Models of 200 V/400 V 37 kW and Higher Figure 2.3 shows a 200 V 37 kW model. Figure 2.3 STATUS READY ALARM OL OH OV UV :LIGHT :BLINK :LIGHT OFF Figure 2.3 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 20 4075 (11.22) (10.83) Note: RC5 is offered in the following enclosure types: • IP20: 23P7 to 2030 • IP20: 43P7 to 4030 • IP00: 2037 • IP00: 4037 to 4075 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 21: Removing And Replacing The
Replace the front cover first and then install the LCD monitor/digital operator on the cover. Refer to Removing and Replacing the LCD Monitor/Digital Operator on page 22 for replacing the LCD monitor/digital operator. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 22: Removing And Replacing The Lcd Monitor/Digital Operator
Figure 2.6 Replacing the LCD Monitor/Digital Operator Note: Never fit the LCD monitor/digital operator in any other direction or by any other method. The LCD monitor/digital operator will not be connected to the inverter. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 23: Wiring
3.5 EXTERNAL TERMINALS ............. . 32 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 24: Section Safety
Verify that the rated voltage of the power regenerative unit coincides with the rated voltage of the power regenerative unit to be connected. Failure to observe this caution can result in a fire. Tighten terminal screws. Failure to observe this caution can result in a fire. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 25: Connection Diagram
Figure 3.1 Connection Diagram (When connecting a RC5 and a Yaskawa AC Drive) <1> Connect to the terminal (+)1 for 200 V class 0.4 to 22 kW, and 400 V class 0.4 to 45 kW Yaskawa AC drive. Use terminal (+)3 for 200 V class 30 to 37 kW, and 400 V class 55 to 75 kW VS-616G5 drivers or another Yaskawa drive (inverter) product. -
Page 26: Selecting Peripheral Devices
20181A UFU000154 A30QS80-4 FU-002083 P243 20221A UFU000155 A30QS100-4 FU-002083 P243 20301A UFU000156 A30QS150-4 FU-002083 P243 20370A UFU000156 A30QS150-4 FU-002083 P243 Note: These fuses and fuse holders are made by FERRAZ. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 27: Power Coordination And Current Suppression Reactors
RC5. Use a single Power Coordination and a single Current Suppression reactor for each RC5 application. Recommended RC5 Power Cooridination and Suppression Reactor Specifications Table 3.3 shows Yaskawa recommended specifications for Power Coordination and Current Suppression reactors for each RC5 model. Table 3.3 Recommended RC5 Power Cooridination and Suppression Reactor Specifications Power Coordination Reactor... -
Page 28: Wiring Precautions
• When using more than one power regenerative unit, be careful not to loop the ground wire. Figure 3.4 Figure 3.4 Ground Wiring YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 29: Wiring Main Circuit Terminals
Note: Cable size is selected assuming external wiring of single 3-core cables at an ambient temperature of 30°C. Note: For model number 2015, use closed-loop connectors that are recommended by JST (JST 14-5). YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 30 Note: Cable size is selected assuming external wiring of single 3-core cables at an ambient temperature of 30°C Note: For model number 4011 and 4015, use closed-loop connectors that are recommended by JST (JST 3.5 - R5). YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 31: Closed-Loop Connectors Size
(If there is a possibility of excessive voltage drop, use a larger wire suitable to the required length.) Line voltage drop (V) = 3 x wire resistance (Ω/km) x wire length (m) x current (A) x 10 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 32: External Terminals
5 V: 100% of rated input Multi-function Analog - 10 V to + 10 VDC 2 mA or Analog Output current Output (H1-04) less Analog Ground <1> Indicates the terminal number of the control card. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 33: Operation
4.7 RUN COMMAND SELECTION ............44 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 34: Section Safety
Failure to observe this caution can result in harmful burns to the body. All the constants of the power regenerative unit have been preset at the factory. Do not change the settings unnecessarily. The power regenerative unit may be damaged. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 35: Checks Prior To Main Power Application
• Make sure that the power regenerative unit and the control device are wired correctly. • Set the run command of the power regenerative unit and the drive to OFF. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 36: Setting The Power Supply Voltage Jumper
23CN 24CN 25CN 26CN 22CN FU2 21CN 380V 400/415V 440V 460V Jumper Figure 4.1 Setting the Power Supply Voltage (For 400 V Class Power Regenerative Unit between 37 kW and 75 kW) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 37: Using The Digital Operator
16 characters per line. LOCAL MENU REMOTE DATA ENTER Keys Execute operations such as setting RESET user parameters and monitoring. STOP Figure 4.2 Digital Operator Component Names and Functions YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 38 This Key can be enabled or disabled by setting o2-02 when operating from the control circuit terminal. Note: Except diagrams, keys are referred to using the key names listed in the above table. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 39: Digital Operator Modes
• Protection: Settings for the motor and power regenerative unit protection function • Operator: Selects the Digital Operator’s display and Key function Modified constants mode Use this mode to read/set user parameters that have been changed from their factory set values. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 40: Navigating Digital Operator Modes
Run commands can’t be received from any other display. (Monitor display in the operation mode appears when the power is turned ON.) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 41 Run Source display is as shown on the left. Operator Function b1 Sequence The parameter setting has been completed (operation mode has changed from the external terminals to the operator). YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 42: Operation Mode
Function U3 Last Fault Fault History None Various monitors DATA Function selection U1 (Monitor) ENTER DC Bus Voltage Function U1 U1-02 = 300 VDC Monitor Figure 4.4 Operations in Operation Mode YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 43: Power On/Off Sequence
• Run output of the power regenerative unit turns OFF one second after the run command is turned OFF. • Turn the power OFF after the run output of the power regenerative unit is OFF. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 44: Run Command Selection
Figure 4.7 Time chart of the Manual Run mode Build a sequence so that the run commands of the power regenerative unit and the inverter are turned ON at the same time. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 45: Maintenance And Inspection
5.2 PERIODIC INSPECTION AND MAINTENANCE ..........47 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 46: Section Safety
They are easily damaged by static electricity. Do not connect or disconnect wires or connectors while power is applied to the circuit. Failure to observe this caution can result in personal injury. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 47: Periodic Inspection And Maintenance
Replace with new board. (Determine need by inspection.) Note: Usage conditions are as follows: • Ambient temperature: Yearly average of 30°C • Load factor: 80% max. • Operating rate: 12 hours max. per day. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 48 5.2 Periodic Inspection and Maintenance This page intentionally blank. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 49: Troubleshooting
6.3 OPERATION ERRORS ..............53 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 50: Fault Detection
Heatsink Max temp The cooling fan of the power Replace the cooling fan. (Contact our exceeded 105°C. regenerative unit has stopped. sales representative.) (Stopping method: Coast to stop) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 51 CPF02 Baseblock Circuit Error BB Circuit Err CPF03 EEPROM Error The control circuit is damaged. Replace the control card. EEPROM Err CPF04 CPU Internal A/D Converter Error Internal A/D Err YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 52: Minor Fault Detection
External fault (terminal S3-SC) External Fault 3 multi-function inputs. An external fault was input from a multi-function input. • Remove the cause of the external External fault (terminal S4-SC) External Fault 4 fault. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... -
Page 53: Operation Errors
The parameter setting is outside of the valid setting range. Limit OPE03 The same setting has been selected for two or more multi-function inputs Multi-function Input Selection Error Terminal (H1-01, H1-02) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 54 6.3 Operation Errors This page intentionally blank. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 55: Specifications
Specifications YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 56 - 10°C to + 45°C (Open chassis type) Conditions Humidity 90% RH or less (non-condensing) Vibration 9.8 m/s (1G) less than 20 Hz, up to 1.96 m/s (0.2G) at 20 to 50 Hz YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 57 Note: <1> Imbalance rate between phases can be calculated using the following formula (Conforming to IEC1800-3). Imbalance rate between phases [%] = Three-phase average voltage divided by (Max. voltage - Min. voltage) x 67. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 58 This page intentionally blank. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
-
Page 59: Parameter List
Parameter List YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual... - Page 60 200 V class: 400 V/10 V U1-21 the main circuit DC voltage. 400 V class: 800 V/10 V V Deviation Software No. (CPU) U1-28 (Manufacturer’s ID number) (Cannot be output) — CPU ID YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 61 Accumulated time of third fault Elapsed running or power-on time when the 3rd to last fault U3-07 occurred. Elapsed Time 3 Accumulated time of fourth/ Elapsed running or power-on time when the 4th to last fault oldest fault U3-08 occurred. Elapsed Time 4 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 62 Selects the function of terminals M2 - M4. 0: During Run 1 H2-03 0 to 20 Closed - When a run command is input or the Drive is outputting voltage. [Terminal M3 Sel] Refer to Table A.4. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 63 = 4. o1-01 4 to 8 4: Power supply voltage (U1-04) [User Monitor Sel] 7: Power at power side (U1-07) 8: Power supply frequency (U1-08) YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 64 U1-13. 0: Power-On Time - Time accumulates when the Unit o2-08 0, 1 is powered. [Elapsed Time Run] 1: Running Time - time accumulates only when the Unit is running. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 65 Closed = When OL1 is 80% of its trip point or greater. [Overload (OL1)] Overheat pre-alarm Closed = When the Unit’s heatsink temperature exceeds the setting of parameter [OH Prealarm] L8-02. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 66 [AC Frequency] Voltage deviation input 200 V class: 400 V/10 V 100% = 400 / 800 Vdc depending on the [V Deviation] 400 V class: 800 V/10 V Unit voltage rating. YASKAWA ELECTRIC TOEP C710656 01C YASKAWA - RC5 Instruction Manual...
- Page 67 Revision History Document revision dates and revision numbers are provided on the bottom of the back cover. MANUAL NO. TOEP C710656 01A Published in Japan February 2010 08-4 Revision number Date of original publication Date of publication Date of Publication Rev.
- Page 69 YASKAWA - RC5 Power Regenerative Unit Instruction Manual YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...