Whirlpool WhiteMagic LSE805 Service Manual
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Whirlpool WhiteMagic LSE805 Service Manual

Whirlpool WhiteMagic LSE805 Service Manual

7.5 kg capacity
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Service Manual –LSE805-Philipines

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Summary of Contents for Whirlpool WhiteMagic LSE805

  • Page 1 Service Manual –LSE805-Philipines...
  • Page 2 INDEX INDEX PROJECT BRIEF PRODUCT BRIEF PRODUCT SPECIFICATION QUALITY IMPROVEMENTS PRODUCT EXPLODED VIEW WIRING DIAGRAM CONTROL COMPONENTS & CHECKING GUIDE TEST ROUTINES & ERROR CODES INSTALLATION AND DEMO...

  • Page 3: Project Brief

    Project brief Project brief...
  • Page 4 LSE805 – 7.5 kg ( Dry linen ) M1 – 6 programs( Steel basket)
  • Page 5 Charter, Objectives and Key Drivers Project Charter and Objectives Develop,Manufacture and Deliver cost effective platform to compete entry level 7.5 kg (dry linen) with Flush “C”type according to the objectives of Quality,time and cost specified for this project. Key Drivers for this Project Increases market share in exports FATL Customer Loyalty Relevance...

  • Page 6: Product Brief

    Product brief Product brief...
  • Page 7 WhiteMagic Model 7.5 kg (dry linen) Capacity Platform size 540 x 540 ID – φ (Existing WW) OD- φ (Existing WW) Basket ID φ Prime mover Agipeller Styling GCD design GCD Glass Lid Front R25 , Rear R14 , No Dishing Cabinet User Interface New –...

  • Page 8: Product Specification

    Product Specifications Product Specifications...
  • Page 9 WHIRLPOOL Project Number 2K8/16 Rev : 0C #629555 LAUNDRY SALES RELEASE 2009 Model Year 20/08/09 PRODUCT INFORMATION HOW SOLD Washer - Product Type Market Philliphines export Top Load FA Similar to Model Channel Current Model Line-up Position Low End Segment...

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Power Supply 220 V AC ± 10% 60 Hz Wash Capacity 7.5kg Dry linen Water Consumption (Full Cycle) 70-130 L Power Consumption Per Wash (Kw/H) Safety Standard IEC 60335-1,IEC 60335-2-7,IEC 60335 -2-4 Spin Speed 760 rpm (Max) Machine Dimension (WxDxH) 540 X 570 X 950 (mm) Machine Weight...
  • Page 11 Lid Glass Tempered with ceramic printing -Black printing Glass Lid sticker Yes - TEMPERED GLASS (Same as Sapphire) Escutcheon (GCD to provide artwork) - Greyish Blue matching to handle Color Light grey-top and Greyish blue handle Underbase Whirlpool Logo Al.dome Logo...
  • Page 12 WASH PERFORMANCE Prime Mover(Need to understand functional differences between Agipeller single action & dual action agitator). Internals Same as Quartz with Ivory SS basket Agipeller / Impeller RPM 16-21 STR/min(Based on program) Lint Filter Yes (Inbuilt Magic lint filter) Detergent Dispenser Yes (Right of Top below the lid) Bleach Dispenser Yes @ Top Area...
  • Page 13 CONVENIENCE Delay Wash : Memory back up: Manual Water Level Selection 4 levels On-OFF Electronic Start / Pause (Automatic water level selection ) 6th Sense 7-Segment Display Cycle Configuration Soak/Wash/Rinse/ Spin Water Storage Yes (Aqua Store) 7 Degment Display Child lock: Rinse Hold/Water Saver Yes (Separate)(aqua save) Foot...
  • Page 14 PRODUCT EXPLODED PRODUCT EXPLODED...
  • Page 15 FULL MACHINE ASSEMBLY...
  • Page 16 FULL MACHINE ASSEMBLY Full Machine Assy Sl.No Description Top assembly Agipeller assembly Basket assembly Motor Plate and Tub support assembly Suspension assembly Cabinet assembly Underbase assembly...
  • Page 17 TOP ASSEMBLY...
  • Page 18 TOP ASSEMBLY TOP ASSY Sl.No Part No Description P018730020A Top - Quartz P018830030A Hinge Pin – Quartz P014330040A Bush – White magic P018730030A Side hole plug - Top P018730040A Add on - Key pad activator P018734160A PCB ASSY-M1-QUARTZ-220V/60Hz-PHILIPPINES P018730050A Spacer PCB mounting P018731020A Housing Dispenser - Quartz S011320150D...
  • Page 19 AGIPELLER ASSEMBLY...
  • Page 20 BOM AGIPELLER ASSEMBLY AGIPELLER ASSEMBLY Sl.No Part No Description P0161100700 CAP - Agipeller P018713040A Agipeller...
  • Page 21 BASKET ASSEMBLY...
  • Page 22 BASKET ASSEMBLY Basket Assy Sl.No Part No Description P010113020A Ba l a nce ri ng a s s embl y (APWH) P018713010B BASKET WARPPER(SS) - IVORY S011321000C SS-SCREW ST 4.2X13 BT-INTEG. WASHER P018713020A BASKET BOTTOM (PLASTIC) - IVORY P010113110B SADDLE BLOCK P018813080C DRIVE HUB - 24"...
  • Page 23 MOTOR PLATE & TUB SUPPORT ASSEMBLY...
  • Page 24 MOTOR PLATE & TUB SUPPORT ASSEMBLY Tub , Motor plate and Tub Support assembly Sl.No Part No Description P01011200 Tub assembly Motor Plate and Tub support assembly...
  • Page 25 TUB ASSEMBLY...

  • Page 26: Tub Assembly

    TUB ASSEMBLY TUB Assy Sl.No Part No Description P010112000C Tub with air dome...
  • Page 27 MOTOR PLATE & TUB SUPPORT ASSEMBLY...
  • Page 28 MOTOR PLATE & TUB SUPPORT ASSEMBLY Motor Plate and Tub Support Assy Sl.No Part No Description P0196110100 Drive Assy. FP60 Dlx / 123 P010111500D Bracket-Capacitor S016150040B CAPACITOR-INDUCTANCE CAN 10 microfarad P01011114 Brake assembly P014311080A TORQUE MOTOR P015210010A Hose P018811150A DRIVE BELT - 60HZ P018711010A Motor P018711050A...
  • Page 29 SUSPENSION ASSEMBLY...
  • Page 30 BOM SUSPENSION ASSEMBLY Suspension Assy Sl.No Part No Description P0101001502 Ball lower Suspension P018707020A Suspension Back Assembly P018707010A Suspension Front Assembly...
  • Page 31 CABINET ASSEMBLY...
  • Page 32 BOM CABINET ASSEMBLY CABINET ASSEMBLY Sl.No Part No Description P018721030A Cabinet quartz P018721040A Handle P018821040E Bridge plate P018721070A Inspection cover S0113203900 SCREW ST4.2X13 WITH INTEGRATED WASHER P018721060A Top Holder-Quartz P018721050A Gusset Top-Quartz...
  • Page 33 Machine Electrical Diagram Quartz...

  • Page 34: Wiring Diagram

    Wiring Diagram...
  • Page 35 Component Checking Guide Quartz...

  • Page 36: Lid Switch

    LIST OF COMPONENTS LIST OF COMPONENTS Sl No Control Components Part Number Description PSC Motor P018711 010A Motor Capacitor S016150040B CAPACITOR-INDUCTANCE CAN 10 microfarad Brake Actuator P014311 080A Torque Motor - WM Inlet Valve assembly P018831 040B Inlet Valve Assy Lid Switch P01 6131 180A Lid Switch...
  • Page 37 CHECKLIST OF CONTROL COMPONENTS CHECKLIST OF CONTROL COMPONENTS Sl No Control Part Number Description Parameter to be checked Equipment Value Components PSC Motor P018711010A Motor 1. Motor Coil Resistance Digital Across Resistance Multimeter a) CCW Winding (2 - 3) - Red 41.5±7% b) CW Winding (2 - 1) - Yellow 41.5±7%...
  • Page 38 CHECKLIST OF CONTROL COMPONENTS cont.. CHECKLIST OF CONTROL COMPONENTS cont.. Control Part Number Description Parameter to be Equipment Value Components checked Lid Switch P01 6131 180A Lid Switch - 1. Switch contact Digital Actuator Resistance Swift Resistance Multimeter Pressed Not Pressed ∞...
  • Page 39 CHECKLIST OF CONTROL COMPONENTS cont.. CHECKLIST OF CONTROL COMPONENTS cont.. Control Part Number Description Parameter to be checked Equipment Value Components 0 Ω Power Cord P01 8854 040A Power Cord 1. Connectivity between Plug L (Line) Digital Multimeter Assy Exports - pin and L (Line terminal - Red wire) 220V/16A terminal...
  • Page 40 POINTS TO REMEMBER POINTS TO REMEMBER • Disconnect power to the machine before removing the components from the machine. • Do not measure the resistance at powered on condition. • Before measuring the resistance, remove the connector from the component. •...
  • Page 41 MOTOR + CAPACITOR MOTOR + CAPACITOR Basic Function: • Transform electrical energy into mechanical energy (movement) Circuit: Electrical Parameter: Motor type Permanent Split Capacitor Motor Nominal voltage 230V AC Locked Rotor Current max.: 5 A Nominal resistor (25°C) 16.6Ω Motor Capacitor 9.3µF Protective Inductor 50µH...
  • Page 42 BRAKE ACTUATOR BRAKE ACTUATOR Basic Function: Used to drain water from the tub • Used to release brake • Circuit: Electrical Parameter: Motor type Permanent Magnet Synchronous type Nominal power < 4W Nominal voltage 230V Nominal Current <0.03A Nominal resistor (25°C) 7.5 –...
  • Page 43 INLET VALVE INLET VALVE Basic Function: Open/close the water inlet flow. • Circuit: Electrical Parameter: Nominal power 5.5VA Nominal voltage 230V AC 25 mA ± 20% Nominal current Nominal resistor (20°C) 4.3 – 4.6 kΩ Inductance (open valve) 10.5 – 11.10 H Inductance (close valve) 6.04 –...
  • Page 44 LID SWITCH LID SWITCH Basic Function: It is the feedback about the Lid status (closed/opened). Circuit: Electrical Parameter: Voltage 5V DC Type Single Pole Single Throw (SPST) Normally Open Switch Connector Type: Number of circuits Lid Switch 4.8 x 0.5 mm Tab Control Unit Mini-fit Jr 6-ckt Board-in connector (Signal Connector - SC) Test:...
  • Page 45 PRESSURE SENSOR PRESSURE SENSOR Basic Function: • The pressure sensor is the Frequency Transducer which coverts water level into frequency. • Pressure sensor is used for sensing water level in the Tub. • Used for Automatic water level selection. Proposed sensor works under the concept of: •...
  • Page 46 Machine Test Routines Quartz...
  • Page 47 LIST OF TEST ROUTINES LIST OF TEST ROUTINES For LSE805 Key Combination Test in Test Routine After Memory Invoked from For Whom Machine Keep Name Completion Retention Press Twice or Jig Press Line Test Programming Program Special Programming 1. Line Machine Routine State...
  • Page 48 LINE / SERVICE TEST ROUTINE LINE / SERVICE TEST ROUTINE To invoke the Line Test routine the following sequence to be followed: 1. Bring the control to PROGRAMMING State from OFF State by pressing On/Off key. 2. Keep pressing the Program key, press the Special Cycle twice with interval between two key presses above 100 ms. When this test routine is invoked a.
  • Page 49 LINE / SERVICE TEST ROUTINE cont.. LINE / SERVICE TEST ROUTINE cont.. Sequence for LSE805 Duration Function Checked (approx) •Check whether all the 9 keys are open. •All the keys and 2” LEDs •Lid Switch •Lid Switch 3” Close->Open->Close (All LEDs will stop flashing and start glowing. They will remain in the glowing state till lid open-closure feedback is received.) •Fill...
  • Page 50 SHOP FLOOR DEMO ROUTINE SHOP FLOOR DEMO ROUTINE To invoke the Shop Floor Demo Routine the following sequence to be followed: 1. Bring the control to PROGRAMMING State from OFF State by pressing On/Off key. 2. Keep pressing the Program key, press the Water Level key twice with interval between two key presses above 100 ms. When this test routine is invoked a.
  • Page 51 SHOP FLOOR DEMO ROUTINE cont.. SHOP FLOOR DEMO ROUTINE cont.. Error Error Type Under check Description End Time LEDs LEDs 0:02 ZCD circuitry Absence of 4 cycles Brownout circuitry Brownout Circuitry (TBD [ 4.1– 4.5V DC]) Inlet Valve circuitry Turn on Inlet valve 0:08 Pre Condition: Pressure Sensor feedback should be with in the...
  • Page 52 PRESSURE SENSOR DIAGNOSTIC ROUTINE PRESSURE SENSOR DIAGNOSTIC ROUTINE This routine is helpful for testing the Pressure Sensor function. 1) To invoke this routine, bring the control to PROGRAMMING State from OFF State by pressing On/Off key. 2) Keep pressing the Water Level key, press the Start/Pause key twice with interval between two key presses above 100 ms. 3)The following sequence has to be followed: All the LEDs to be turned off during this routine This routine displays water level in liters in the machine on the seven-segment display for 2 seconds.
  • Page 53 SPIN TEST ROUTINE SPIN TEST ROUTINE This routine is helpful to test the Spin Function in the production line. To invoke this routine, bring the control to PROGRAMMING State from OFF State by pressing On/Off key. 1) Keep pressing the Wash Option key, press the Special Cycle key twice with interval between two key presses above 100 ms. 2)Provide a delay of 10 secs.
  • Page 54 COUNT CHECK ROUTINE COUNT CHECK ROUTINE To enter Count Check Routine, follow below mentioned steps: 1) In the OFF State, Keep pressing Start/Pause key, press Wash Option key twice with interval between two key presses above 100 ms. 2) Software version will be displayed with the Program LEDs glowing. (Binary sequence to be followed to indicate the Software version using the Program group LEDs.
  • Page 55 ERROR CODES Quartz...
  • Page 56 ERROR DISPLAY FOR LSE805 ERROR DISPLAY FOR LSE805 Error type Beeper timings LED display Lid Open during wash, Rinse and Beep 1.5 s – Off 5 s This Cycle status LEDs should start flashing at Spin sequence to be repeated until the 1Hz rate.
  • Page 57 Installation of LSE805-60 Hz Ensure all the 4 feets touch the floor evenly and corners are level with each other. Donot place the machine on Slanting / uneven / unstable surface. Place on a solid levelled surface to avoid excessive vibration during operation. Keep the machine at least 10cm away from the wall on all sides.
  • Page 58 Installation of LSE805-60 Hz Preparation for Washing Connect the fill hose to a water tap and turn the tap on. Unhook the drainhose and lay it flat on the floor Plug the powercord in to the electrical socket properly. Loading the Machine Separate Whites from colored clothes, and lint givers (eg: towels) from lint takers (Dark color garments etc.,).
  • Page 59 Installation of LSE805-60 Hz Machine operation Press the power button to Switch On the machine Select the desired program (6 programs). Press “Start” to begin the wash process At the end of wash process,machine gives buzzer sound to indicate the wash process completion to the consumer...
  • Page 60 Thanks...

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