Kenmore 153.332040 Owner's Manual
Power vented gas models with hot surface ignition
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Owner's Manual
THE ECONOMIZER™ 6
GAS WATER HEATER
POWER VENTED GAS MODELS
WITH HOT SURFACE IGNITION
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING.
NOT FOR USE IN MOBILE HOMES.
MODEL NO.
153.332040
153.332050
153.332060
153.332070
C3 Technology
the new ANSI Z21.10.1 standard that deals
with the accidental or unintended ignition
of flammable vapors, such as those
emitted by gasoline.
ADVERTENCIA
Si no puede leer o entender el inglés y necesita el manual instructivo
y/o etiquetas en español puede obtenerlos llamando al
1-800-821-2017. NO TRATE DE INSTALAR O OPERAR ESTE
CALENTADOR DE AGUA si no entiende la información en las etiquetas
o en el manual instructivo. No hacer caso de esta advertencia podría
resultar en la MUERTE O GRAVES LESIONES CORPORALES.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
PRINTED IN THE U.S.A. 0905
40 Gallon Nat
50 Gallon Nat
40 Gallon LP
50 Gallon LP
®
Gas Water Heaters meet
www.sears.com
• Safety Instructions
• Installation
• Operation
• Care and Maintenance
• Troubleshooting
• Parts List
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.
1
PART NO. 185249-000
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Table of Contents
Troubleshooting
Related Manuals for Kenmore 153.332040
Summary of Contents for Kenmore 153.332040
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Page 1: For Your Safety
CALENTADOR DE AGUA si no entiende la información en las etiquetas o en el manual instructivo. No hacer caso de esta advertencia podría resultar en la MUERTE O GRAVES LESIONES CORPORALES. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A PRINTED IN THE U.S.A. 0905 • Safety Instructions •... -
Page 2: Safe Installation, Use And Service
Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater. -
Page 3: Safety Precautions
SAFETY PRECAUTIONS... -
Page 4: Table Of Contents
MATERIALS AND BASIC TOOLS NEEDED ... 6 TYPICAL INSTALLATION ... 7 INSTALLATION INSTRUCTIONS ... 8-21 Removing the Old Water Heater ... 8 Facts to Consider About the Location ... 9-10 Insulation Blankets ... 10 Combustion Air and Ventilation for Appliances Located in Unconfined Spaces ... 10 Combustion Air and Ventilation for Appliances Located in Confined Spaces ...10-11... -
Page 5: Customer Responsibilities
If you should decide that you want the new water heater professionally installed by Sears call 1-800-4-MY-HOME®. They will arrange for prompt, quality installation by Sears authorized contractors. Abbreviations Found In This Instruction Manual: •... -
Page 6: Materials And Basic Tools Needed
MATERIALS AND BASIC TOOLS NEEDED Materials Needed To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation. EXPANSION TANKS FOR THERMAL EXPANSION... -
Page 7: Typical Installation
GET TO KNOW YOUR WATER HEATER - GAS MODELS A Vent Pipe–Exhaust B Vent Terminal C Vent Adapter-Rubber Boot D Blower Assembly E Cold Water Inlet F Inlet Water Shut-off Valve G Union H Inlet Dip Tube J Anode** * ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS. -
Page 8: Installation Instructions
Figures 2 and 5. 5. Disconnect the vent pipe from the blower assembly where it connects to the water heater. In most installations the vent pipe can be lifted off after any screw or other attached devices are removed. Make sure existing vent complies with maximum and minimum vent lengths on page 17. -
Page 9: Facts To Consider About The Location
• Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its water supply. INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, STORAGE AND UTILITY AREAS, ETC.): Flammable liquids (such as gasoline, solvents,... -
Page 10: Insulation Blankets
• Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the blower assembly. - Page 11 Chemical vapor corrosion of the flue, blower assembly and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.
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Page 12: Water Piping
Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations. -
Page 13: Temperature-Pressure Relief Valve
(150 psi = 1,035 kPa) and a discharge capacity not less than the water heater input rate as shown on the model rating plate. For safe operation of the water heater, the relief valve must not be removed from its designated opening nor plugged. -
Page 14: Gas Piping
“off” the gas at each appliance. Leave all gas appliances shut “off” until the water heater installation is complete. A gas line of sufficient size must be run to the water heater. Consult the current edition of National Fuel Gas Code ANSI Z223.1/NFPA 54 and your gas supplier concerning pipe size. -
Page 15: Sediment Traps
1/2 pound per square inch (3.5 kPa). Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown in Figures 18 and 19. - Page 16 4. Make sure that the plastic tubing is still attached from the air pressure switch to the port on the blower housing. Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing. 5. Make sure the ON/OFF switch is in the OFF position and that the outer harness is connected from the blower control box to the connector on the bottom side of the gas valve.
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Page 17: Vent Connections To Blower Assembly
The water heater must be vented to the outdoors as described in these instructions. DO NOT connect this water heater to an existing vent or chimney. It must be vented separately from all other appliances. Nonmetallic vent may be used if it has “Heat Deflection Temperature”... -
Page 18: Venting
VENTING The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, 7.3.4e and 7.8a,b, as follows: 1. The exit terminals of a mechanical vent system shall be not less than 7 feet (2.13 m) above grade when located adjacent to public walkways, see Figure 23. -
Page 19: Vertical Vent Through Roof
This unit can vent through 2", 3" or 4" nonmetallic pipe and fittings. The vent pipe installation can be started from either the blower discharge or the termination wall. Keep in mind the total vent system (pipe and elbows) when installing the vent system, see VENTING AND INSTALLATION AND MAXIMUM VENT LENGTHS, page 17. -
Page 20: Vent Pipe Preparation
VENT PIPE PREPARATION 1. INITIAL PREPARATION Make sure the solvent cement you are planning to use is designed for the specific application you are attempting. Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use. Know the reputation of your manufacturer and their products. - Page 21 B. Deburring Use a knife, plastic pipe deburring tool, or file to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10°- 15°...
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Page 22: Operating Instructions
D. Do not use this appliance if any part has been under water. Immediately contact a qualified installer or service agency to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced! 4. This appliance is equipped with a device which automatically lights the burner. -
Page 23: Temperature Regulation
TEMPERATURE REGULATION Due to the nature of the typical gas water heater, the water temperature in certain situations may vary up to 30°F (16.7°C) higher or lower at the point of use such as, bathtubs, showers, sink, etc. Any water heater’s intended purpose is to heat water. Hot water is needed for cleansing, cleaning, and sanitizing (bodies, dishes, clothing). -
Page 24: For Your Information
CONDENSATE Whenever the water heater is filled with cold water, some condensate will form while the burner is on. A water heater may appear to be leaking when in fact the water is condensate. This usually happens when: a. A new water heater is filled with cold water for the first time. -
Page 25: Operational Conditions
“Condensate” in this section. OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with the anode rod is one of a “rotten egg smell”... -
Page 26: Burner Cleaning
In the event your burner or burner air openings require cleaning, turn the blower switch to the “OFF” position and allow the burner to cool. Call Sears Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned. -
Page 27: Draining
You may have a check valve installed in the water line or a water meter with a check valve. Consult your local water supplier or Sears Service Center for further information. Do not plug the temperature-pressure relief valve. -
Page 28: Leakage Checkpoints
If you are not thoroughly familiar with gas codes, your water heater, and safety practices, contact Sears Service Center to check the water heater. Read this manual first. Then before checking the water heater make sure the gas supply has been turned “OFF”, and never turn the gas “ON”... -
Page 29: Troubleshooting Guidelines
TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES These guidelines should be used by a qualified service agent. Call Sears Service at 1-800-4-MY-HOME for assistance. Inform the associate that this is a “Flammable Vapor Ignition Resistant” Product. LED STATUS An open earth ground circuit to the A B C ignition system. -
Page 30: Troubleshooting Guidelines
TROUBLESHOOTING GUIDELINES These guidelines should be utilized by a qualified service agent. When calling for service notify the service agent that this is a “Flammable Vapor Ignition Resistant” Product. -
Page 31: Repair Parts List
Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit. -
Page 32: Warranty
1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a new water heater for one that develops a leak.