Emerson Unidrive M600 Installation Manual
Frame 5 to 6
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Also See for Unidrive M600:
- Getting started manual (70 pages) ,
- User manual (198 pages) ,
- Installation manual (120 pages)
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Summary of Contents for Emerson Unidrive M600
- Page 1 Power Installation Guide Unidrive M Frame 5 to 6 Part Number: 0478-0255-03 Issue: 3...
- Page 2 Original Instructions For the purposes of compliance with the EU Machinery Directive 2006/42/EC. General Information This guide covers the basic information that is required to set-up and run the drive, in applications where a drive malfunction does not result in a mechanical hazard. When the drive is used in a safety related application, i.e.
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Page 3: Table Of Contents
Contents Safety information ..................8 Warnings, Cautions and Notes ................8 Electrical safety - general warning ................8 System design and safety of personnel ..............8 Environmental limits ....................9 Access ........................9 Fire protection ......................9 Compliance with regulations ..................9 Motor ........................ - Page 4 Declaration of Conformity Control Techniques Ltd Moteurs Leroy-Somer The Gro Usine des Agriers Newtown Boulevard Marcellin Leroy Powys CS10015 16915 Angoulême Cedex 9 SY16 3BE France This declaration applies to Unidrive M/HS variable speed drive products, comprising models numbers as shown below: Xaaa-bbbbbbbbb Valid characters: M or HS* 600, 700, 701, 702, 800, 810, 70, 71, 72...
- Page 5 T. Alexander Control Techniques Vice President, Technology Newtown Date: 9th December 2014 These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.
- Page 6 Declaration of Conformity (including 2006 Machinery Directive) Control Techniques Ltd Moteurs Leroy-Somer The Gro Usine des Agriers Newtown Boulevard Marcellin Leroy Powys CS10015 16915 Angoulême Cedex 9 SY16 3BE France This declaration applies to the Unidrive M/HS variable speed drive product range, comprising model numbers composed as shown below: Maaa-bbbbbbbbb Valid characters: M or HS*...
- Page 7 The harmonized standards used are shown below: Adjustable speed electrical power drive systems - safety EN 61800-5-1:2007 requirements - electrical, thermal and energy Adjustable speed electrical power drive systems. EMC product EN 61800-3:2004 standard including specific test methods Electromagnetic compatibility (EMC). Generic standards. EN 61000-6-2:2005 Immunity standard for industrial environments Electromagnetic compatibility (EMC).
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Page 8: Safety Information
Safety information Warnings, Cautions and Notes A Warning contains information which is essential for avoiding a safety hazard. WARNING A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment. CAUTION A Note contains information, which helps to ensure correct operation of the product. NOTE Electrical safety - general warning The voltages used in the drive can cause severe electrical shock and/or burns, and could... -
Page 9: Environmental Limits
Environmental limits Instructions in this guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force. Access Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with. -
Page 10: Adjusting Parameters
1.10 Adjusting parameters Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering. 1.11 Electrical installation 1.11.1... -
Page 11: Product Information
Optional Build Reserved Customer Code Format M600 - 03 4 00078 Unidrive M400 Reserved: Unidrive M600 Unidrive M700 Conformal Coating: Unidrive M701 Unidrive M702 0 = Standard Product Line IP / NEMA Rating: 1 = IP20 / NEMA 1 Frame Size:... -
Page 12: Ratings
Ratings Fuses The AC supply to the drive must be installed with suitable protection against overload and short-circuits. The following section shows recommended fuse ratings. Failure to observe this requirement will cause risk of fire. WARNING Nominal cables sizes below are based on the cable installation method B2 (ref: IEC60364- NOTE 5-52:2001) unless otherwise specified, and are provided as a guide only. - Page 13 Table 2-4 Protective ground cable ratings Input phase conductor size Minimum ground conductor size Either 10 mm or two conductors of the same cross-sectional area as the input ≤ 10 mm phase conductor The same cross-sectional area as the input phase conductor >...
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Page 14: Drive Features
Drive features Figure 2-3 Features of the drive (size 3 to 5) 1. Keypad connection 6. Option module slot 2 11. NV media card slot 16. Motor connections 2. Rating label 7. Option module slot 3 12. Braking terminal 17. AC supply connections 3. -
Page 15: Mechanical Installation
Mechanical installation Safety information Follow the instructions The mechanical and electrical installation instructions must be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and any external option unit, and WARNING the way in which they are operated and maintained, comply with the requirements of the Health and Safety at Work Act in the United Kingdom or applicable legislation and... -
Page 16: Drive Dimensions
Drive dimensions Figure 3-1 Drive dimensions (size 5 illustrated) Size 5.63 7.95 14.37 8.27 8.94 Unidrive M Frame 5 to 6 Power Installation Guide Issue Number: 3... - Page 17 3.4.1 Items supplied with the drive The drive is supplied with a copy of the Power Installation Guide and a copy of the Getting Started Guide, a safety information booklet, the Certificate of Quality and an accessory kit box including the items shown in Table 3-1.
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Page 18: Surface Mounting
Surface mounting Figure 3-2 Surface mounting dimensions (size 5 to 6) 9 mm 8 mm 7.0 mm 196 mm 106 mm (4.17 in) (0.32 in) (0.35 in) (0.28 in) (7.72 in) 6.0 mm (0.24 in) 378 mm (14.88 in) Æ 6.5 mm (0.26 in) Æ... -
Page 19: Installation Of High Ip Insert For Size 5
Installation of high IP insert for size 5 The standard drive is rated to IP20 pollution degree 2 (dry, non-conductive contamination only) (NEMA 1). However, it is possible to configure the drive to achieve IP65 rating (sizes 5 to 6) (NEMA 12) at the rear of the heatsink for through-panel mounting (some current derating is required). -
Page 20: Terminal Size And Torque Settings
Table 3-2 Environment considerations Environment High IP insert Comments Clean Not installed Dry, dusty (non-conductive) Installed Dry, dusty (conductive) Installed Regular cleaning recommended IP65 compliance Installed NOTE A current derating must be applied to the drive if the high IP insert is installed. Derating information is provided in the Drive User Guide. - Page 21 Figure 3-5 Brake resistor installation on size 5 1. Remove the terminal covers. 2. Remove the brake resistor bung from the hole in the chassis, the closed end of the bung will need to be pierced so that the cable has access to be routed through. 3.
- Page 22 Figure 3-6 Brake resistor with the mounting bracket 1. Ground connection (1 x M4 nut and washer). 2. Attaching the brake resistor to the mounting bracket (using 2 x M4 screws and nuts). Figure 3-7 Mounting bracket dimensions 118 mm (4.65 in) 15.5 mm (0.61 in) Æ...
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Page 23: Enclosure
Figure 3-8 Brake resistor dimensions 15 mm (0.59 in) Æ 4.5 mm (0.18 in) 118 mm (4.65 in) x 4 holes 130 mm (5.12 in) Enclosure Enclosure Layout Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation. -
Page 24: Emc Filters
3.10 EMC filters 3.10.1 Internal filter It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it. If the drive is part of a regen system or it is connected to an IT supply then the internal EMC filter must be removed. - Page 25 3.10.2 External EMC filter The external EMC filters for sizes 5 to 6 can be footprint or bookcase mounted as shown below in Figure 3-12 and Figure 3-13. Figure 3-12 Footprint mounting the EMC filter Figure 3-13 Bookcase mounting the EMC filter 3.10.3 Optional external EMC filters Table 3-5 EMC filter cross reference...
- Page 26 Figure 3-14 External EMC filter (size 5 to 6) X: Threaded holes for footprint V: Ground stud Y: Footprint mounting hole diameter mounting of the drive Z: Bookcase mounting slot diameter. CS: Cable size Table 3-7 Size 5 external EMC filter dimensions CT part number 4200-0312...
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Page 27: Electrical Installation
Electrical installation Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: AC supply cables and connections WARNING DC and brake cables, and connections Output cables and connections Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched. -
Page 28: Supply Types
Supply types All drives are suitable for use on any supply type i.e TN-S, TN-C-S, TT and IT. Supplies with voltage up to 600 V may have grounding at any potential, i.e. neutral, centre or corner (“grounded delta”) Supplies with voltage above 600 V may not have corner grounding Drives are suitable for use on supplies of installation category III and lower, according to IEC 60664-1. -
Page 29: Ratings
Ratings See section 2.3 Ratings on page 12. Maximum continuous input current The values of maximum continuous input current are given to aid the selection of cables and fuses. These values are stated for the worst case condition with the unusual combination of stiff supply with high imbalance. -
Page 30: Power Connections
Power connections Figure 4-1 Size 5 power and ground connections DC / Brake connections Optional Thermal braking overload resistor protection device Thermal overload protection Optional device braking resistor DC + DC - AC Connections Motor Connections Optional EMC filter Optional line reactor Fuses Motor... - Page 31 Figure 4-2 Size 6 power and ground connections DC Connections (DC and braking) Thermal overload protection Optional device braking resistor DC - DC + AC Connections Motor Connections Ground connection studs Optional EMC filter Optional line reactor Fuses Motor Optional ground Mains connection Supply...
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Page 32: Ground Connections
Ground connections Electrochemical corrosion of grounding terminals Ensure that grounding terminals are protected against corrosion i.e. as could be caused by condensation. WARNING The drive must be connected to the system ground of the AC supply. The ground wiring must conform to local regulations and codes of practice. For further information on ground cable sizes, refer to Table 2-4 Protective ground cable NOTE ratings on page 13. -
Page 33: Technical Data
Technical data Drive technical data 5.1.1 Power and current ratings (Derating for switching frequency and temperature) For a full explanation of ‘Normal Duty’ and ‘Heavy Duty’ refer to section 2 Product information on page 11. Table 5-1 Maximum permissible continuous output current @ 40 °C (104 °F) ambient Normal Duty Heavy Duty Maximum permissible continuous output... - Page 34 Table 5-2 Maximum permissible continuous output current @ 50 °C (122 °F) Normal Duty Heavy Duty Maximum permissible continuous output current (A) Maximum permissible continuous output current (A) Model for the following switching frequencies for the following switching frequencies 200 V 05200250 29.7 25.2...
- Page 35 5.1.2 Power dissipation Table 5-3 Losses @ 40° C (104° F) ambient Normal Duty Heavy Duty Nominal Drive losses (W) taking into account any Nominal Drive losses (W) taking into account any Model rating current derating for the given conditions rating current derating for the given conditions 200 V...
- Page 36 Table 5-4 Losses @ 40°C (104° F) ambient with high IP insert installed Normal Duty Heavy Duty Drive losses (W) taking into consideration any current Drive losses (W) taking into consideration any Model derating for the given conditions current derating for the given conditions 200 V 05200250 400 V...
- Page 37 Table 5-5 Losses @ 50° C (122° F) ambient Normal Duty Heavy Duty Drive losses (W) taking into account any current Drive losses (W) taking into account any current Model derating for the given conditions derating for the given conditions 200 V 05200250 06200330...
- Page 38 5.1.4 Storage -40 °C (-40 °F) to +55 °C (122 °F) for long term storage, or to +70 °C (158 °F) for short term storage. Storage time is 2 years. Electrolytic capacitors in any electronic product have a storage period after which they require reforming or replacing.
- Page 39 Table 5-7 IP Rating degrees of protection First digit Second digit Protection against contact and ingress of Protection against ingress of water foreign bodies No protection No protection Protection against large foreign bodies φ > Protection against vertically falling drops of 50 mm (large area contact with the hand) water Protection against medium size foreign...
- Page 40 Random Vibration Test Testing in each of three mutually perpendicular axes in turn. Referenced standard:IEC 60068-2-64: Test Fh: Severity: 1.0 m²/s³ (0.01 g²/Hz) ASD from 5 to 20 Hz -3 dB/octave from 20 to 200 Hz Duration: 30 minutes in each of 3 mutually perpendicular axes. Sinusoidal Vibration Test Testing in each of three mutually perpendicular axes in turn.
- Page 41 5.1.12 Maximum motor cable lengths Table 5-11 Maximum motor cable lengths (200 V drives) 200 V Nominal AC supply voltage Maximum permissible motor cable length for each of the following switching frequencies Model 05200250 200 m (660 ft) 150 m (490 ft) 100 m (330 ft) 75 m (245 ft) 50 m (165 ft) 37 m (120 ft) 06200330 300 m (984 ft) 200 m (660 ft) 150 m (490 ft) 100 m (330 ft) 75 m (245 ft) 50 m (165 ft) 06200440...
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Page 42: Ul Listing Information
UL listing information General 6.1.1 Scope of approvals All models are listed to both US and Canadian safety requirements. The UL file number is: E171230. The Manufacturing Location Code is: 8D14. 6.1.2 Manufacturers name The manufacturer is Control Techniques Ltd 6.1.3 Electrical ratings The electrical ratings are tabulated in the Drive User Guide. -
Page 43: Short-Circuit Protection For Branch Circuits
6.2.2 Thermal memory protection The drives are provided with motor load and speed sensitive overload protection with thermal memory retention. The thermal memory protection complies with UL requirements for shutdown, loss of power and speed sensitivity. For a full explanation of the thermal protection system refer to the Drive User Guide. In order to comply with UL requirements for thermal memory retention it is necessary to set the Thermal Protection Mode (Pr 04.016) to zero;... -
Page 44: Wiring Terminal Markings
6.4.2 Supplemental fuse When the control circuits are supplied with an external 24 V supply, a supplemental fuse is required as described in the Drive User Guide. 6.4.3 Accessory kit boxes All drives are supplied with an accessory kit box, refer to the Drive User Guide. Wiring terminal markings 6.5.1 Marking for proper connection... -
Page 45: Listed Accessories
6.7.3 Tile mounting Frame size 5 drive is suitable for tile mounting. The drive is mounted sideways with the side panel against the mounting surface. Tile mounting kits are available. 6.7.4 Through-hole mounting All models may be through-hole mounted. When through-hole mounted, inside a Type 12 enclosure, the high-IP insert (where provided) and the Type 12 sealing kit must be used in order to prevent ingress of dust and water. - Page 46 0478-0255-03...