Control Handle; Cover Retaining Screws - Bottom; Cover Retaining Screw - Top - Toyota 7BPUE15 Service Manual

Toyota Orderpicker Model 7BPUE 15 Service Manual

Control Handle

For replacement parts, refer to the parts
manual for the truck the handle is installed on.
Removal
1. Turn the key switch OFF and disconnect
the battery connector.
2. Disconnect JPC9 and remove the Control
Handle from the truck.
N : Observe orientation of switches/
OTE
potentiometers and routing of
disassembled to make reassembly
easier.
Be sure to observe proper precautions
against electrostatic discharge. See
"Static Safety" on page
Before disassembly, determine which
components require replacement:
and/or Horn Switch
Travel Pot and/or Gear
Travel Spring, Shaft Gear, and so on
and/or Horn Switch
Replacement
Disassembly
1. Remove the two 3/32 socket head nylon
set screws in the lift/lower knob (thumb
lever). If stripped, use a small 1 / 8 in.
blade flat screwdriver and carefully back
out the set screw.
2. Loosen the two metal set screws in the
the lift/lower knob.
00700-CL222-05, 1 5 March 2005
2-9.
Section 7. Component Procedures
N : Carefully slide the two spacer washers,
OTE
washer off of the lift pot shaft. See
Figure 7- 16.
7-
Figure 16. Spacer Washer and
3. Remove the three 3mm socket head cap
screws from the handle assembly. See
Figures 7- 17 and 7- 18. Separate the cover
from the handle.
7-
Figure 17.

Cover Retaining Screws - Bottom

7- 18.
Figure

Cover Retaining Screw - Top

N : Before sliding the pot bracket off the pot
OTE
shaft, identify which slot in the pot
bracket is used to hold the pot
anti-rotate tab. The anti-rotate tab
Control Handle
L/L
Spring Removal