Emerson Unidrive M700 Installation Manual
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Emerson Unidrive M700 Installation Manual

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Frame 3 to 4
Power Installation Guide
Unidrive M600 to
M702 and HS70 to
HS72
Part Number: 0478-0254-03
Issue: 3

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Summary of Contents for Emerson Unidrive M700

  • Page 1 Frame 3 to 4 Power Installation Guide Unidrive M600 to M702 and HS70 to HS72 Part Number: 0478-0254-03 Issue: 3...

  • Page 2: General Information

    The information contained in this guide is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice.

  • Page 3: Table Of Contents

    Contents Safety information ..................8 Warnings, Cautions and Notes ................8 Electrical safety - general warning ................8 System design and safety of personnel ..............8 Environmental limits ....................8 Access ........................9 Fire protection ......................9 Compliance with regulations ..................9 Motor ........................
  • Page 4 UL listing information ................98 General ........................98 Overload, overcurrent and overspeed protection ...........98 Short-circuit protection for branch circuits ..............99 Control circuit protection ..................99 Wiring terminal markings ..................100 Environment ......................100 Mounting ......................100 Listed accessories ....................101 Unidrive M/HS Frame 3 and 4 Power Installation Guide Issue Number: 3...

  • Page 5: Declaration Of Conformity

    M = Manufacturing Automation, E = Elevator, F = Flow, H = HVAC, CSD = Application Compressor, EVC = Emerson Variable Scroll, HS = High Speed M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, aaaa Basic series...
  • Page 6 M = Manufacturing Automation, E = Elevator, F = Flow, H = HVAC, CSD = Application Compressor, EVC = Emerson Variable Scroll, HS = High Speed M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, CSD1, aaaa Basic series...
  • Page 7 Person authorised to complete the technical file: C Hargis Chief Engineer Newtown, Powys, UK G Williams Vice President, Technology Date: 30th November 2015 IMPORTANT NOTICE These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. It is the responsibility of the installer to ensure that the design of the complete machine, including its safety-related control system, is carried out in accordance with the requirements of the Machinery Directive and any other relevant legislation.

  • Page 8: Safety Information

    Safety information Warnings, Cautions and Notes A Warning contains information which is essential for avoiding a safety hazard. WARNING A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment. CAUT ION A Note contains information, which helps to ensure correct operation of the product.

  • Page 9: Access

    Access Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with. Fire protection The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to section 3.2.5 Fire protection on page 18.

  • Page 10: Electrical Installation

    1.11 Electrical installation 1.11.1 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: • AC supply cables and connections • Output cables and connections • Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched.

  • Page 11: Product Information

    Reserved Customer Code Format M600 - 03 4 00078 Product Line Reserved: Unidrive M600 Unidrive M700 Unidrive M701 Conformal Coating: Unidrive M702 0 = Standard Unidrive HS70 Unidrive HS71 IP / NEMA Rating: Unidrive HS72 1 = IP20 / NEMA 1...

  • Page 12: Nameplate Description

    Nameplate description Figure 2-2 Typical drive rating labels Frame Heavy Duty size current rating Model Refer to M600-032 00050 A User Guide Voltage Drive format Heavy Duty / Key to approvals Input Normal Duty Customer and frequency power rating date code Input voltage CE approval Europe...

  • Page 13: Ratings

    Ratings Fuses The AC supply to the drive must be installed with suitable protection against overload and short-circuits. The following section shows recommended fuse ratings. Failure to observe this requirement will cause risk of fire. WARNING Nominal cables sizes below are based on the cable installation method B2 (ref: IEC60364- NOTE 5-52:2001) unless otherwise specified, and are provided as a guide only.
  • Page 14 Table 2-3 Protective ground cable ratings Input phase Minimum ground conductor size conductor size Either 10 mm or two conductors of the same cross-sectional area as ≤ 10 mm the input phase conductor The same cross-sectional area as the input phase conductor >...

  • Page 15: Drive Features

    Drive features Figure 2-3 Features of the drive power section 1. Braking terminal 2. Internal EMC filter 3. DC bus + 4. DC bus - 5. Motor connections 6. AC supply connections 7. Ground connections Unidrive M/HS Frame 3 and 4 Power Installation Guide Issue Number: 3...

  • Page 16: Items Supplied With The Drive

    Items supplied with the drive The drive is supplied with a copy of the Power Installation Guide and a copy of the Control Getting Started Guide, a safety information booklet, the Certificate of Quality and an accessory kit box including the items shown in Table 2-5. Table 2-5 Parts supplied with the drive Description Size 3...

  • Page 17: Mechanical Installation

    If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.

  • Page 18: Planning The Installation

    Planning the installation The following considerations must be made when planning the installation: 3.2.1 Access Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with. The IP (Ingress Protection) rating of the drive is installation dependent. For further information, refer to section 3.8 Enclosing standard drive for high environmental protection on page 32.
  • Page 19 Figure 3-1 Fire enclosure bottom layout Drive The bottom, including the part of the side considered to be part of the bottom, must be designed to prevent escape of burning material - either by having no openings or by having a baffle construction. This means that openings for cables etc.

  • Page 20: Terminal Cover Removal

    If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.
  • Page 21 Figure 3-4 Removing the size 3 terminal covers 1. Control / AC / Motor terminal cover 2. DC / Braking terminal cover The Control / AC / Motor terminal cover must be removed before removal of the DC / Braking terminal cover.
  • Page 22 3.3.2 Removing the finger-guard and DC terminal cover break-outs Figure 3-6 Removing the finger-guard break-outs Place finger-guard on a flat solid surface and hit relevant break-outs with hammer as shown (1). Continue until all required break-outs are removed (2). Remove any flash / sharp edges once the break-outs are removed.

  • Page 23: Dimensions And Mounting Methods

    Dimensions and mounting methods Drive sizes 3 and 4 can be surface, through-panel or tile mounted using the appropriate brackets. If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70 °C (158 °F). Human contact with the heatsink should be prevented.
  • Page 24 3.4.2 Surface mounting Figure 3-9 Surface mounting dimensions 73.0 mm (2.87 in) 6.0 mm Æ5.5 mm 40 mm (0.24 in) (0.22 in) 106 mm (1.58 in) 9 mm (4.17 in) (0.35 in) 8 mm (0.32 in) 53 mm 53 mm (2.09 in) (2.09 in) 370 mm...
  • Page 25 3.4.3 Through-panel mounting The drive can be through-panel mounted using the appropriate brackets, see section 3.8 Enclosing standard drive for high environmental protection on page 32 for further details. The through-panel mounting kit is not supplied with the drive and can be purchased separately, below are the relevant part numbers: Size CT part number...
  • Page 26 3.4.4 Mounting brackets Table 3-1 Mounting brackets Frame Surface Through-panel* size Hole size: 5.2 mm (0.21 in) Outer hole size: 5.2 mm (0.20 in) Centre hole / slot size: 6.2 mm (0.24 in) Hole size: 5.2 mm (0.21 in) Hole size: 6.5 mm (0.26 in) * A gasket is supplied in the through-panel mounting kit, see section 3.8 Enclosing standard drive for high environmental protection on page 32 for further details.

  • Page 27: Enclosure For Standard Drives

    3.4.5 Tile mounting Drive sizes 3 to 4 can be tile mounted where limited mounting space is available. The drive is mounted sideways with the side panel against the mounting surface as shown in Figure 3-11. The tile mounting kit is not supplied with the drive, it can be purchased separately using the following part numbers: Size CT part number...
  • Page 28 Table 3-2 Spacing required between the drives (without high IP insert) Spacing (A) Drive Size 40°C 50°C* 0 mm (0.00 in) * 50 °C derating applies, refer to Table 5-5 Maximum permissible continuous output current @ 50 °C (122 °F) on page When through-panel mounted, ideally drives should be spaced 30 mm (1.18 in) to NOTE maximize panel stiffness.
  • Page 29 Table 3-3 Spacing required between drive / enclosure and drive / EMC filter Drive Size Spacing (B) 0 mm (0.00 in) 30 mm (1.18 in) For EMC compliance: NOTE 1. When using an external EMC filter, one filter is required for each drive. 2.
  • Page 30 Power dissipation for the drives and the external EMC filters can be obtained from NOTE Chapter 5 Technical data on page 76. The enclosure is to be made from painted 2 mm (0.079 in) sheet steel having a heat transmission coefficient of 5.5 W/m C.
  • Page 31 Calculating the air-flow in a ventilated enclosure The dimensions of the enclosure are required only for accommodating the equipment. The equipment is cooled by the forced air flow. Calculate the minimum required volume of ventilating air from: -------------------------- - – Where: Air-flow in m per hour (1 m...

  • Page 32: Enclosure Design And Drive Ambient Temperature

    Enclosure design and drive ambient temperature Drive derating is required for operation in high ambient temperatures Totally enclosing or through panel mounting the drive in either a sealed cabinet (no airflow) or in a well ventilated cabinet makes a significant difference on drive cooling. The chosen method affects the ambient temperature value (T ) which should be used for any rate...
  • Page 33 Figure 3-15 Example of IP65 (sizes 3 to 4) (NEMA 12) through-panel layout IP65 (sizes 3 to 4)(NEMA 12) enclosure Drive with high IP insert installed IP20 (NEMA1) Gasket seal The main gasket should be installed as shown in Figure 3-16. On drive sizes 3 and 4, in order to achieve the high IP rating at the rear of the heatsink it is necessary to seal a heatsink vent by installing the high IP insert as shown in Figure 3-18 and Figure 3-19 on page 36.

  • Page 34: Installation Of High Ip Insert For Size 3 And 4

    Figure 3-17 Through panel mounting Enclosure rear wall Through panel securing bracket Through panel securing bracket Installation of high IP insert for size 3 and 4 The standard drive is rated to IP20 pollution degree 2 (dry, non-conductive contamination only) (NEMA 1).
  • Page 35 Figure 3-18 Installation of high IP insert for size 3 1. To install the high IP insert, firstly place a flat head screwdriver into the slots highlighted (1). 2. Pull the hinged baffle down to expose the ventilation hole, install the high IP insert into the ventilation hole in the heatsink (2).
  • Page 36 Figure 3-19 Installation of high IP insert for size 4 1. To install the high IP insert, firstly place a flat head screwdriver into the slots highlighted (1). 2. Pull the hinged baffle up to expose the ventilation hole, install the high IP insert into the ventilation hole in the heatsink (2).

  • Page 37: Size 3 And 4 Internal Braking Resistor

    Table 3-4 Environmental considerations Environment High IP insert Comments Clean Not installed Dry, dusty (non-conductive) Installed Dry, dusty (conductive) Installed Regular cleaning recommended IP65 compliance Installed A current derating must be applied to the drive if the high IP insert is installed. Derating NOTE information is provided in Chapter 5 Technical data on page 76 Failure to do so may result in nuisance tripping.
  • Page 38 3.10.1 Internal braking resistor installation instructions Figure 3-20 Brake resistor installation on size 3 Brake resistor bung • Remove the terminal covers. Remove the internal EMC filter as shown in Figure 4-11 Removal of the size 3 internal EMC • filter on page 66.
  • Page 39 Figure 3-21 Brake resistor installation on size 4 Brake resistor bung • Remove the terminal covers. • Remove the brake resistor bung from the hole (1) in the chassis, the closed end of the bung will need to be pierced so that the cable has access to be routed through. •...
  • Page 40 3.10.2 External brake resistor External brake resistors are available from Emerson Industrial Automation for drive sizes 3 to 4. They can be mounted in the enclosure as per mounting recommendation in Figure 3-13 Enclosure layout on page 28 using mounting bracket part number 6541-0187 (shown in Figure 3-23). Figure 3- 22 below shows the brake resistor mounted on the mounting bracket.

  • Page 41: External Emc Filter

    Figure 3-24 Brake resistor dimensions 15 mm (0.59 in) Æ 4.5 mm (0.18 in) 118 mm (4.65 in) x 4 holes 130 mm (5.12 in) 3.11 External EMC filter The external EMC filter for size 3 and 4 drives can be footprint mounted or bookcase mounted as shown in Figure 3-25 and Figure 3-26.
  • Page 42 3.11.2 EMC filter ratings Table 3-8 Optional external EMC filter details Maximum Ground leakage Voltage Power dissipation continuous rating at rated current Balanced current supply Discharge CT part phase-to- Worst resistors number @ 40 °C @ 50 °C rating @ 40 °C @ 50 °C phase and case...

  • Page 43: Terminal Size And Torque Settings

    3.11.3 EMC filter torque settings Table 3-11 Optional external EMC Filter terminal data Power Ground connections connections CT part number Max cable Ground stud Max torque Max torque size size 4200-3230 0.8 N m 2.5 N m 4 mm (0.59 lb ft) (1.8 lb ft) 4200-3480 (12 AWG)

  • Page 44: Routine Maintenance

    3.13 Routine maintenance The drive should be installed in a cool, clean, well ventilated location. Contact of moisture and dust with the drive should be prevented. Regular checks of the following should be carried out to ensure drive / installation reliability are maximized: Environment Ambient temperature Ensure the enclosure temperature remains at or below maximum specified Ensure the drive remains dust free –...

  • Page 45: Electrical Installation

    If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Industrial Automation or their authorized distributor.

  • Page 46: Power And Ground Connections

    Power and ground connections Figure 4-1 Size 3 power and ground connections DC Connections Internal EMC filter Ground connection studs Additional ground connection AC Connections Optional EMC filter Optional line reactor Fuses Motor Optional ground Mains connection Supply Supply Ground Unidrive M/HS Frame 3 and 4 Power Installation Guide Issue Number: 3...
  • Page 47 Figure 4-2 Size 4 power and ground connections DC / Brake connections Additional ground connection Ground connection studs AC Connections Optional EMC filter Optional line reactor Fuses Motor Optional ground Mains connection Supply Supply Ground Unidrive M/HS Frame 3 and 4 Power Installation Guide Issue Number: 3...

  • Page 48: Ac Supply Requirements

    4.1.1 Ground connections Electrochemical corrosion of grounding terminals Ensure that grounding terminals are protected against corrosion i.e. as could be caused by condensation. WARNING The drive must be connected to the system ground of the AC supply. The ground wiring must conform to local regulations and codes of practice.
  • Page 49 A ground fault in the supply has no effect in any case. If the motor must continue to run with a ground fault in its own circuit then an input isolating transformer must be provided and if an EMC filter is required it must be located in the primary circuit.

  • Page 50: Supplying The Drive With Dc

    Table 4-2 2 % line reactors Line Voltage reactor Drive Inductance Weight Length Width Height Line reactor CT Part rating current model designation number rating number 03200050 INL2001 4401-0143 13.5 0.79 03200066 INL2001 4401-0143 13.5 0.79 03200080 INL2002 4401-0144 20.6 0.48 03200106 INL2002...

  • Page 51: Dc Bus Paralleling

    Figure 4-3 DC supply connections (size 3 shown) The Internal EMC filter and plastics have been removed from the above image to NOTE demonstrate the routing of the DC cables. DC bus paralleling DC bus paralleling using standard cable / busbars is supported by all frame sizes. On frame sizes 3 and 4, terminal and enclosure design enables the DC bus of a number of drives to be connected together using pre-made busbars.

  • Page 52: Vdc Supply

    The DC bus paralleling kit is not supplied with the drive but available to order from the NOTE supplier of the drive. Table 4-3 DC bus paralleling kit part numbers Size CT part number 3470-0048 3470-0061 24 Vdc supply The 24 Vdc supply connected to control terminals 1 & 2* provides the following functions: •...

  • Page 53: Low Voltage Operation

    Low voltage operation With the addition of a 24 Vdc power supply to supply the control circuits, the drive is able to operate from a low voltage DC supply with a range from 24 Vdc to the maximum DC volts. It is possible for the drive to go from operating on a normal line power supply voltage to operating on a much lower supply voltage without interruption.

  • Page 54: Output Circuit And Motor Protection

    4.8.1 Main AC supply contactor The recommended AC supply contactor type for size 3 to 4 is AC1. Output circuit and motor protection The output circuit has fast-acting electronic short-circuit protection which limits the fault current to typically no more than five times the rated output current, and interrupts the current in approximately 20 µs.
  • Page 55 4.9.3 Motor winding voltage The PWM output voltage can adversely affect the inter-turn insulation in the motor. This is because of the high rate of change of voltage, in conjunction with the impedance of the motor cable and the distributed nature of the motor winding. For normal operation with AC supplies up to 500 Vac and a standard motor with a good quality insulation system, there is no need for any special precautions.
  • Page 56 Figure 4-6 Preferred chain connection for multiple motors Motor protection relay Chain connection (preferred) Figure 4-7 Alternative connection for multiple motors Motor protection relay connection Inductor ∆ 4.9.5 motor operation ∆ The voltage rating for connections of the motor should always be checked before attempting to run the motor.

  • Page 57: Braking

    ∆ A typical 3 phase motor would be connected in for 400 V operation or for 230 V operation, ∆ however, variations on this are common e.g. 690 V 400 V. Incorrect connection of the windings will cause severe under or over fluxing of the motor, leading to a very poor output torque or motor saturation and overheating respectively.
  • Page 58 High temperatures Braking resistors can reach high temperatures. Locate braking resistors so that damage cannot result. Use cable having insulation capable of withstanding high temperatures. WARNING 4.10.1 Heatsink mounted braking resistor A resistor has been especially designed to be mounted within the heatsink of the drive (size 3 and 4). See section 3.10 Size 3 and 4 internal braking resistor for mounting details.
  • Page 59 4.10.2 External braking resistor Overload protection When an external braking resistor is used, it is essential that an overload protection device is incorporated in the braking resistor circuit; this is described in Figure 4-8 on page 61. WARNING When a braking resistor is to be mounted outside the enclosure, ensure that it is mounted in a ventilated metal housing that will perform the following functions: •...
  • Page 60 For high-inertia loads or under continuous braking, the continuous power dissipated in the braking resistor may be as high as the power rating of the drive. The total energy dissipated in the braking resistor is dependent on the amount of energy to be extracted from the load. The instantaneous power rating refers to the short-term maximum power dissipated during the on intervals of the pulse width modulated braking control cycle.
  • Page 61 The resistor combinations shown in Table 4-9 below can be made using one or more brake resistor/s from Table 4-8 above. Pr 10.030, Pr 10.031 and Pr 10.061 should be set as per information provided in Table 4-8 above. Refer to description of Pr 10.030, Pr 10.031 and Pr 10.061 in section 4.10.3 Braking resistor software overload protection on page 62 for more information.

  • Page 62: Ground Leakage

    4.10.3 Braking resistor software overload protection The drive software contains an overload protection function for a braking resistor. In order to enable and set-up this function, it is necessary to enter three values into the drive: Braking Resistor Rated Power (10.030) •...

  • Page 63: Emc (Electromagnetic Compatibility)

    4.11.1 Use of residual current device (RCD) There are three common types of ELCB / RCD: 1. AC - detects AC fault currents 2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle) 3.
  • Page 64 Table 4-10 Drive and EMC filter cross reference Model CT part number 200 V 03200050 to 03200106 4200-3230 04200137 to 04200185 4200-0272 400 V 03400025 to 03400100 4200-3480 04400150 to 04400172 4200-0252 High ground leakage current When an EMC filter is used, a permanent fixed ground connection must be provided which does not pass through a connector or flexible power cord.
  • Page 65 Figure 4-10 Installation of grounding bracket (all sizes -size 3 shown) Loosen the ground connection nuts and slide the grounding bracket in the direction shown. Once in place, the ground connection nuts should be tightened with a maximum torque of 2 N m (1.47 lb ft). On size 3 and 4 the grounding bracket is secured using the power ground terminal of the drive.
  • Page 66 Figure 4-11 Removal of the size 3 internal EMC filter Remove the screw and nut (1) and (2) as shown above. Lift away from the securing points and rotate away from the drive. Ensure the screw and nut are replaced and re-tightened with a maximum torque of 2 N m (1.47 lb ft). Figure 4-12 Removal of the size 4 internal EMC filter To electrically disconnect the Internal EMC filter, remove the screw as highlighted above (1).
  • Page 67 4.12.3 General requirements for EMC Ground (earth) connections The grounding arrangements should be in accordance with Figure 4-13, which shows a single drive on a back-plate with or without an additional enclosure. Figure 4-13 shows how to configure and minimise EMC when using unshielded motor cable. However shielded cable is a better option, in which case it should be installed as shown in section 4.12.5 Compliance with generic emission standards on page 70.
  • Page 68 Cable layout Figure 4-14 indicates the clearances which should be observed around the drive and related ‘noisy’ power cables by all sensitive control signals / equipment. Figure 4-14 Drive cable clearances Optional braking resistor and overload Do not place sensitive (unscreened) signal circuits in a zone extending 300 mm (12”) all around the...
  • Page 69 4.12.4 Compliance with EN 61800-3:2004 (standard for Power Drive Systems) Meeting the requirements of this standard depends on the environment that the drive is intended to operate in, as follows: Operation in the first environment Observe the guidelines given in section 4.12.5 Compliance with generic emission standards on page 70.
  • Page 70 4.12.5 Compliance with generic emission standards Use the recommended filter and shielded motor cable. Observe the layout rules given in Figure 4-15 and Figure 4-17. Ensure the AC supply and ground cables are at least 100 mm from the power module and motor cable.
  • Page 71 Figure 4-17 Grounding the drive, motor cable shield and filter Ensure direct metal contact at drive and filter mounting points (any paint must be removed). Motor cable shield (unbroken) electrically connected to and held in place by grounding clamp. Connect the shield of the motor cable to the ground terminal of the motor frame using a link that is as short as possible and not exceeding 50 mm (2 in) long.
  • Page 72 Figure 4-19 Shielding requirements of optional external braking resistor Optional external braking resistor Optional external braking resistor Enclosure Enclosure If the control wiring is to leave the enclosure, it must be shielded and the shield(s) clamped to the drive using the grounding bracket as shown in Figure 4-20. Remove the outer insulating cover of the cable to ensure the shield(s) make direct contact with the bracket, but keep the shield(s) intact until as close as possible to the terminals.
  • Page 73 4.12.6 Variations in the EMC wiring Interruptions to the motor cable The motor cable should ideally be a single length of shielded or armored cable having no interruptions. In some situations it may be necessary to interrupt the cable, as in the following examples: •...
  • Page 74 Surge immunity of control circuits - long cables and connections outside a building The input/output ports for the control circuits are designed for general use within machines and small systems without any special precautions. These circuits meet the requirements of EN 61000-6-2:2005 (1 kV surge) provided the 0 V connection is not grounded.
  • Page 75 Surge suppression devices are available as rail-mounting modules, e.g. from Phoenix Contact: Unipolar TT-UKK5-D/24 DC Bipolar TT-UKK5-D/24 AC These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal. Most encoders have galvanic isolation of the signal circuit from the motor frame, in which case no precautions are required.

  • Page 76: Technical Data

    Technical data Drive technical data 5.1.1 Power and current ratings For a full explanation of ‘Normal Duty’ and ‘Heavy Duty’ refer to the Control User Guide. The continuous current ratings given are for maximum 40 °C (104 °F), 1000 m altitude and 3 kHz switching frequency.
  • Page 77 5.1.2 Power and current ratings (Derating for switching frequency and temperature) Table 5-3 Maximum permissible continuous output current @ 40 °C (104 °F) ambient Normal Duty Heavy Duty Maximum permissible continuous output Maximum permissible continuous output Nominal Nominal current (A) for the following switching current (A) for the following switching Model rating...
  • Page 78 Table 5-4 Maximum permissible continuous output current @ 40 °C (104 °F) ambient with high IP insert installed Normal Duty Heavy Duty Maximum permissible continuous output current Maximum permissible continuous output current Model for the following switching frequencies for the following switching frequencies 200 V 03200050 03200066...
  • Page 79 Table 5-5 Maximum permissible continuous output current @ 50 °C (122 °F) Normal Duty Heavy Duty Maximum permissible continuous output current Maximum permissible continuous output current Model for the following switching frequencies for the following switching frequencies 200 V 03200050 03200066 03200080 10.5...
  • Page 80 5.1.3 Power dissipation Table 5-6 Losses @ 40° C (104° F) ambient Normal Duty Heavy Duty Nominal Drive losses (W) taking into account Nominal Drive losses (W) taking into account any current rating any current derating for the given rating derating for the given conditions Model conditions...
  • Page 81 Table 5-7 Losses @ 40°C (104° F) ambient with high IP insert installed Normal Duty Heavy Duty Drive losses (W) taking into consideration any Drive losses (W) taking into consideration any Model current derating for the given conditions current derating for the given conditions 200 V 03200050 03200066...
  • Page 82 Table 5-8 Losses @ 50° C (122° F) ambient Normal Duty Heavy Duty Drive losses (W) taking into account any current Drive losses (W) taking into account any current Model derating for the given conditions derating for the given conditions 200 V 03200050 03200066...
  • Page 83 5.1.5 Supply requirements AC supply voltage: 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 % Number of phases: 3 Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).
  • Page 84 Table 5-10 2 % line reactors Line Voltage reactor Drive Inductance Weight Length Width Height Line reactor CT Part rating current model designation number rating number 03200050 INL2001 4401-0143 13.5 0.79 03200066 INL2001 4401-0143 13.5 0.79 03200080 INL2002 4401-0144 20.6 0.48 03200106 INL2002...
  • Page 85 5.1.10 IP / UL Rating The drive is rated to IP20 pollution degree 2 (dry, non-conductive contamination only) (NEMA 1). However, it is possible to configure the drive to achieve IP65 rating (sizes 3 to 4) (NEMA 12) at the rear of the heatsink for through-panel mounting (some current derating is required).
  • Page 86 5.1.13 Vibration Maximum recommended continuous vibration level 0.14 g r.m.s. broad-band 5 to 200 Hz. This is the limit for broad-band (random) vibration. Narrow-band vibration at this level NOTE which coincides with a structural resonance could result in premature failure. Bump Test Testing in each of three mutually perpendicular axes in turn.
  • Page 87 5.1.16 Output frequency / speed range Unidrive Mxxx models: In all operating modes (Open loop, RFC-A, RFC-S) the maximum output frequency is limited to 550 Unidrive HSxx models: In open loop mode the maximum achievable output frequency is 3,000 Hz. In RFC-A and RFC-S modes, the maximum achievable output frequency is 1,250Hz.
  • Page 88 5.1.19 Overall dimensions Height including surface mounting brackets Width Projection forward of panel when surface mounted Projection forward of panel when through-panel mounted Projection rear of panel when through-panel mounted Table 5-14 Overall drive dimensions Dimension Size 382 mm 83 mm 67 mm (15.04 in) (3.27 in)
  • Page 89 Table 5-17 AC Input current and fuse ratings (200 V) Fuse rating Maximum Maximum Typical continuous overload input UL / USA input input Model current current current Nominal Nominal Class Class 03200050 10.4 15.8 03200066 12.6 20.9 CC, J or 03200080 03200106 04200137...
  • Page 90 Table 5-20 Cable ratings (400 V) Cable size (IEC) Cable size (UL) Model Input Output Input Output Install Install Nominal Nominal Nominal Nominal method method 03400025 03400031 03400045 03400062 03400078 03400100 04400150 04400172 5.1.22 Maximum motor cable lengths and types Since capacitance in the motor cable causes loading on the output of the drive, ensure the cable length does not exceed the values given in Table 5-21 and Table 5-22.
  • Page 91 Table 5-22 Maximum motor cable lengths (400 V drives) 400 V Nominal AC supply voltage Maximum permissible motor cable length for each of the following switching frequencies Model 03400025 65 m (210 ft) 03400031 100 m (330 ft) 03400045 130 m (425 ft) 50 m 37 m 75 m...
  • Page 92 Table 5-24 Braking resistor resistance and power rating at 40 °C (104 °F) (400 V) Minimum Instantaneous power Continuous resistance * rating power rating Model Ω 03400025 03400031 03400045 03400062 03400078 13.6 03400100 04400150 12.5 18.3 04400172 13.9 * Resistor tolerance: ±10 %. The minimum resistance specified are for stand-alone drive systems only.
  • Page 93 5.1.25 Electromagnetic compatibility (EMC) This is a summary of the EMC performance of the drive. For full details, refer to the EMC Data Sheet which can be obtained from the supplier of the drive. Table 5-29 Immunity compliance Standard Type of immunity Test specification Application Level...
  • Page 94 Emission The drive contains an in-built filter for basic emission control. An additional optional external filter provides further reduction of emission. The requirements of the following standards are met, depending on the motor cable length and switching frequency. Table 5-30 Size 3 emission compliance (200 V drives) Switching Frequency (kHz) Motor cable length (m)
  • Page 95 Table 5-33 Size 4 emission compliance (400 V drives) Switching Frequency (kHz) Motor cable length (m) Using internal filter: 0 – 4 Using internal filter and ferrite ring (2 turns): 0 – 10 Using external filter: 0 – 20 R (C1) R (C1) I (C2) I (C2)

  • Page 96: Optional External Emc Filters

    IEC 61800-3:2004 and EN 61800-3:2004 The 2004 revision of the standard uses different terminology to align the requirements of the standard better with the EC EMC Directive. Power drive systems are categorized C1 to C4: Corresponding code Category Definition used above Intended for use in the first or second environments Not a plug-in or movable device, and intended for use in the first environment only when installed by a...
  • Page 97 5.2.2 Overall EMC filter dimensions Table 5-36 Optional external EMC filter dimensions Dimension (mm) Weight Part number inch inch inch 4200-3230 16.77 3.27 1.61 4.20 4200-0272 17.20 4.84 2.36 8.82 4200-3480 16.77 3.27 1.61 4.40 4200-0252 17.20 4.84 2.36 9.04 5.2.3 EMC filter torque settings Table 5-37 Optional external EMC Filter terminal data...

  • Page 98: Ul Listing Information

    All models are listed to both US and Canadian safety requirements. The UL file number is: E171230. The Manufacturing Location Code is: 8D14. 6.1.2 Manufacturers name The manufacturer is Emerson Industrial Automation. 6.1.3 Electrical ratings The electrical ratings are tabulated in Table 2-1 and Table 2-2 on page 13. 6.1.4 Multiple wiring arrangements The drives are not intended for use in applications that require different wiring arrangements.

  • Page 99: Short-Circuit Protection For Branch Circuits

    Frame sizes 3 and 4 are approved for use in modular drive systems using a common DC bus. For permitted combinations of converter and inverter, along with the required branch circuit protection, contact Emerson Industrial Automation. Control circuit protection 6.4.1 Control circuit wiring All control circuits are located in limited voltage, limited current isolated secondary circuits.

  • Page 100: Wiring Terminal Markings

    6.4.2 Supplemental fuse When the control circuits are supplied with an external 24 V supply, a supplemental fuse is required as described in section 4.5 24 Vdc supply on page 52. 6.4.3 Listed accessory kits All drives are supplied with an accessory kit box, refer to Table 2-5 Parts supplied with the drive on page 16.

  • Page 101: Listed Accessories

    6.7.4 Through-hole mounting All models may be through-hole mounted. When through-hole mounted, inside a Type 12 enclosure, the high-IP insert (where provided) and the Type 12 sealing kit must be used in order to prevent ingress of dust and water. Refer to the section 3.4 Dimensions and mounting methods on page 23 for further information.
  • Page 102 0478-0254-03...

This manual is also suitable for:

Unidrive hs72Unidrive m600Unidrive hs70

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