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JY997D22501F
Side
JAPANESE
A
Side
ENGLISH
B
FX
-1PSU-5V
3U
INSTALLATION MANUAL
Manual Number
JY997D22501
Revision
F
Date
December 2017
This manual describes the part names, dimensions, installation, wiring and
specifications of the product. Before use, read this manual and manuals of
relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Registration
The company name and the product name to be described in this manual are the
registered trademarks or trademarks of each company.
Effective December 2017
Specifications are subject to change without notice.
©
2006 Mitsubishi Electric Corporation
Safety Precautions
(Read these precautions before use.)
If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
This manual classifies the safety precautions into two categories:
and
.
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Depending on the circumstances, procedures indicated by
cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
Manual name
Manual No.
Description
FX
Series
JY997D31301
Explains FX
Series PLC
3G
3G
User's Manual
MODEL CODE:
specification details for I/O, wiring,
- Hardware Edition
09R521
installation, and maintenance.
FX
3U
Series
JY997D16501
Explains FX
Series PLC
3U
User's Manual
MODEL CODE:
specification details for I/O, wiring,
installation, and maintenance.
- Hardware Edition
09R516
MELSEC iQ-F FX5U
JY997D55301
Explains the FX5U PLC
User's Manual
MODEL CODE:
specifications for I/O, wiring,
installation, and maintenance.
(Hardware)
09R536
How to obtain manuals
For the necessary product manuals or documents, consult with the Mitsubishi
Electric dealer from where you purchase your product.
Certification of UL, cUL standards
FX
-1PSU-5V units comply with the UL standards (UL, cUL)
3U
UL, cUL registration number:
E95239
Regarding the standards that comply with the main unit, please refer to either the
FX series product catalog or consult with your nearest Mitsubishi product provider.
Compliance with EC directive (CE Marking)
This product complies with EC directive, however, this document does not
guarantee that a mechanical system including this product will comply with EC
directive.
Compliance to EMC directive and LVD directive for the entire mechanical module
should be checked by the user / manufacturer. For more information please
consult with your nearest Mitsubishi product provider.
Regarding the standards that comply with the main unit, please refer to either the
FX series product catalog or consult with your nearest Mitsubishi product provider.
3.1 Applicable Cable and Terminal Tightening Torque
The size of the terminal screws is M3.
The end disposal of the cable shows below.
Tighten the terminal to a torque of 0.5N•m to 0.8N•m. Do not tighten terminal
screws exceeding the specified torque.
Failure to do so may cause equipment failures or malfunctions.
• When one wire is connected to one terminal
Terminal
φ3.2 (0.13")
screw
6.2mm(0.24")
or less
φ3.2 (0.13")
6.2mm(0.24")
Terminal
'[Žq
or less
<Reference>
Terminal
Applicable
Type No.
Certification
manufacturer
cable
bonding tool
FV1.25-B3A AWG22 to 16
J.S.T. Mfg. Co.,
YA-1 (J.S.T.
UL Listed
Ltd.
Mfg. Co., Ltd.)
FV2-MS3
AWG16 to 14
• When two wires are connected to one terminal
*1
φ3.2 (0.13")
Terminal
6.2mm(0.24")
screw
or less
6.3mm(0.25")
or more
φ3.2 (0.13")
6.2mm(0.24")
Terminal
or less
6.3mm(0.25")
or more
<Reference>
Terminal
Applicable
Type No.
Certification
manufacturer
cable
bonding tool
J.S.T. Mfg. Co.,
YA-1 (J.S.T.
FV1.25-B3A AWG22 to 16
UL Listed
Ltd.
Mfg. Co., Ltd.)
*1 To adapt the LVD directive (EN61010-2-201:2013) of the EC directive, avoid
the wiring with two wires to the built-in terminal, and take an appropriate
action such as adding an external terminal.
For the time of compliance with the LVD directive (EN61010-2-201:2013),
refer to the manual of the PLC to be connected.
3.2 Power Supply Wiring
For the power supply wiring, refer to the following manual.
→ FX
Series User's Manual - Hardware Edition
3G
→ FX
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
Note;
• The FX
-1PSU-5V power supply should be turn ON simultaneously or
3U
before the PLC main unit. Before turning the power OFF, ensure the
safety of the system and then simultaneously turn the main unit, FX
1PSU-5V, and other extension equipment (the special extension
equipment is included) OFF.
For details, refer to the following PLC manual
→ FX
Series User's Manual - Hardware Edition
3G
→ FX
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
• Grounding and power cables should be positioned to exit the unit from
above as shown in the following figure.
Grounding cable and power cable
• When connecting an input (only) extension block and an input/output
extension block (e.g. FX
-8ER) to the FX
-1PSU-5V, supply the
2N
3U
power of input circuit for them from the 24V DC service power supply of
the nearest preceding main unit or powered extension unit.
For details, refer to the following PLC manual.
→ FX
3G
Series User's Manual - Hardware Edition
→ FX
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
Side
B
Caution for compliance with EC Directive
• Please use the FX
-1PSU-5V while installed in conductive shielded control panels
3U
under a general industrial environment.
• Programmable controllers are open-type devices that must be installed and used
within conductive control panels. Please secure the control box lid to the control box
(for conduction). Installation within a control box greatly affects the safety of the
system and aids in shielding noise from the programmable controller.
• For the control panel, use the product having sufficient strength, fire protectiveness
and shielding property to an installation environment.
Caution for compliance with the LVD directive (EN61010-2-201:2013)
• To an external connection port other than AC power supply terminal and AC input/
output terminal, connect the circuit separated from a dangerous voltage by a
double/reinforced insulation.
• Do not wire two or more crimp terminals to one terminal. (If the wiring with two or
more wires is needed, take an appropriate action such as adding an external
terminal.)
• For crimp terminals to be used for the wiring applied with 30V AC or higher, use the
products with insulating sleeves.
• Cutoff device such as a breaker or a circuit protector should be installed in
accordance with the following precautions.
- Use EN60947-1 or EN60947-3 standards.
- Place the cutoff device so that it can be operated easily.
- Specify that the cutoff device is for this equipment.
*1 For the time of compliance with the LVD directive (EN61010-2-201:2013), refer
to the manual of the PLC to be connected.
1. Introduction
When the FX
FX
internal power supplied from the FX
3G,
3U
power supply type) is insufficient for powering the output extension blocks or special
function blocks, the FX
-1PSU-5V (extension power supply unit) is available. Up to
3U
two FX
-1PSU-5V units may be connected to a FX
3U
FX
-1PSU-5V unit may be connected to a FX
3U
equipment to the FX
-1PSU-5V according to the configuration specification limits
3U
described in the following manuals.
For details on installation and wiring, and system configuration including the FX
1PSU-5V, refer to the following manuals.
→ FX
Series User's Manual - Hardware Edition
3G
→ FX
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
1.1 Incorporated Items
Check that the following product and items are included in the package:
Product
FX
-1PSU-5V extension power supply unit
3U
Dust proof protection sheet
Accessories
Extension cable
Installation manual (This manual)
1.2 External Dimensions and Part Names
may also
2-φ4.5 Mounting hole
2)
1)
4
(0.16")
55(2.17")
Top cover is removed
7)
6)
8)
Unit: mm (inches)
MASS (Weight): Approx. 0.3kg (0.66 lbs)
Power supply wiring
FX
-1PSU-5V
3U
L
N
Grounding
100-240V AC
(Grounding resistance: 100Ω or less)
Crimp
terminal
3.3 Grounding
Grounding should be performed as stated below.
• The grounding resistance should be 100Ω or less.
• Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared grounding" of the
following figure.
For details, refer to the following manual.
→ FX
Series User's Manual - Hardware Edition
3G
→ FX
3U
Series User's Manual - Hardware Edition
→ MELSEC iQ-F FX5U User's Manual (Hardware)
Pressure
Another
Another
PLC
PLC
equipment
equipment
Independent grounding
Shared grounding
Best condition
Good condition
2
• Use ground wires thicker than AWG14 (2 mm
Crimp
terminal
• The grounding point should be close to the PLC, and all grounding wire should be
as short as possible.
4. Specification
DESIGN
PRECAUTIONS
• Provide a safety circuit on the outside of the PLC so that the whole system
operates to ensure the safety even when external power supply trouble or PLC
failure occurs.
Otherwise, malfunctions or output failures may result in an accident.
1) An emergency stop circuit, a protection circuit, an interlock circuit for opposite
Pressure
movements, such as normal and reverse rotations, and an interlock circuit for
preventing damage to the machine at the upper and lower positioning limits
should be configured on the outside of the PLC.
2) When the PLC CPU detects an error, such as a watch dog timer error, during
self-diagnosis, all outputs are turned off. When an error that cannot be
detected by the PLC CPU occurs in an input/output control block, output con-
trol may be disabled.
Design external circuits and mechanisms to ensure safe operations of the
machine in such a case.
3) When some sort of error occurs in a relay, triac or transistor of the output unit/
block, output may be kept on or off.
For output signals that may lead to serious accidents, design external circuits
and mechanisms to ensure safe operations of the machine.
DESIGN
PRECAUTIONS
• Make sure to observe the precautions below in order to prevent any damage to a
-
3U
machine or any wires accident which might be caused by abnormal data written in
the PLC due to the influence of noise:
1) Do not lay close or bundle the control line with the main circuit, high-voltage
power line, or load line.
Otherwise effects of noise or surge induction are likely to take place.
Keep a safe distance of more than 100 mm (3.94") from the above when wiring.
2) Ground the shield wire or shield of a shielded cable at one point on the PLC.
However, do not ground at the same point as high voltage lines.
STARTUP AND
MAINTENANCE
PRECAUTIONS
• Do not disassemble or modify the PLC.
Doing so may cause failure, malfunction or fire.
* For repair, contact your local Mitsubishi Electric representative.
• Do not drop the product or do not exert strong impact, doing so may cause
damage.
• Do not use the chemicals for cleaning.
• If there is the possibility of touching the PLC inside a control panel in
maintenance, make sure to discharge to avoid the influence of static electricity.
DISPOSAL
PRECAUTIONS
• Please contact a company certified in the disposal of electronic waste for
environmentally safe recycling and disposal of the product.
1)
POWER LED (green)
2)
Direct mounting hole:2 holes of
3)
*1
Name plate
4)
DIN rail mounting groove (DIN rail: DIN46277)
5)
DIN rail mounting hook
6)
Extension connector for preceding unit/block
7)
Power supply terminal block
shows a function grounding terminal.
8)
Extension connector for next unit/block
*1
*1
is a mark that instructs to use the cable with an appropriate temperature
rating (80
°
C or more) for wiring.
2. Installation
INSTALLATION
PRECAUTIONS
• Cut off all phases of the power source externally before starting the installation
work, thus avoiding electric shock or damages to the product.
INSTALLATION
PRECAUTIONS
• Use the product in the environment within the general specifications described in
the PLC main unit manual (Hardware Edition). Never use the product in areas with
dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl
flammable gas, vibrations or impacts, or expose it to high temperature,
condensation, or wind and rain. If the product is used in such a place described
above, electrical shock, fire, malfunction, damage, or deterioration may be caused.
• Do not touch the conductive parts of the product directly.
FX
, FX5U PLC (AC
3G,
3U
Doing so may cause device failures or malfunctions.
• Install the product securely using the DIN rail or screws.
• Install the product on a flat surface. If the mounting surface is rough, undue force
, FX5U PLC system. Only one
3U
will be applied to the PC board, thereby causing nonconformity.
PLC system. Connect extension
3G
• When drilling screw holes or wiring, make sure that cutting and wiring debris do
not enter the ventilation slits of the PLC.
Failure to do so may cause fire, equipment failures or malfunctions.
-
3U
• Be sure to remove the dust proof sheet from the PLC's ventilation slits when
installation work is completed.
Failure to do so could cause fires, equipment failures, and malfunctions.
• Fit the extension cables and communication cables securely to the designated
connectors. Contact failures may cause malfunctions.
• When a dust proof sheet is supplied with an unit, keep the sheet applied to the
ventilation slits during installation and wiring work.
• To prevent temperature rise, do not install the PLC on a floor, a ceiling or a vertical
surface. Install it horizontally on a wall.
• Keep a space of 50mm (1.97") or more between the unit main body and another
device or structure. Install the unit as far away as possible from high-voltage lines,
high-voltage devices and power equipment.
Failure to do so may cause fire, equipment failures or malfunctions.
2.1 Arrangements
The product connects on the right side of an PLC main unit, input/output
3)
extension unit/block or special function unit/block.
For further information of installation arrangements, refer to the following manual.
4)
2.2 Mounting
The product is mounted by the following method.
• Direct mounting
• DIN rail mounting
2.2.1
Direct Mounting
The product can be mounted with M4 screws by using the direct mounting holes.
5)
Refer to the External Dimensions (section 1.2) for the product's mounting hole pitch
9(0.36")
information.
87(3.43")
An internal space between each unit of 1 to 2 mm (0.04" to 0.08") is necessary.
For further information on direct installation, also refer to the following manual.
Terminal
layout
TRANSPORT AND
STORAGE PRECAUTIONS
• The product is a precision instrument. During transportation, avoid impacts larger
than those specified in the general specifications by using dedicated packaging
boxes and shock-absorbing palettes. Failure to do so may cause failures in the
product. After transportation, verify operation of the product and check for
damage of the mounting part, etc.
4.1 Applicable PLC
Model name
FX
3U
Series PLC
F rom the first product
FX
3G
Series PLC
F rom the first product
*1
FX5U PLC
F rom the first product
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
*1 An FX5-CNV-BUS or FX5-CNV-BUSC is necessary to connect the FX
Another
5V with the FX5U PLC.
PLC
equipment
4.2 General Specifications
The items other than the following are equivalent to those of the PLC main unit.
Common grounding
For the general specification, refer to the following manual.
Not allowed
).
4.3 Power Supply Specifications
Items
Supply voltage
Voltage fluctuation range
Rated frequency
Allowable momentary
power failure time
In-rush current
Power consumption
Output current
24V DC
(Internal for
5V DC
supply)
*1 The output current is proportional to the ambient temperature as
shown by the derating curve below.
FX
3U
-1PSU-5V should be used in the range of the output current according
to this derating curve.
Output current [mA]
1000
800
300
200
0
Note for system configuration
For further details on system configuration, refer to the following manual.
When connected to the FX3U/FX3G PLC
2.2.2
The product can be mounted on a DIN rail (DIN46227, 35mm width).
φ
4.5 (0.18") (mounting screw: M4 screw)
1) Connect the extension cable (right fig. A)
to the main unit, input/output extension
unit/block and special function unit/block
on the left.
For details on the extension cable
connection, refer to the following manual.
→ MELSEC iQ-F FX5U User's Manual
2) Fit the upper edge of the DIN rail mounting
groove (right fig. B) onto the DIN rail.
3) Press the product against the DIN rail.
, H
S, SO
, or NO
),
2
2
2
2
4) Connect the extension cable (right figure
A) connected in the procedure 1) to FX
1PSU-5V.
For details on the extension cable
connection, refer to the following manual.
→ MELSEC iQ-F FX5U User's Manual
3. Wiring
Notes
WIRING PRECAUTIONS
• Connect the AC power supply wiring to the dedicated terminals described in
this manual. If an AC power supply is connected to a DC input/output terminal
or DC power supply terminal, the PLC will be burnt out.
• Cut off all phases of the power source externally before starting the wiring
work, thus avoiding electric shock or damages to the product.
• Ensure the top cover is attached to the product before turning on the power or
starting the operation after wiring work.
Failure to do so may cause electric shock.
• The temperature rating of the cable should be 80
→ FX
3G
Series User's Manual - Hardware Edition
WIRING PRECAUTIONS
→ FX
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
• Perform class D grounding (grounding resistance: 100Ω or less) to the
grounding terminal in the main unit and extension units with a 2mm2 or
thicker wire. Do not connect the grounding terminal at the same point as a
heavy electrical system (refer to section 3.3).
• When drilling screw holes or wiring, cutting chips or wire chips should not
enter ventilation slits. This may cause fire, failures, or malfunctions.
• Properly perform wiring to the terminal block in accordance with the following
precautions. Failure to do so may cause electric shock, equipment failures, a
short-circuit, wire breakage, malfunctions, or damage to the product.
- Termination of the wire should follow the dimensions described in the manual.
- Tightening torque should the specifications in the manual.
→ FX
Series User's Manual - Hardware Edition
3G
→ FX
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
• Up to two FX
• The total of the number of I/O occupied points of the input/output
• The total of the consumed current of the extension equipment
Applicability
• Do not use FX
• Up to one extension cable (FX
When connected to the FX5U PLC
• Refer to the following manual.
3U
-1PSU-
→ FX
Series User's Manual - Hardware Edition
3G
→ FX
「电器电子产品有害物质限制使用标识要求」的表示方式
Series User's Manual - Hardware Edition
3U
→ MELSEC iQ-F FX5U User's Manual (Hardware)
Specifications
100 to 240V AC
含有有害6物质的名称， 含有量， 含有部品
本产品中所含有的有害6 物质的名称， 含有量， 含有部品如下表
-15%, +10%
所示。
50/60Hz
The allowable momentary power failure time
depends on the power supply used.
• 100V AC power supply system:
The operation is continued to the momentary
部件名称
power failure for 10 or less ms.
• 200V AC power supply system:
The operation is continued to the momentary
power failure for 100 or less ms.
可编程
30A Max. 5 ms or less/100V AC
控制器
65A Max. 5 ms or less/200V AC
本表格依据SJ/T 11364的规定编制。
20W Max.
*1
300mA
○:表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572
规定的限量要求以下。
*1
1000mA
×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T
26572规定的限量要求。
This manual confers no industrial property rights or any rights of any other kind,
5V DC
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Exclusion of loss in opportunity and secondary loss from warranty liability
24V DC
Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to:
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi.
(2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products.
(3) Special damages and secondary damages whether foreseeable or not, compensation for
accidents, and compensation for damages to products other than Mitsubishi products.
40
55
(4) Replacement by the user, maintenance of on-site equipment, start-up test run
Ambient temperature [°C]
and other tasks.
→ FX
Series User's Manual - Hardware Edition
3G
•
This product has been manufactured as a general-purpose part for general
→ FX
3U
Series User's Manual - Hardware Edition
industries, and has not been designed or manufactured to be incorporated in
→ MELSEC iQ-F FX5U User's Manual (Hardware)
a device or system used in purposes related to human life.
•
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
•
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
DIN Rail Mounting
A
→ FX
Series User's Manual
3G
- Hardware Edition
→ FX
3U
Series User's Manual
- Hardware Edition
Main unit,
input/output
(Hardware)
extension
unit/block or
special function
unit/block
2)
B
3)
3U
-
→ FX
Series User's Manual
3G
A
- Hardware Edition
→ FX
Series User's Manual
3U
- Hardware Edition
(Hardware)
FX
-1PSU-5V
3U
°
C or more.
-1PSU-5V units may be connected to a FX
3U
3U
system.
Only one FX
3U
-1PSU-5V unit may be connected to a FX
3G
system.
extension block connected to FX
3U
-1PSU-5V should be the 32 or less
points.
connected to FX
-1PSU-5V should be the output current capacity or
3U
less.
However, when connecting an input (only) extension block and an input/
output extension block (e.g. FX
-8ER) to the FX
-1PSU-5V, supply
2N
3U
the power of input circuit for them from the 24V DC service power
supply of the nearest preceding main unit or powered extension unit.
-1PSU-5V combining the DC-power-supply type main
3U
unit.
-65EC, FX
-30EC) may be
0N
0N
connected in one system.
→ MELSEC iQ-F FX5U User's Manual (Hardware)
Note: This symbol mark is for China only.
产品中有害物质的名称及含量
有害物质
多溴
铅
汞
镉
六价铬
多溴联苯
二苯醚
(Pb)
(Hg)
(Cd)
(Cr(VI))
(PBB)
(PBDE)
外壳
○
○
○
○
○
○
印刷基板
×
○
○
○
○
○
For safe use
PLC
PLC
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