Toyota 7BPUE15 Service Manual page 253

Section 7. Component Procedures
Mast Disassembly and Shimming
sure the carriage can be moved in and out
by hand.
12. When the correct fit is obtained, measure
the gap between the top of the platform
and the inner mast on both sides. If the
gap between the platform and the inner
mast is not within 1
each other, remove the platform.
13. Take shims from the top roller on the side
that is farthest away and install them on
the opposite side. Repeat this procedure
until 1 16 in. (1.59 mm) is obtained. If all
shims are on one side of the top rollers,
remove shims from the bottom roller on
the side that is farthest away and install
them on the opposite side.
14. Repeat this procedure until the required
clearance a t the top of the platform is
obtained.
15. Install the carriage and the carriage stops.
16. Install the pulleys for the over mast hoses
and cables.
17. Secure the main carriage and masts in
place so that they do not move while
standing the assembly back up.
18. Install all the other items removed during
the disassembly process after laying the
assembly down.
Mast assembly may swing free when
lifting. Use extreme caution.
19. Attach the hoist to the mast assembly and
stand the mast back up. Install all the
other items removed during the
disassembly process prior to laying the
assembly down.
20. Attach the tractor to the mast.
2 1. Install the remaining components.
22. Connect the hoses and cables inside the
tractor compartment.
Toyota Orderpicker Model 7BPUE 15 Service Manual
16 in. (1.59 mm) of
Make sure all mast stops are installed
and securely tightened before operating
lift
the truck.
23. Reinstall the battery.
24. Reconnect the battery connector and turn
the key switch ON.
25. Adjust the lift chains.
26. Install the forks and mast guard.
27. Check for proper operation.
28. Grease the channels.
29. Bleed the lift cylinders.
00700-CL222-05, 1 5 March 2 0 0 5
Mast Section