Exmark FR524 Operator's & Parts Manual
Frontrunner
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Also See for FR524:
- Operator's manual (28 pages) ,
- Parts manual (12 pages) ,
- Setup instructions (4 pages)
Related Manuals for Exmark FR524
Summary of Contents for Exmark FR524
- Page 1 For Serial Nos. 600,000 & Higher Part No. 109-4290 Rev. B...
- Page 2 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
- Page 3 WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition.
- Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
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Page 5: Table Of Contents
4. MAINTENANCE & ADJUSTMENTS Deck Raising and Lowering ................ 7-9 Maintenance..................... 9-12 Adjustments ................... 12-14 5. PARTS LIST FR524 Deck Group ................15-16 FR604 Deck Group ................17-18 Front Frame Group................. 19-20 Decal Group ....................21 6. WARRANTY ......................22... -
Page 6: Safety Alert Symbol
MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your mower, read the FrontRunner tractor and cutting deck manual instructions carefully. -
Page 7: Operation
1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. - Page 8 1.6.4 New safety signs may be obtained from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
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Page 9: Specifications
♦ Tip-over could cause serious injury or death. HOW TO AVOID THE HAZARD ♦ When operating a FrontRunner tractor without an approved Exmark front mount attachment, observe the following: Limit operation to minimum required to install a different front mount attachment. -
Page 10: Assemble Deck To Frontrunner
3.1 ASSEMBLE DECK TO FRONTRUNNER IMPORTANT: Do not transport FrontRunner tractor without an approved Exmark front mount attachment. 3.1.1 Stop engine, wait for all moving parts to stop and remove key. Engage parking brake. 3.1.2 Rotate the fold lock lever, located on the front frame, in the unlocked position. (See Figure 1). -
Page 11: Deck Removal
3.1.11 Extend the cylinder fully until the caster wheels contact the ground and deck is in the fully raised position. The fold lock levers should have reset and snapped into the “locked” position. Lower the floor pan. 3.1.12 Connect the drive shaft by pushing back the spring loaded collar. Align and couple drive shaft to splined drive shaft and release collar. -
Page 12: Maintenance & Adjustments
3.2.10 Stand in front of the deck and pull the unit away from the tractor or back the tractor away from the deck. IMPORTANT: Do not transport FrontRunner tractor without an approved Exmark front mount attachment. 4. MAINTENANCE & ADJUSTMENTS... - Page 13 WARNING POTENTIAL HAZARD ♦ Operating the mower in the raised service position can be dangerous. WHAT CAN HAPPEN ♦ Engaging the PTO with a deck in the raised position can result in a serious injury or property damage. HOW TO AVOID THE HAZARD ♦...
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Page 14: Maintenance
WARNING POTENTIAL HAZARD ♦ Driving the mower deck in the folded service position can be dangerous. WHAT CAN HAPPEN ♦ The mower can tip forward. HOW TO AVOID THE HAZARD ♦ Always lower and lock mower deck in the operation position before driving. - Page 15 HOW TO AVOID THE HAZARD ♦ Always reinstall original Exmark blades, blade bushings, spring disc washers, and blade bolts in the correct positions as shown.
- Page 16 4.2.3 Check for loose hardware: Service Interval: Daily a) Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. b) Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating the unit. 4.2.4 Check tire pressures: The front caster tires are semi-pneumatic and do not need to be inflated.
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Page 17: Adjustments
Remove the gearbox and drive shaft assembly from the mower deck. Retain hardware for re-use. Remove the oil drain plug on the side of the gearbox section and drain oil. (See Figure 11) FIGURE 11 Reinstall the gearbox and drive shaft assembly to the mower deck. Fill gearbox with Mobil SHC (synthetic) 75W-90 gear lube oil until level with oil drain/fill plug. - Page 18 NOTE: When anti-scalp rollers are placed in these positions, reduced deck floatation will result. 4.3.2 Deck Leveling: Position mower on a flat surface. Stop engine, wait for all moving parts to stop. Engage parking brake. Check tire pressure in drive tires. For Units Equipped With Turf Tires: The drive tires should be inflated to 13 psi (90 kpa).
- Page 19 the deck chain screws up and down to correct the cut heights measured above. Tighten the chain bolts in the deck lift arms making sure they don’t move while tightening. Recheck the cut heights and that the tension on all the chains is approximately equal.
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Page 20: Parts List
109-4382 Asm, Deck Complete......1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Kit also includes items #18 & #29. Complete deck assembly includes all items from pages 15 & 16 except drive shaft assembly, drive shaft... - Page 21 109-4492 Washer, Special ........1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524Q. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings and spindles &...
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Page 22: Fr604 Deck Group
109-4380 Asm, Deck Complete......1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Kit also includes items #18 & #29. Complete deck assembly includes all items from pages 17 & 18 except drive shaft assembly, drive shaft... - Page 23 109-4492 Washer, Special ........1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604Q. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings and spindles &...
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Page 24: Front Frame Group
Asm, Front Frame W/Decal 524 .... 1 109-2379 Asm, Front Cover W/Decal ....1 109-4575 Asm, Front Frame W/Decal 604 .... 1 3296-51 Nut, Nyloc 3/4-10 ........2 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). -
Page 25: Front Frame Group
Ring, Retaining ........1 109-2206 Wld, Lock Lever RH.......1 1-806005 Hairpin, Cotter ........1 109-2760 Arm, PTO Switch ........1 109-0045 Pin, Cylinder Mount ....... 1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). -
Page 26: Decal Group
5.4 DECAL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1-303508 Decal, Discharge Warning .....1 109-2354 Decal, Crushing Hazard......2 1-643222 Decal, Belt Routing ........1 103-1146 Decal, Ultracut 60 ........1 103-8425 Decal, Driveline........2 109-2993 Decal, Deck Height ........ 1 1-633922 Decal, Antiscalp ........1 103-1145... -
Page 27: Warranty
This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be... - Page 28 MICRO-MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER STANDON Check us out on the Web: www.exmark.com © 2005-2006 EXMARK MFG. CO. INC. PART NO. 109-4290 Rev. B INDUSTRIAL PARK BOX 808 (402) 223-6300 BEATRICE, NE 68310 FAX (402) 223-5489 ®...