Milnor 30015C4E Service Manual
  1. Manuals
  2. Brands
  3. Milnor Manuals
  4. Scrubber
  5. 30015C4E
  6. Service manual
Milnor 30015C4E Service Manual

Milnor 30015C4E Service Manual

Hide thumbs Also See for 30015C4E:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Installation and Servicing Manual, Manual
Published Manual Number/ECN: MAP30C4EAE/2006296A
• Publishing System: TPAS
• Access date: 7/21/2006
• Document ECN's: Latest Available
Service—
30015/30022
C4E
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Advertisement

Table of Contents
loading

Related Manuals for Milnor 30015C4E

Summary of Contents for Milnor 30015C4E

  • Page 1 Published Manual Number/ECN: MAP30C4EAE/2006296A • Publishing System: TPAS • Access date: 7/21/2006 • Document ECN's: Latest Available Service— 30015/30022 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 2 “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: ®...

  • Page 3: Table Of Contents

    MHP30RM1AE/9541AV Warranty BMP720097/92732A How to Order Parts BMP720097R/72332A Guards & Covers BMP020067/2002512V About the Forces Transmitted by Milnor Washer-Extractors BIWUUI02/20001108 Glossary of Tag Illustrations-30" G, T and V style WE MSIUUMTGAE/2004072V Avoiding Damage from Allied Remote Chemical Delivery Systems BIWUUI03/20030306...
  • Page 4 Table of Contents, cont. Page Description Document/ECN Drain Sump Installation BMP920014/2004055V Drain Valve Installation BMP020057/2004055V 3" Electric Drain Valve BMP920017/2006214B...

  • Page 5: About This Manual

    —This instruction manual is intended to provide preventive maintenance procedures, service proce- ® dures, and mechanical parts identification for all Milnor 30015, 30020, and 30022 model rigid mount washer-extractors. Measurements are in commonly used US and metric units unless otherwise noted.
  • Page 7 (including purchased components) without obligation to change any equipment previously supplied. ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE.
  • Page 9 How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1.

  • Page 12: About The Forces Transmitted By Milnor Washer-Extractors

    • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model ® and size upon request. Floor or foundation sizes shown on any Milnor...
  • Page 13 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain ® written confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
  • Page 14 7\_ccQbi_VDQW9\\ecdbQdY_^c± <B8DD<C604!#&!E 7Cdi\U# DCdi\U# FCdi\U GQcXUb5hdbQSd_bc Illustration Explanation Stop! Read the manual first for complete instructions before continuing. Do not jack the machine here. Do not lift the machine here. Use three point or four point lifting as determined by the lifting eyes furnished. Rig the load using lifting cables of sufficient size and leng th to en sure cables are not over-stressed.
  • Page 15 Illustration Explanation Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine. Do not discard safety stands or brackets This motor or pump should rotate in the direction of the arrow.
  • Page 16 Illustration Explanation Install the appropriate part here before operating the machine. During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). Make cold water connection here. Make hot water connection here.
  • Page 17 Illustration Explanation Make third (reuse) water connection here. Make flushing water connection here. Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak. Water hammer will rupture the water inlet valves on this machine. Eliminate water hammer on waterlines to this machine.
  • Page 18 Excessive water temperture will damage valves. Do not exceed 160 degrees Fahrenheit (71 degrees Celsius). 160 F ° 71 C ° Excessive air pressure will damage valves. Do not exceed 80 psi (5.5 bar). 10 - 75 psi 0.7 - 5.1 bar...

  • Page 19: Avoiding Damage From Allied Remote Chemical Delivery Systems

    ® of such systems by the chemical supply company. Milnor washer-extractors and CBW batch washers (tunnels) are available with convenient inlets for such systems (see Figure 1). Most common of the types of systems currently used in commercial laundering operations are pumped chemical systems.

  • Page 20: Pellerin Milnor Corporation

    CAUTION 1 : Equipment and Textile Damage Hazards—Chemicals leaked into the machine, particularly when it is idle can destroy machine components and textiles left in the machine. Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals.

  • Page 21: Pellerin Milnor Corporation

    Hence, any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine. Some examples of this are shown in Figure 3. PELLERIN MILNOR CORPORATION...

  • Page 22: Pellerin Milnor Corporation

    PELLERIN MILNOR CORPORATION...

  • Page 23: Pellerin Milnor Corporation

    CAUTION 2 : Injury and Damage Hazards—Chemicals leaking from a chemical system may be corrosive or toxic. Such chemicals can injure personnel and damage equipment. • Use care when connecting chemical lines. • Inspect regularly for leaks. — End of BIWUUI03 — PELLERIN MILNOR CORPORATION...

  • Page 25: Section 1: Service And Maintenance

    Section Service and Maintenance...

  • Page 26: Preventive Maintenance

    Lubrication Guidelines As required by the warranty, to ensure safe operation, and to achieve optimum performance and service life from Milnor® washer-extractors, the schedules, instructions, and precautions herein must be strictly followed. WARNING 1 : Entangle and Crush Hazard—Belts and pulleys can entangle and crush body parts.

  • Page 27: Pellerin Milnor Corporation

    Note 2: Do not over-lubricate motors. Over-lubrication of a motor can seriously damage it by forcing grease into motor windings. Note 3: If motor manufacturer's instructions conflict with manual section MSSM0274AE, follow manufacturers instructions. Motors are warranted by the manufacturers, not by Milnor. PELLERIN MILNOR CORPORATION...

  • Page 28: Pellerin Milnor Corporation

    36026V5J Oil Drain and Water Leak-off 36021C4E and 36026V5J Oil Fill/Vent Hoses (use either hose for filling) Figure 3: Drive Train Pulleys and Figure 4: 30022C4x, 30022T5x, 30022V6J, 36021C4E and 36026V5J Rear Bearing Reinforcement Plate Belts (30022V6J shown) (30022VxJ shown) PELLERIN MILNOR CORPORATION...

  • Page 29: Pellerin Milnor Corporation

    Preventive Maintenance Figure 5: Inverter Maintenance Points 36021C4E Inverter Legend Vent — End of BIRQUM01 — PELLERIN MILNOR CORPORATION...

  • Page 30: Fastener Torque Requirements

    The specifications in this section apply to 1/4 inch and larger Unified National fine and coarse fasteners used on ® Milnor machines. This information is to be used only when torque specifications are not stated in the installation or service instructions.
  • Page 31 MSSM0101CE/9906AV (2 of 19) Ê A pplying Threadlocker NOTE: The following threadlocker information and ® illustrations are excerpts from the Loctite User’s Guide and are used with permission. For maximum strength, threadlocker must fill the thread voids completely, as shown in FIGURE 2. Organic or petro- leum solvent will remove excess uncured adhesive from joints.
  • Page 32 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (3 of 19) Ë R emoving Fasteners ® High strength threadlockers like Loctite 271 (or equivalent) may be weakened by heating to at least 500 F (260 C) as follows. 1. Apply localized heat to fastener as shown in FIGURE 5. 2.
  • Page 33 MSSM0101CE/9906AV (4 of 19) Ï A ll values in foot pounds and (Newton meters) Nomi- Grade Designation Zinc or If instructions call for : nal bolt and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare size Plated 222 or 1/4 - 28 SAE Grade 1 ASTM A307 (3.80)
  • Page 34 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (5 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc If instructions call for : bolt size and Standard orCadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 5/16 - 24 SAE Grade 1 10.4 ASTM A307...
  • Page 35 MSSM0101CE/9906AV (6 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for : bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 3/8 - 24 SAE Grade 1 10.2 12.2...
  • Page 36 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (7 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 7/16 - 20 SAE Grade 1 16.0 19.2...
  • Page 37 MSSM0101CE/9906AV (8 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Standard and Zinc or If instructions call for : bolt size Grade Designation Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 1/2 - 20 SAE Grade 1 24.8 29.8...
  • Page 38 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (9 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 9/16 - 18 SAE Grade 1 35.3 42.4...
  • Page 39 MSSM0101CE/9906AV (10 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 5/8 - 18 SAE Grade 1 49.5 59.4...
  • Page 40 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (11 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 3/4 - 16 SAE Grade 1 86.5...
  • Page 41 MSSM0101CE/9906AV (12 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 7/8 - 14 SAE Grade 1 137.8 165.4...
  • Page 42 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (13 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 1 - 12 SAE Grade 1 205.3...
  • Page 43 MSSM0101CE/9906AV (14 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for : bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 1-1/8 • 7 SAE Grade 1 265.8 318.9 354.4...
  • Page 44 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (15 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 1-1/4 •...
  • Page 45 MSSM0101CE/9906AV (16 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for : bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 1-3/8 • 6 SAE Grade 1 491.1 589.4 654.8...
  • Page 46 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (17 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 1-1/2 •...
  • Page 47 MSSM0101CE/9906AV (18 of 19) Ï O ther Fastener Torque Specifications Ï A ll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Brass Aluminum Stainless Steel Stainless Steel 2024 - T4 1/4 - 20 6.3 (8.54) 6.6 (8.95) 5.1 (6.91) 3.8 (5.15) 1/4 - 28...
  • Page 48 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (19 of 19) Ï O ther Fastener Torque Specifications Ï A ll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Brass Aluminum Stainless Steel Stainless Steel 2024 - T4 7/8 - 9 194.0 (263.03) 202.5 (274.55) 158.8 (215.30) 124.6 (168.93)

  • Page 49: Section 2: Drive Assemblies

    Section Drive Assemblies...

  • Page 52: Motor Mount

    BMP020053/2002446V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Motor Mount Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 55: Section 3: Bearing Assemblies

    Section Bearing Assemblies...
  • Page 56 Replacing the entire bearing housing assembly or a major bearing housing compo- nent requires removal of the shell. Maintenance procedures require: • Cylinder puller kit P/N PK33-008 (or equivalent) available from Milnor ® on a rental or purchase basis.
  • Page 57 Ê R eplacing Seals with Bearing Housing In Place NOTE: See the appropriate bearing assembly drawing. If no water or metal particles are present in drained oil, replace seals and o-rings as follows. If bearing oil contains water or metal particles, see “Replacing Bearings with Bearing Housing in Place” below. 1.
  • Page 58 Ê S etting Clearances NOTE: This procedure is required only when a major bearing housing component is replaced. See “Removing and Re-installing the Shell and Bearing Housing” below. 1. Remove all shims from the rear seal/bearing holder. Install the rear seal/bearing holder. Leave a small gap between the bearing housing and the rear seal/bearing holder.
  • Page 59 Î F IGURE 2 (MSSM0708BE) Î T ypical Main Bearing Mounting Ë R emoving the Bearing Housing NOTE 1: Shims (shown in FIGURE 2) are factory installed between the bearing housing and the alignment washers. These shims must be removed and replaced in their exact original positions. NOTE 2: 30015M6 models are equipped with a rear reinforcing plate (see FIGURES 4 and 6).
  • Page 60 On 30020 and 30022 Machines—Remove the rear bearing housing and rear reinforcing plate mounting bolts. 1. Remove the rear reinforcing plate very carefully, noting the position of bearing support tap strips and shims. Note the position of the shims; they must be replaced in the same position.
  • Page 61 9. Tighten bolts. Insure there is approximately .0625 inch (1.6 mm) clearance between the alignment washers and the console as shown in FIGURE 7. Add or subtract shims as required to obtain the specified clearance. Weld the new alignment washers to the console. 10.
  • Page 62 Ê I nstalling the Cylinder and Shell Front 1. Screw two new allen screws into the cylinder puller mounting holes; do not obstruct the shaft retainer spacer seat. 2. Determine that the main shaft is clean and free from any foreign material and that the key is properly seated. Failure to properly install cylinder may cause it to loosen during machine operation.

  • Page 69: Section 4: Shell And Door Assemblies

    Section Shell and Door Assemblies...

  • Page 73: Door Assembly

    BMP020002/2004055V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Door Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 77: Interlock Assembly

    BMP020058/2005086V (Sheet 4 of 4) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List, cont.—Interlock Assembly Description Item Part Number Comments Used In 15U060 FLAT WASHER#6 ANSI TYPEB BRASS 09K062B71 SOLENOID 240/60--220/50 = ILOC...

  • Page 79: Section 5: Control And Sensing

    Section Control and Sensing...

  • Page 81: Switch Panel Assembly

    BMP020068/2004055V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Switch Panel Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 83: Coin Acceptor And Vault

    BMP020061/2003276V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Coin Acceptor and Vault Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 84: Vibration Safety Switch Adjustments

    Ê A djustments ® When the machine leaves Milnor , the actuator arm is tie-wrapped to prevent damage (except on 30015, 30020, and 30022 models). This tie wrap must be removed after the machine is set into position but before the machine is op- erated.
  • Page 85 that it has reset. In the released position the arm should rest lightly but definitely against the stop on the micro-switch case that prevents any further arm movement to the left. For machines with rigid mounted shells, where the machine is bolted to a very substantial foundation, very little machine movement will occur for a given degree of out-of-balance.

  • Page 87: Section 6: Chemical Supply

    Section Chemical Supply...

  • Page 89: Section 7: Water And Drain

    Section Water and Drain...

  • Page 93: Water Inlet

    BMP020056/2003215V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List, cont.—Water Inlet Description Item Part Number Comments Used In ---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------ GWV30001 INST=COIN H20+PERSTALTIC INLET AWV30001 PERSITALIC/H2O INLET BOX ASSY...

  • Page 97: Drain Valve Installation

    BMP020057/2004055V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Drain Valve Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 99: Electric Drain Valve

    BMP920017/2006214B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—3” Electric Drain Valve Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

This manual is also suitable for:

30022c4e

Table of Contents