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Summary of Contents for Frymaster PF95LP
- Page 1 Return to Cover Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 24-Hour Service Hotline 1-800-551-8633 819-5724 02-01...
- Page 2 Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Frymaster Factory Authorized Service Agency. WARNING SAFE AND SATISFACTORY OPERATION OF YOUR EQUIPMENT DEPENDS ON ITS PROPER INSTALLATION. INSTALLATION MUST CONFORM TO LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE, N.F.P.A.
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Page 3: Table Of Contents
PF95LP Low Profile Series Portable Filtration Systems TABLE OF CONTENTS Page # INTRODUCTION IMPORTANT INFORMATION INSTALLATION INSTRUCTIONS FILTER OPERATION CLEANING AND MAINTENANCE TROUBLESHOOTING PARTS LIST... -
Page 4: Introduction
FRYMASTER PF95LP PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.1 Ordering Parts Customers may order parts directly from their local Factory Authorized Service Center (FASC). See the numbers listed in section 1.2 for information of your nearest FASC. To speed up your order, the following information is required:... -
Page 5: Safety Information
1.3 After Purchase In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. -
Page 6: Important Information
CHAPTER 2: IMPORTANT INFORMATION 2.1 General The PF95LP Low Profile portable oil filters may be used with a variety of Frymaster fryers, as well as other manufacturers’ equipment. Oil or shortening is drained from the fryer into the filter pan, then pumped back into the frypot by means of the oil-return hose and nozzle-screen assembly after filtering. - Page 7 A. Standards: Usage of this filter unit must be in accordance with all applicable state and local codes. B. Electrical Connections: PF95LP units require connection to a 120V, 60-cycle, 15-amp power supply, or a 220V, 50-cycle, 7-amp power supply. Units are equipped with a grounded male receptacle for use with a 3-wire, 16 AWG power-cord set.
- Page 8 This should be done within 15 days of date of delivery. Retain the shipping container for inspection. NOTE: Frymaster does not assume responsibility for damage or loss incurred in transit.
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Page 9: Installation Instructions
Irreversible damage will result if water is allowed into the system, and the warranty will be voided. The PF95LP filtration system utilizes a filter-support grid, filter paper and a hold-down ring to secure the filter paper in place. - Page 10 E. Place filter pan cover onto the filter pan assembly. F. Position filter underneath the fryer drainpipe, then lock rear casters to prevent filter from moving. The fryer is now ready for filtering. PF95LP positioned properly under frypot drain-valve extension.
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Page 11: Filter Operation
CHAPTER 4: FILTER OPERATION 4.1 General Frymaster PF95LP portable filters are designed to operate primarily as independent filter units. The filter-unit is placed under the fryer drain-valve (with extension attached), connected to the power source, then activated after the frypot is drained into the filter pan. -
Page 12: Filter Preparation
C. Appropriate Clothing. 4.3 Filter Preparation 1. Position the PF95LP next to the fryer. Remove filter pan lid and position filter unit under frypot drain-valve extension 2. Ensure the filter power switch is in “OFF” position prior to connecting to power supply. - Page 13 4.4 Changing Filter Paper (cont.) Remove and replace the paper as follows: 1. Remove filter cover. 2. Open the locking clips of the hold- down ring and lift the ring out of the filter tank. 3. Roll both ends of the filter paper into the center, making sure no sediment falls out, and discard.
- Page 14 4.4 Changing Filter Paper (cont.) 4. Remove and check the support screen cleanliness scrub necessary. Ensure there is no build- up of shortening around the nipple assembly. 5. Check the filter pan for cleanliness and scrub if necessary; check the drain ports at the bottom rear of the filter pan also.
- Page 15 4.4 Changing Filter Paper (cont.) 7. Replace the hold-down ring and secure. 8. Replace filter pan cover. 4.5 Unit Operation 1. When filtering, follow these steps: 2. Follow the appropriate Sections 4.3 and 4.4 to prepare your filter for operation. 3.
- Page 16 4.5 Unit Operation (cont.) 5. Open the fryer door and be sure that the filter is in the proper position under the fryer drain valve extension. WARNING The oil temperature of the fryer to be filtered should be approximately 350°F (175°C).
- Page 17 4.5 Unit Operation (cont.) 7. With oil return nozzle in the frypot, turn filter switch “ON” to begin pumping clean oil into the fryer. Allow the oil to recycle through the fryer for a few seconds to wash out sediment on the bottom of the cooking vessel before closing the drain valve.
- Page 18 4.5 Unit Operation (cont.) CAUTION Operating the fryer without oil in the fryer vessel will cause damage to the fryer and the warranty will be voided. NOTE: After filtering, scrape off debris and sediment accumulated on the filter paper and discard.
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Page 19: Cleaning And Maintenance
FRYMASTER PF95LP PORTABLE FILTRATION SYSTEMS CHAPTER 5: CLEANING AND MAINTENANCE 5.1 General Cleaning operations fall into three general categories: • Wiping unit clean after each filter session; • Cleaning, changing filter paper and preparing the unit for the next day’ s business. - Page 20 5.3 Daily- Close Of Business At the close of a working day, the last order of business should be to filter the oil in all fryers. When the last fryer is finished, follow these steps: 1. Ensure the flexible hose and pump lines are clear by running the filter pump for an additional 10–15 seconds after air bubbles start coming from the oil return line.
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Page 21: Troubleshooting
FRYMASTER PF95LP PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.1 Operating Problems Plugged lines and plugged filter paper account for over 90 percent of filtration system malfunctions. Troubleshooting flowcharts included in this chapter, provide step-by-step instructions to assist the operator in diagnosing common malfunctions. - Page 22 6.2 Troubleshooting Flowcharts The following flowcharts contain information to assist the user in diagnosing the most common malfunctions with portable filtration systems. Possible solutions and/or corrective actions are given for each scenario. When utilizing these flowcharts, begin at the top of the diagram, then follow each step in sequence.
- Page 23 Filter Pump Fails To Pump Oil Filter pump fails to pump oil. Disconnect flexible oil return hose. Make sure it is cool before handling. Try blowing air through the hose. Submerge hose in very hot water, keeping the water out of the hose. Can you blow Water in the hose will cause severe air through it?
- Page 24 Rate Of Oil Return Slowing Rate of oil return to fryer is slowing. Disassemble unit and wipe Check for excess excess sediment out of the Is this the first fryer being filtered sediment build-up bottom of filter pan "sump", and during this filtering session? on filter paper remove any sediment from...
- Page 25 Blockage Between Filter Pan and Flex-Hose Valve Possible blockage between filter pan bottom and flex-hose disconnect. Disconnect oil line from filter pan to pump at the pump end. Turn pump ON and allow it to operate for a few seconds to ensure it does not run backwards.
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Page 26: Wiring Diagrams
6.3 Wiring Diagrams 6.3.1 PF95LP 120V Wiring Switch Housing Receptacle ON/OFF Switch 7 Amp Circuit Breaker 120 VAC Thermal Overload Reset Switch Motor Electrical Terminal Box Junction Box 120/230 VAC, 50/60 Hz Motor w/Thermal Overload Protector 6.3.2 PF95LP 230V Wiring... -
Page 27: Parts List
CHAPTER 7: PARTS LIST Note for FASC /Authorized Service Technicians: Order all parts directly from Dean Industries, Gardenia, CA, at: 1-800-995-1210 (Ext. 5023). Fax part orders to Dean Industries at: (310) 329-1578. Order filter paper and filter powder from Frymaster L.L.C., Shreveport, LA. - Page 28 Handle, Cover 55083 Hold-Down Ring 55-0011 Locking Lever, Hold Down Ring 55-0004 Latch Bolt 803-0170 Filter Paper, 16-1/2 x 25-1/2-inch, 100 sheets (Frymaster) 803-0002 Filter Powder, Carton (Frymaster) 55120 Support Screen 55490 Filter Pan 2734 Caster, Filter Pan, 2-inch, with Brake (rear)
- Page 29 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $6.00 SERVICE HOTLINE 819-5724 PRINTED IN THE UNITED STATES 1-800-551-8633 02-01...