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Suzuki LT-F500FK7 Service Bulletin

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SERVICE INFORMATION
SUBJECT:
LT-F500FK7
APPLICABLE MODEL:
EFFECTIVE ENGINE OR FRAME NO.:
P-24, 28, 33
REFERENCE:
This bulletin is to inform you of the service information for the above model.
Please use the following service manual along with the information contained in this bulletin
for properly servicing.
LT-F500F Service Manual: 99500-44052-01E
LT-F500F Service Manual CD-ROM: 99560-44050-01E
We hope that this information will be useful in your service activities.
SPECIFICATIONS...................................................................................... 2
SERVICE DATA ......................................................................................... 3
FRONT BRAKE HOSE ROUTING........................................................... 11
REAR BRAKE HOSE ROUTING ............................................................. 12
NOTE:
The specifications and service data are same as K6 model.
5SAAM44A 77100001 –
99500-44052-01F
CONTENTS
MOTORCYCLE
June. 7, 2006
DATE:
1
12
PAGE:
OF
PAGE

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Summary of Contents for Suzuki LT-F500FK7

  • Page 1 MOTORCYCLE June. 7, 2006 DATE: PAGE: SERVICE INFORMATION SUBJECT: LT-F500FK7 APPLICABLE MODEL: 5SAAM44A 77100001 – EFFECTIVE ENGINE OR FRAME NO.: P-24, 28, 33 REFERENCE: This bulletin is to inform you of the service information for the above model. Please use the following service manual along with the information contained in this bulletin for properly servicing.

  • Page 2: Specifications

    SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length ..................2 095 mm (82.5 in) Overall width..................1 170 mm (46.1 in) Overall height ..................1 235 mm (48.6 in) Wheelbase ..................1 270 mm (50.0 in) Ground clearance................250 mm (9.8 in) Seat height ..................

  • Page 3: Service Data

    SERVICE DATA VALVE + GUIDE Unit: mm (in) ITEM STANDARD LIMIT Valve diam. 30.6 — (1.20) 27.0 — (1.06) Valve clearance (when cold) 0.05 – 0.10 — (0.002 – 0.004) 0.17 – 0.22 — (0.007 – 0.009) Valve guide to valve stem 0.010 –...
  • Page 4 CAMSHAFT + CYLINDER HEAD Unit: mm (in) ITEM STANDARD LIMIT Cam height 33.430 – 33.498 33.130 (1.3161 – 1.3188) (1.3043) 33.500 – 33.568 33.200 (1.3189 – 1.3216) (1.3071) Camshaft journal oil clearance Right & 0.032 – 0.066 0.150 Center (0.0013 – 0.0026) (0.0059) 0.028 –...

  • Page 5: Oil Pump

    ITEM STANDARD LIMIT Piston ring to groove clearance 0.180 — (0.0071) 0.150 — (0.0059) Piston ring groove width 1.30 – 1.32 — (0.051 – 0.052) 1.01 – 1.03 — (0.040 – 0.041) 2.51 – 2.53 — (0.0988 – 0.0996) Piston ring thickness 1.08 –...

  • Page 6: Drive Train

    CLUTCH Unit: mm (in) ITEM STANDARD LIMIT Clutch release screw 1/4 – 2/4 turn back — Drive plate thickness 2.92 – 3.08 2.62 (0.115 – 0.121) (0.103) Drive plate claw width 12.9 — (0.51) Driven plate distortion 0.10 — (0.004) Clutch spring free length 33.8 —...

  • Page 7: Shaft Drive

    SHAFT DRIVE Unit: mm (in) ITEM STANDARD LIMIT Secondary drive bevel gear back- 0.05 – 0.15 — lash (0.002 – 0.006) Final drive bevel gear backlash 0.08 – 0.13 — (0.0031 – 0.0051) Front differential drive bevel gear 0.05 – 0.10 —...
  • Page 8 ELECTRICAL ITEM SPECIFICATION NOTE Spark plug NGK: CR6E Type DENSO: U20ESR-N 0.7 – 0.8 (0.028 – 0.031) Spark performance Over 8 (0.3) at 1 atm. Ignition coil resistance Terminal – 0.1 – 1.5 Ω Primary Ground Plug cap – Secondary 12 –...
  • Page 9 BRAKE + WHEEL Unit: mm (in) ITEM STANDARD/SPECIFICATION LIMIT Rear brake pedal height 15 – 25 — (0.2 – 0.6) Brake caliper cylinder bore 32.030 – 32.080 Front — (1.2610 – 1.2630) 33.960 – 34.036 Rear — (1.3346 – 1.3400) Brake caliper piston diam.

  • Page 10: Tire Pressure

    TIRE PRESSURE COLD INFLATION kgf/cm NOTE TIRE PRESSURE FRONT 0.35 LOAD CAPACITY UP TO 172 kg (380 lbs) REAR 0.30 VEHICLE LOAD CAPACITY LIMIT: 172 kg (380 lbs) FUEL + OIL ITEM SPECIFICATION NOTE Fuel type Use only unleaded gasoline of at least 87 pump octane (R/2 + M/2) or 91 octane or higher rated by the research method.

  • Page 11: Front Brake Hose Routing

    FRONT BRAKE HOSE ROUTING – 11 –...

  • Page 12: Rear Brake Hose Routing

    REAR BRAKE HOSE ROUTING – 12 –...

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