Stanley PD45 User Manual

Stanley PD45 User Manual

Hydraulic post driver
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PD45
HYDRAULIC
POST DRIVER
USER MANUAL
Safety, Operation and Maintenance
© 2014 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
59010 2/2018 Ver. 12

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Summary of Contents for Stanley PD45

  • Page 1 PD45 HYDRAULIC POST DRIVER USER MANUAL Safety, Operation and Maintenance © 2014 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 59010 2/2018 Ver. 12...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. PD45 User Manual ◄ 3...
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► PD45 User Manual...
  • Page 5: Safety Precautions

    Use only lint-free cloths. The PD45 Hydraulic Post Driver will provide safe and • Do not operate the tool at oil temperatures above dependable service if operated in accordance with the 140 °F/60 °C.
  • Page 6: Tool Stickers & Tags

    OPERATION MANUAL. OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR. TOOL OPERATOR. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) 6 ► PD45 User Manual...
  • Page 7: Hose Types

    This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► PD45 User Manual...
  • Page 9: Htma / Ehtma Requirements

    2000 psi 2000 psi (At the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements. PD45 User Manual ◄ 9...
  • Page 10: Operation

    4. Press the lever assembly on handle to start the post driver. Note: On Remote ON/OFF Valve Models Place the post driver on/off control valve in The ON position to start the post driver. Note: Adequate down pressure is very important. 10 ► PD45 User Manual...
  • Page 11: Charging The Accumulator

    3. Adjust the regulator to the charging pressure of 600 1. Remove the charging valve plug from the post driver. psi/42 bar. 2. Holding the chuck end of STANLEY tester (P/N Note: It may be necessary to set the regulator at 02835), turn the gauge fully counter-clockwise to 650–700 psi/45–48 bar to overcome any pressure...
  • Page 12: Tool Protection & Care

    This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. 12 ► PD45 User Manual...
  • Page 13: Troubleshooting

    Provide cooler to maintain proper fluid temperature (140 °F/60 °C max). Check relief valve setting. Eliminate flow control devices. Oil leakage on post. Lower piston seal failure. Replace seal. PD45 User Manual ◄ 13...
  • Page 14: Accessories

    Adapter, 2 in. Square Post..........................15187 Adapter, 1-3/4 in. Round Post ...........................67784 SERVICE TOOLS Tamper Sleeve Tool ............................01120 O-ring Tool Kit ..............................04337 Flow Sleeve Removal Tube ..........................04910 Flow Sleeve Removal Tool ..........................04919 Accumulator Cylinder Puller ..........................05640 14 ► PD45 User Manual...
  • Page 15: Pd45131 Parts Illustration

    PD45131 PARTS ILLUSTRATION NEW INLINE VALVE NOTE: IF YOUR INLINE VALVE DOES NOT CONTAIN THIS PART, (SEAL CAP) ORDER INDIVIDUAL PARTS FROM OLD INLINE VALVE. OLD INLINE VALVE PD45 User Manual ◄ 15...
  • Page 16: Pd45131 Parts List

    Note: Individual parts are still available for the older — — NO ITEM in-line valve but if replacing the entire in-line valve 00026 O-RING assy, you must order the new in-line valve assy P/N- 72264. 16 ► PD45 User Manual...
  • Page 17: Pd45132 / Pd45151 Parts Illustration

    PD45132 / PD45151 PARTS ILLUSTRATION 15A 16 PD45 User Manual ◄ 17...
  • Page 18: Pd45132 / Pd45151 Parts List

    FLOW SLEEVE 04605 PUSH PIN 1/2-13 UNC x 1.250” Hex Head Capscrew (GR-5 Minimum) 02900 ROLL PIN P/N- 04661 Clean ID/OD of threads, apply 242 Loctite or equivalent, 04382 AUTOMATIC VALVE torque to 50 ft-lbs. 18 ► PD45 User Manual...
  • Page 20 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

This manual is also suitable for:

Pd45131Pd45132

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