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TONNEAU INSTALLATION GUIDE
Warranty, Care & Maintenance
Model 3021 Dodge Ram 1500-3500 Std/Quad Cab
8' Long Bed 2002-2008, & 2009 Ram 2500-3500
30
EASY AS 1-2-3!
NORMAL INSTALLATION TIME
MINUTES
For Warranty Issues, Contact UnderCover Directly
FORM # IG3021HH
Modified Mar 2009
(866) 900-8800 www.undercoverinfo.com
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Summary of Contents for UnderCover TONNEAU 3021
- Page 1 Warranty, Care & Maintenance Model 3021 Dodge Ram 1500-3500 Std/Quad Cab 8' Long Bed 2002-2008, & 2009 Ram 2500-3500 EASY AS 1-2-3! NORMAL INSTALLATION TIME MINUTES For Warranty Issues, Contact UnderCover Directly FORM # IG3021HH Modified Mar 2009 (866) 900-8800 www.undercoverinfo.com...
- Page 2 Be sure to use only cleaners, waxes, etc., which are labeled ‘Safe for Plastics’ . Make sure that chemicals or substances, which are not labeled ‘safe for plastics’ , do not come in contact with your Undercover. Failure to do so could cause discoloration and/or structural damage to your Undercover and will void your warranty.
- Page 3 Page 2 Model 3021 Dodge Ram 8' Bed 2002-2008 Note: If your Tonneau has already been installed, skip to Page 11 for removal and reinstallation instructions. FORM # IG3021HH Modified Mar 2009...
- Page 4 WARNING! Do not over tighten and distort the brackets. Bolts must be checked for tightness periodically. Failure to do so could cause serious damage to both the truck and / or your UnderCover. Repeat Steps A through C for opposite side of the truck bed.
- Page 5 Page 4 Model 3021 Dodge Ram 8' Bed 2002-2008 70 1/2" Dodge Ram 8' long Bed 2002-2008. Proper position for Bolt Screws and Clamps. FORM # IG3021HH Modified Mar 2009...
- Page 6 Page 5 Model 3021 Dodge Ram 8' Bed 2002-2008 FACT: Undercover’s ABS-Composite material makes it the strongest and most durable tonneau on the market. Install your front mounting bracket using the measurements on Page 6, Figure 4. Using a tape measure place the rear end of the front bracket 16" from the inside wall of the bulkhead.
- Page 7 Page 6 Model 3021 Dodge Ram 8' Bed 2002-2008 16" FORM # IG3021HH Modified Mar 2009...
- Page 8 Page 7 Model 3021 Dodge Ram 8' Bed 2002-2008 FORM # IG3021HH Modified Mar 2009...
- Page 9 Page 8 Model 3021 Dodge Ram 8' Bed 2002-2008 The measurements given for the front brackets on step 2 are just a starting point. These measurements will work for a large percentage of trucks. Unfortunately not all truck beds are assembled 100% square, so some adjustments may be necessary.
- Page 10 Model 3021 Dodge Ram 8' Bed 2002-2008 FACT: In less than one minute, you can both take on and off the Undercover tonneau. Fastest removal system in the industry. Install hydraulic struts making sure LARGE end of strut is attached to the tonneau, and SMALL or rod end is attached to the ball stud on rear bracket Page 10, Figure 7, Picture A.
- Page 11 Page 10 Model 3021 Dodge Ram 8' Bed 2002-2008 FORM # IG3021HH Modified Mar 2009...
- Page 12 Page 11 Model 3021 Dodge Ram 8' Bed 2002-2008 Congratulations! Your 30-minute installation job is now complete. Now, in less than one minute, you will be able to put on and take off your tonneau cover. STEP 1 Release strut off of ball stud Picture B.
- Page 13 Page 12 Model 3021 Dodge Ram 8' Bed 2002-2008 Prior to removing the STEP 1 tonneau, mount the two J-Hooks provided on the garage wall. The hooks must have a minimum height from the floor of 98", and be 32” on center horizontally apart Picture A &...
- Page 14 Page 13 Model 3021 Dodge Ram 8' Bed 2002-2008 FORM # IG3021HH Modified Mar 2009...
- Page 15 Page 14 Model 3021 Dodge Ram 8' Bed 2002-2008 FORM # IG3021HH Modified Mar 2009...
- Page 16 Thank you very much for your purchase of UnderCover! David Wells President UnderCover, Inc. UnderCover, Inc. P.O. Box 620 Rogersville, MO 65742 (417) 753-8000 © 2010 UnderCover, Inc. All rights reserved. (866) 900-8800 www.undercoverinfo.com sales@undercoverinfo.com For any Warranty issues, contact UnderCover directly.