Control Techniques SM-Encoder Plus User Manual
Control Techniques SM-Encoder Plus User Manual

Control Techniques SM-Encoder Plus User Manual

Solutions module for: unidrive sp, digitax st
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User Guide

SM-Encoder Plus
SM-Encoder
Output Plus
Solutions Module for:
Unidrive SP
Digitax ST
Part Number: 0471-0026-04
Issue: 4
www.controltechniques.com

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Summary of Contents for Control Techniques SM-Encoder Plus

  • Page 1: User Guide

    User Guide SM-Encoder Plus SM-Encoder Output Plus Solutions Module for: Unidrive SP Digitax ST Part Number: 0471-0026-04 Issue: 4 www.controltechniques.com...
  • Page 2: General Information

    Drive software version The SM-Encoder Plus and SM-Encoder Output Plus can only be used with the following drive software versions: SM-Encoder Plus SM-Encoder Output Plus ≥V01.02.00...
  • Page 3: Table Of Contents

    Single line descriptions ................. 22 Parameter descriptions ................. 28 Diagnostics ..............35 Displaying the trip history ..............35 Terminal data ............... 38 Encoder inputs (PL1) ................38 Encoder Outputs (PL2) ................. 39 SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 4: How To Use This Guide

    This guide contains information covering the identification of the Solutions Module, terminal layout for installation, fitting of the Solutions Module to the drive, parameter details and diagnosis information. Additional to the aforementioned are the specifications of the Solutions Module. SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 5: Safety Information

    In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4...
  • Page 6: Environmental Limits

    Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering. SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 7: Introduction

    13. The SM-Encoder Output Plus has all the features of the SM-Encoder Plus module but also provides an encoder power supply output and simulated encoder outputs.
  • Page 8: Set-Up Parameters

    500kHz* 16,384 Max input frequency = LPR x rpm / 60 The maximum speed in rpm which an encoder connected to the SM-Encoder Plus or NOTE SM-Encoder Output Plus can reach can be calculated from : Max rpm = (60 x Max input frequency) / Encoder LPR e.g.
  • Page 9: Simulated Outputs (Sm-Encoder Output Plus Only)

    B high, and with frequency and direction mode the marker is aligned with F high. The SM-Encoder Output Plus provides the ability to scale down the simulated encoder output signals. SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 10: Installing The Solutions Module

    Solutions Module slot located on the drive until it clicks into place (2). Note that some drives require a protective tab to be removed from the Solutions Module slot. For further information, refer to the appropriate drive manual. SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 11: Terminal Descriptions

    300mA for 5V and 8V encoders and 200mA for 15V encoders. Figure 4-3 Encoder cable connections External encoder Screen power supply connection 0V +V SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 12: Wiring, Shield Connections

    Encoder with galvanic isolation from motor When galvanically isolated the encoder device is mounted to the motor with isolation fitted between the motor housing / shaft and encoder as shown in Figure 4-5. SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 13 The ground connection of the cable shield is optional, this may be required to comply with safety measures or to reduce radiated radio frequency emissions from either the drive or encoder. SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 14 Circuit and encoder Stray Capacitance Motor Housing Motor Encoder Shaft Connection No Isolation connected Encoder between motor housing Encoder to encoder Body housing and encoder housing Housing SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 15: Cable Requirements

    Using this type of cable also allows for the connection of the outer shield to ground and the inner shields to 0V alone at both drive and encoder end, when required. SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4...
  • Page 16 Twisted Twisted pair pair Shield shield Shield shield Cable connection connection to 0V to 0V Connection Connection at drive at motor Cable Cable Ground clamp shield shield on shield SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 17: Getting Started

    4.3 Wiring, Shield connections on page 12. SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 18: Incremental Set-Up

    Pr x.10 Equivalent lines per revolution per revolution Number of lines per revolution Fd, Fr Number of lines per revolution / 2 Ensure: Initialisation Position feedback is initialised Pr x.45 SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 19: Simulated Encoder Output Set-Up

    SM-Encoder Output Plus freeze flag (Pr x.39). E.g. If slot 3 has a SM-Universal Encoder Plus fitted and slot 2 has an SM-Encoder Plus fitted, Pr 16.39 and Pr 17.39 need to be set to “OFF” before another freeze function can be performed on the SM-Encoder Plus or SM-Encoder Output Plus.
  • Page 20: Parameters

    The parameters listed in this chapter are used for programming and monitoring the SM- Encoder Plus and SM-Encoder Output Plus The SM-Encoder Plus and SM-Encoder Output Plus are classed as dumb modules as they do not have their own processors, and as a result all parameters are updated by the drive processor.
  • Page 21 User save: saved in drive EEPROM when the user initiates a parameter save. Power-down save: automatically saved in drive EEPROM at power-down when the under volts (UV) trip occurs. SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 22: Single Line Descriptions

    *Pr x.13, Pr x.24, Pr x.25 and Pr x.28 are only used when operating with a SM-Encoder NOTE Output Plus module. These parameters are not used when operating with a SM-Encoder Plus module SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 23 SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 24 Marker x.08 x.07 input Marker Marker flag position disable Freeze positional information Freeze input Freeze Freeze x.35 revolution flag SM-Applications counter x.39 SM-Universal Freeze x.36 Encoder Plus position SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 25 Revolution counter Position x.04 x.05 Positional information Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 26 Encoder Plus Freeze x.36 position flag Encoder Encoder simulation simulation mode source Position Encoder simulation Module encoder ratio numerator x.05 port Drive encoder 3.29 port Ab.L Fd.L Drive encoder position SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 27 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Solutions Module terminal Ab.L Fd.L PL2 term block SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 28: Parameter Descriptions

    Solutions Module is saved in EEPROM. If the drive is subsequently powered-up with a different Solutions Module fitted, or no Solutions Module fitted where one was previously fitted, the drive gives a SLx.dF or SLx.nF trip. SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 29 Marker position reset disable OFF (0) or On (1) OFF (0) Update rate: Background read SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 30 0 to 2 Update rate: Background read SM-Encoder Output Plus only The encoder supply voltage for the SM-Encoder Output Plus module is defined by this parameter as 0(5V), 1(8V), or 2(15V). SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 31 Ab (0) Update rate: 4ms x number of dumb modules The following encoders can be connected to the SM-Encoder Plus. 0, Ab: Quadrature incremental encoder, with or without marker pulse 1, Fd: Incremental encoder with frequency and direction outputs, with or without marker...
  • Page 32 Pr x.28 Mode Quadrature outputs Frequency and direction outputs Forward and reverse outputs Ab.L Quadrature outputs with marker lock 4 to 7 Fd.L Frequency and direction outputs with marker lock SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 33 Each time the marker becomes active, the non-marker position values (Pr x.29 and Pr x.30) are sampled and stored in Pr x.32 and Pr x.33. x.35 Freeze revolution counter 0 to 65535 revolutions Update rate: 4ms x number of dumb modules SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 34 OFF (0) Update rate: 4ms x number of dumb modules The SM-Encoder Plus and SM-Encoder Output Plus do not have their own freeze inputs, therefore the freeze inputs must come from a SM-Applications or SM-Universal Encoder Plus. The freeze data is processed every 4ms x number of dumb modules fitted.
  • Page 35: Diagnostics

    Trip type (UU = undervolts) Figure 7-2 Location of the status LED Unidrive SP Unidrive SP (size 0) (sizes 1 to 6) Digitax ST Non flashing: Normal status Flashing: Trip status SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 36 When the drive is reset this parameter is cleared for the relevant Solutions Module SLX.HF Solutions Module slot X trip: Solutions Module X hardware fault 200,205, Ensure Solutions Module is fitted correctly Return Solutions Module to supplier SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 37 If the trip persists, contact the supplier of the drive. Solutions Module trip: Drive mode has changed and Solutions Module SL.rtd parameter routing is now incorrect Press reset. If the trip persists, contact the supplier of the drive. SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 38: Terminal Data

    The termination resistors should be disabled (Pr x.16 = 0) if the outputs from the encoder are higher than 5V. SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: 4...
  • Page 39: Encoder Outputs (Pl2)

    Line loading 1 unit load Ω Line termination components Working common mode range +12V to –7V Absolute maximum applied voltage relative to 0V ±25V Absolute maximum applied differential voltage ±25V SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: 4 www.controltechniques.com...
  • Page 40 Keypad status modes .................35 Limitations ....................8 Line loading - PL1 ..................38 Line loading - PL2 ..................39 Logic diagram - SM-Encoder Output Plus ..........26 Logic diagram - SM-Encoder Plus ..............24 SM-Encoder Plus & SM-Encoder Output Plus User Guide www.controltechniques.com Issue: IssueNo...
  • Page 41 Solutions Module ID code ................28 Solutions Module set-up ................18 Terminal data .....................38 Terminal descriptions .................11 Termination - PL1 ..................38 Termination resistors ..................19 Trip history ....................35 Update time ....................20 Warnings ......................5 Wiring connections ..................17 SM-Encoder Plus & SM-Encoder Output Plus User Guide Issue: IssueNo www.controltechniques.com...
  • Page 42 0471-0026-04...

This manual is also suitable for:

Sm-encoder output plus

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