Panasonic EP1260-W7 Service Manual
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Panasonic EP1260-W7 Service Manual

Panasonic EP1260-W7 Service Manual

Massage lounger
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ORDER NO.HPD0309W02C7
MASSAGE LOUNGER
EP1260-W7

SPECIFICATIONS

© 2003 Matsushita Electric Industrial Co., Ltd. All
rights
reserved.
Unauthorized
copying
and
distribution is a violation of law.

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Summary of Contents for Panasonic EP1260-W7

  • Page 1: Specifications

    ORDER NO.HPD0309W02C7 MASSAGE LOUNGER EP1260-W7 SPECIFICATIONS © 2003 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying distribution is a violation of law.

  • Page 2: Table Of Contents

    EP1260-W7 CONTENTS Page Page 1 COMPONENTS IDENTIFICATION 8 CONTROL OF THE AIR-MASSAGE OPERATION 2 MASSAGE RANGE (MOVEMENT RANGE OF MASSAGE 9 MASSAGER UP/DOWN SENSOR GEAR ADJUSTMENT WHEELS) SHIATSU MASSAGE, SWEDISH MASSAGE, METHOD KNEADING, VIBRATING, TAPPING A, TAPPING B, WHOLE 10 DISASSEMBLY AND ASSEMBLY INSTRUCTION(COSMETIC...

  • Page 3: Components Identification

    EP1260-W7 1 COMPONENTS IDENTIFICATION 1.1. Massage lounger...
  • Page 4 EP1260-W7 1.2. Controller...

  • Page 5: Massage Range (Movement Range Of Massage Wheels) Shiatsu Massage, Swedish Massage, Kneading, Vibrating, Tapping A, Tapping B, Whole Back Rolling, Regional Rolling

    EP1260-W7 2 MASSAGE RANGE (MOVEMENT RANGE OF MASSAGE WHEELS) SHIATSU MASSAGE, SWEDISH MASSAGE, KNEADING, VIBRATING, TAPPING A, TAPPING B, WHOLE BACK ROLLING, REGIONAL ROLLING Width adjustment Approx.60 to 150mm Intensity adjustment Shiatsu, Swedish, Knead, vibration, Tap A, Tap B, whole...

  • Page 6: Turning On The Power

    EP1260-W7 3 TURNING ON THE POWER 3.1. Turning on the power 1. Plug the power plug into the power socket. 2. Turn the lock switch to the open position. 3. Turn on the power switch on the back of the unit.

  • Page 7: Required Tools

    EP1260-W7 4 REQUIRED TOOLS...

  • Page 8: Actual Wiring Diagram

    EP1260-W7 5 ACTUAL WIRING DIAGRAM 5.1. Massage mechanism...
  • Page 9 EP1260-W7 5.2. Air ottoman...

  • Page 10: Display Method Of Massage Block Total Use Time And Operation Time

    EP1260-W7 6 DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME AND OPERATION TIME Total use time While pushing the + and the - intensity adjustment buttons simultaneously, turn on the power switch and continue to hold the buttons for approximately 5 seconds. Release after the on/off LED lights up.

  • Page 11: Motion Of The Clutch And Belt Based On Various Massager Operations

    EP1260-W7 7 MOTION OF THE CLUTCH AND BELT BASED ON VARIOUS MASSAGER OPERATIONS. Massager operation and belt motion Massager operation and clutch motion...

  • Page 12: Control Of The Air-Massage Operation

    EP1260-W7 8 CONTROL OF THE AIR-MASSAGE OPERATION Air massage functions with the operations of the pump unit x 1pc, 3-way electromagnetic valve x 1pc, and 2-way electromagnetic valve x 2pcs. 1. Air massage functions with the pump unit and the electromagnetic valves.

  • Page 13: Massager Up/Down Sensor Gear Adjustment Method

    EP1260-W7 9 MASSAGER UP/DOWN SENSOR GEAR ADJUSTMENT METHOD When the massager is removed from the chair, the position of the up/down sensor gear changes, resulting in a change of the up/down stop position. When installing the massager on the back frame, be sure to adjust the position with the up/down detection gear.

  • Page 14: Disassembly And Assembly Instruction

    EP1260-W7 10 DISASSEMBLY AND ASSEMBLY INSTRUCTION (COSMETIC PART AND CHAIR CONSTRUCTION) 10.1. Removing the Head rest, Back rest cushion, Arm rest 1. Unzip the zippers and remove the Back cushion with pillow. 2. Remove nine brush clips on each sides, which fix the Arm rest left and the right, with a slotted screwdriver.
  • Page 15 EP1260-W7 4. Remove eight Push return rivets, which fix the Under cover left and the right, with a crossed screwdriver and remove the Under cover left and the right. 5. Pull out the zipper ends, which connect the Seat and the Ottoman, and cut the insulated tie and remove four Push rivets pushing its center with a screwdriver, etc.
  • Page 16 EP1260-W7 6. Unzip the zippers and the Seat can be taken off. 10.2. Removing the Massage mechanism block 1. Lift the Ottoman a little bit and push up the Interlock link and remove it. 2. Lift the Ottoman a little bit and push up the Interlock link and...
  • Page 17 EP1260-W7 3. Remove three Rail piece installation screws, and remove the Rail piece. 4. Remove four Cover for P.C.B. installation screws, and remove the Cover for P.C.B. 5. Remove the Connecting cord for power supply, one screw, and two connectors.
  • Page 18 EP1260-W7 6. Remove two plastic rivets on the Massage mechanism cover and take off the Message mechanism cover and remove the Cover clip. 7. Lift up the bottom of the Massage mechanism block as the figure and take it off.
  • Page 19 EP1260-W7 2. Remove the ground wire and two screws. 3. Remove two Insulated ties. 4. Remove two screws and three Circuit board spacers.
  • Page 20 EP1260-W7 5. Remove 11 screws and take off the Shield panel for P.C.B. 6. Remove the Width belt. 7. Cut off the Insulated ties and remove five screws and disconnect the Intensity driving block holding the Width motor.
  • Page 21 EP1260-W7 8. Cut off the Insulated tie and unscrew a screw on the Up/down sensor plate and remove the Up/down sensor plate. · When you take off the Massage mechanism block directly from the chair, be careful not to damage the Up/down sensor, which may hit the edge of the Back frame.
  • Page 22 EP1260-W7 11. Cut off the Insulated tie and unscrew a screw and take off the Intensity plate. 12. Unscrew seven screws and remove the Width driving block. With this condition, you can take off the Kneading ball block. 13. Unscrew two screws and remove the Up/down driving...
  • Page 23 EP1260-W7 10.4. Assembly 10.4.1. Adjustment of the Up/down sensor gear When the massager is removed from the chair, the position of the up/down detection gear changes, resulting in a change of the up/down stop position. When installing the massager on the back frame, be sure to adjust the position with the up/down detection gear.
  • Page 24 EP1260-W7 10.5. Removing the Massage wheel cover 1. Follow the procedure 4. to 6. of 10.1. Removing the Head rest, Back rest cushion, Arm rest. 2. Cut off the Insulated tie on the Seat. 3. Unscrew six screws. The work will be easy if the Massage mechanism block is take out.
  • Page 25 EP1260-W7 10.6. Removing the Under box 1. Follow the procedure 4. of 10.1. Removing the Head rest, Back rest cushion, Arm rest. 2. Unscrew the screw and pull out a Rod holder and slide the Under box up/right outward. 3. Unscrew the screw.
  • Page 26 EP1260-W7 10.7. Removing the Power source switch block 1. Unscrew two screws and cut off the Insulated tie. 2. Remove the Bushing cover and pull out the Controller cord and take off the Connector and take off the Controller block.
  • Page 27 EP1260-W7 4. After removing screws, you can remove the Micro switch, Power source cord, Fuses, etc. Caution when assembling 1. Hook the cord on the Power source box cover as the figure and fix the Power source switch block with two screws.
  • Page 28 EP1260-W7 10.8. Removing the Ottoman lift unit 1. Follow the procedure 1. to 7. of 10.2. Removing the Massage mechanism block. · It is safer and more secure if the Massage mechanism block is totally moved down. 2. Follow the procedure 4. of 10.1. Removing the Head rest, Back rest cushion, Arm rest.
  • Page 29 EP1260-W7 10.9. Removing the Air ottoman 1. Follow the procedure 4. of 10.1. Removing the Head rest, Back rest cushion, Arm rest. 2. Pull out the Zipper ends, which connect the Seat and the Ottoman, and cut off the Insulated ties and unzip the Zippers.
  • Page 30 EP1260-W7 5. Remove Hinge pins, U nuts, and take off the Air ottoman.

  • Page 31: Examination After Inspection And Prepairing

    EP1260-W7 11 EXAMINATION AFTER INSPECTION AND PREPAIRING · Check all operations with the massage block operation test switch. · Check that the massage block operates using the controller. · Check that the massage block operates loaded (i.e. sit in the chair and check).

  • Page 32: Troubleshooting

    EP1260-W7 12 TROUBLESHOOTING 12.1. Main unit...
  • Page 33 EP1260-W7...
  • Page 34 EP1260-W7 12.2. Controller/Massage mechanism block...
  • Page 35 EP1260-W7...
  • Page 36 EP1260-W7...
  • Page 37 EP1260-W7...
  • Page 38 EP1260-W7 12.3. Air bags...

  • Page 39: How To Check The Pressure

    EP1260-W7 13 HOW TO CHECK THE PRESSURE 13.1. Air bag and the Pump block 1. Follow the procedure 10-2 Removing the Head rest, Back rest cushion, Arm rest 4. 2. Disconnect either hose of the 2-row hoses. 3. Cut the Insulated tie of the Hose plug and remove the Hose plug.
  • Page 40 EP1260-W7 5. Insert the hose that you removed in the 2. to the T-shape joint and the other end to the 2-row joint. 6. Push the On/off button and push the Leg massage button. 7. Check the pressures at three levels by the intensity adjustment of the Controller.

  • Page 41: Exploded View

    EP1260-W7 14 EXPLODED VIEW...
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  • Page 46: Replacement Parts List

    EP1260-W7 15 REPLACEMENT PARTS LIST NOTES: As long as the destinations or the Massage loungers to which each parts should be installed are not specified, each parts can be installed to any EP1260 Massage loungers. Ref.No. Part No. Part Name & Description...
  • Page 47 EP1260-W7 Ref.No. Part No. Part Name & Description Remarks Per Unit WEP1061L0767 RAIL PIECE RIGHT WEP1061L0777 RAIL PIECE LEFT WEP2110L6347 SCREW (M4-56.2) WEP2000L9567 SCREW (CUP.S.K4-10) WEP1061K3157 HINGE COVER RIGHT WEP1061K3167 HINGE COVER LEFT WEP2200S6017 BOLT WEP1061K0097 UNDER PIPE WEP2005K6537 SCREW (6ANGLE.M5-16)
  • Page 48 EP1260-W7 Ref.No. Part No. Part Name & Description Remarks Per Unit WEP2200L2437 2-WAY ELECTROMAGNETIC VALVE B WEP578L9537 SCREW (CUP.S.K4-8) WEP2200L2907 CONNECTING CORD FOR ELECTROMAGNETIC VALVE WEP2200L0797 T-SHAPED HOSE WEP1260L0667 HOSE BROWN WEP1260L0257 SILENCER WEP1260L0677 HOSE BLACK WEP1260L0807 HOSE GRAY WEP1260L0287...

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