Related Manuals for Omega DPU91-BC SERIES
Summary of Contents for Omega DPU91-BC SERIES
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Page 1: Safety
User’s Guide Shop online at omega.com e-mail: info@omega.com For latest product manuals: www.omegamanual.info DPU91-BC SERIES Batch Controller System... - Page 2 Fax: (203) 359-7700 e-mail: info@omega.com For Other Locations Visit omega.com/worldwide The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
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Page 3: Table Of Contents
• Do not use unit if display is cracked or broken. 2. Compatibility The Omega DPU91-BC Batch Controller is compatible with the Omega models FP-5300, FP-8500, FP-5600, FP-5200, FPB, FP-2540, FP-3-1500 paddlewheel fl ow sensors, models FMG-3000 and FMG-550 insertion magmeters, and models FP-5070 and FP-5060 in-line fl... -
Page 4: Dimensions
4. Dimensions DPU91-BC Batch Controller System 99.06 mm (3.90 in.) 99.06 mm (3.90 in.) ® 29.97 mm (1.18 in.) 91.44 mm (3.60 in.) 54.10 mm (2.13 in.) 8.13 mm (0.32 in.) OMEGA DPU91-BC Batch Controller System... -
Page 5: Ordering Information
• Handle modules by the edges. Never touch any exposed circuitry or contacts. • Wear an anti-static wristband or stand on an anti-static mat, or keep one hand touching a properly grounded pipe or other properly grounded piece of metal when handling modules. OMEGA DPU91-BC Batch Controller System... -
Page 6: Modules
Recommended for inductive loads 5) Pull module away from the unit greater than 50 VAC (remote relays, 6) Do not bend the connecting pins solenoids, pumps, etc.). OMEGA DPU91-BC Batch Controller System... -
Page 7: Terminal Identifi Cation
Maximum current draw is 300 mA. Connect sensor wire plug here as shown on page 7. Connect power and open collector wire plug here as shown on pages 8 and 9. OMEGA DPU91-BC Batch Controller System... -
Page 8: Wiring
• Wear an anti-static wristband or stand on an anti- static mat, or keep one hand touching a properly grounded pipe or other properly grounded piece of metal when handling modules. OMEGA DPU91-BC Batch Controller System... -
Page 9: Sensor Wiring
FREQ” and "SENSOR S3L" in Brown Brown the INPUT menu. • 5 VDC power is provided to White White the FMG-3000 Magmeter by Blue Blue connection the DPU91-BC. No additional Shield Shield power is required. OMEGA DPU91-BC Batch Controller System... -
Page 10: Power Wiring
Connect an external button or keypad (not supplied) to remotely control the DPU91-BC by wiring the Batch Module as shown. Start Stop Start Inhibit* Stop/Inhibit Resume Resume Common DPU90-BCM Common Batch Module *Wire an external input as override for preventing batch from starting. OMEGA DPU91-BC Batch Controller System... -
Page 11: Open Collector Wiring
Collector is de-energized in an NPN confi guration, set R1 NORMAL to CLOSED in the RELAY menu. Alarm PWR + PWR – Loop + with NORMAL Power Loop – set to OPEN. Supply OC – OC + OMEGA DPU91-BC Batch Controller System... -
Page 12: Relay Module Wiring
Activates relay when no fl ow is detected in X seconds after a batch cycle starts. (X is user defi ned) Default = 5 seconds. Flow Input Relay energized Time Relay de-energized % Batch Percentage OMEGA DPU91-BC Batch Controller System... - Page 13 Alarm will activate on every batch. % Batch Percentage SRC VOL – Source Volume: Activates relay when Source Volume falls to specifi ed volume ( only available when "Source Volume" is ON ). Relay energized Relay de-energized OMEGA DPU91-BC Batch Controller System...
- Page 14 Activates relay when any one of the four enabled conditions are met. User can select from Missing Signal, Overrun, High Flow or Error. ERROR – Error: If using S L fl ow sensor, activates relay when no sensor is detected. OMEGA DPU91-BC Batch Controller System...
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Page 15: Operation
ENTER key Access menus ENTER Save changes. DOWN and RIGHT keys Press both together to enable manual batch or top off a previous batch. The valve will open as long as the keys remained pressed. OMEGA DPU91-BC Batch Controller System... -
Page 16: System Setup
(Password may be required) ENTER Saves Changes Select another Menu Item Return to View Mode NOTE: Example only. Your display may be different. OMEGA DPU91-BC Batch Controller System... -
Page 17: Menu System
Source Volume displays the calculated remaining source volume. Shown if SOURCE VOLUME is ON. Relay Status displays relay status for Relays 1, 2 and 3. One of three states (OFF, ON, PLS) for each relay will be displayed. OMEGA DPU91-BC Batch Controller System... - Page 18 Reset Count? Confi rmation screen for clearing the Batch Count. Press ▲ or ▼ to select YES and press ENTER. Customizable Label is the View name assigned to the DPU91P. Default is BATCH for DPU91-BC. OMEGA DPU91-BC Batch Controller System...
- Page 19 Flow Units equal Batch Units divided by Flow Timebase. Default = GPM. Flow Timebase Select S (seconds), M (minutes), H (hours), or D (days). Default = s. Batch Confi rmation Select Batch Confi rmation option. Choose ON, OFF, or PWD (password). Default = OFF. OMEGA DPU91-BC Batch Controller System...
- Page 20 DPU91. The display value represents the precise current output. Adjustment limits: 19.00 mA to 21.00 mA. Default = 20 mA. Test Loop Press ▲ or ▼ to manually output a current value from 3.6 mA to 21.00 mA to test the output loop. OMEGA DPU91-BC Batch Controller System...
- Page 21 Note: This volume is resettable and totalizer volume must be reset to clear relay. (see Resettable Totalizer, pg. 16) Set Pulse Volume In VOL PULS Mode, set desired volume. Set Pulse Width In VOL PULS Mode, set desired pulse width. OMEGA DPU91-BC Batch Controller System...
- Page 22 This relay will remain energized while the batch is running. Relay Bypassed The specifi ed relay is in Bypass. Note: A relay is taken out of bypass using the Bypass select screen, found under the relay which is in TWO STG Mode. OMEGA DPU91-BC Batch Controller System...
- Page 23 PC COMM tool. Press ► and select YES to enable. REMOTE SETUP flashes when mode is enabled. Refer to the PC COMM Configuration/Diagnostic Tool manual, DPU90-CT, included with your PC COMM tool. Version Level Generation II or later indicates that the DPU91 is Batch-capable. OMEGA DPU91-BC Batch Controller System...
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Page 24: Error Messages
Manual overrun compensation is greater than or equal to the size of at least one of the stored batches. 19. Alarm Acknowledgement Messages Overrun was detected. High fl ow was detected. No S L communication or a sensor was detected. No fl ow was detected. OMEGA DPU91-BC Batch Controller System... -
Page 25: Calibration
• In Advanced Mode, the calculated K-Factor value will replace the fi rst K-Factor. • A K-Factor can be calculated for each batch. Repeat steps 1-5 for each batch and enter calculated K-Factor for the corresponding batch. OMEGA DPU91-BC Batch Controller System... -
Page 26: Specifi Cations
Base Unit ....0.63 kg (1.38 lb) electronics. Batch Module....0.16 kg (0.35 lb) • Minimum update period is 100 ms. Relay Module....0.19 kg (0.41 lb) • System response is tempered by the display rate. OMEGA DPU91-BC Batch Controller System... - Page 27 3.6 or 22 mA or NONE Actual update rate .. Determined by sensor type Test Mode ....Increment to desired current (range 3.6 to 21.00 mA) OC Outputs..... 1 Analog Outputs ..1 passive Linear scaling OMEGA DPU91-BC Batch Controller System...
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Page 28: Ordering Information
DPU91 Panel Mount Transmitter DPU90-R Relay Module - 2 DCR (dry-contact relays) DPU90-BCM Batch Module Accessories DPU90-CT PC COMM Confi guration tool DPU90-WM Wall Mount Accessory FPM-5000-LTCK Liquid Tight Connector Kit, NPT (1 pc.) OMEGA DPU91-BC Batch Controller System ®... - Page 29 OMEGA DPU91-BC Batch Controller System...
- Page 30 OMEGA DPU91-BC Batch Controller System...
- Page 31 Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification.
- Page 32 Where Do I Find Everything I Need for Process Measurement and Control? OMEGA…Of Course! Shop online at omega.com TEMPERATURE Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies Wire: Thermocouple, RTD & Thermistor Calibrators & Ice Point References Recorders, Controllers & Process Monitors...