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Related Manuals for Charnwood W619PSF
Summary of Contents for Charnwood W619PSF
- Page 1 8” TABLE SAW WITH PRECISION RIP FENCE OWNERS MANUAL MODEL: W619PSF Charnwood, Cedar Court, Walker Road, Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU Tel. 01530 516 926 Fax. 01530 516 929 email: sales@charnwood.net website: www.charnwood.net...
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Page 2: General Safety Rules
GENERAL SAFETY RULES WARNING: Do not attempt to operate the machine until you have read thoroughly and understood completely all instructions, rules, etc. contained in this manual. Failure to comply may result in accidents involving fire, electric shock, or serious personal injury. Keep this owner's manual and review frequently for continuous safe operation. - Page 3 8. Be extra vigilant when cutting stock which has loose knots in it as these my fly out of the saw. 9. NEVER remove the table insert when the saw is running. 10. To avoid exposure to hazardous dust, do not use this saw without connecting it to a suitable dust extractor.
- Page 4 Identify The Loose Parts Fence Carrier Owner’s Manual Rear Table Cross Cut Extension Sliding Carriage Support Rail Fence Extrusion & Tools Tables Guide Rail Hose Clips Allen Keys Crown Guard Push Stick Tilt Handwheel Feet Rip Fence Dust Hose Rip Fence Bracket Mitre Fence Hose Support Rail Supports Hold Down Clamp Clamp/Fence Bracket Sliding Table with Rollers...
- Page 5 Assembly While the machine is on its side, take the four feet from the bag of parts and screw them into the four holes in the base. These feet can be adjusted by means of a spanner to level the saw table after the machine has been put into place.
- Page 6 Loosen the nuts and lifting each bolt head in turn, slide the 100cm long square aluminium extrusion over them. The rear table support extrusion should be fitted to the rear with the open side facing outwards. If it is difficult to slide on, make sure that you have slackened the nuts sufficiently and rock the extrusion gently as you move it along.
- Page 7 Slide the front rail over the three bolt heads and hand tighten the nuts ensuring that the rail can still slide. Identify the Rip Fence Carrier and the Fence Extrusion. Undo the 2 wing nuts on the fence carrier until the fence extrusion can slide over the square head bolts as shown.
- Page 8 Set the rip fence onto the front rail so that the scale reads Zero. Press down the front handle to lock it in place. Slide the front rail, with the rip fence attached, so that the vertical face of the fence is touching the saw blade.
- Page 9 Add the second extension and, ensuring the tops of the tables are all level, re- tighten the eight bolts. Clip the saw guard to the riving knife and tighten the bolt sufficiently to hold it the set position while still allowing adjustment.
- Page 10 Fit the two support arms which will carry the guide rail for the sliding carriage. These are bolted to the left hand side of the table with four countersunk bolts Fit the wide guide rail extrusion by sliding it over the heads of the eight securing bolts.
- Page 11 The guide rail is fitted with front and rear travel stops. Move the rear travel stop to the back of the slot. Remove the front stop completely and fit the sliding carriage onto the guide rail so that the four bearing guides are located in the matching grooves along the sides of the rail.
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Page 12: Riving Knife Adjustment
Check the Sliding carriage table is level to the main table. It should be level or slightly higher (up to 1mm) than the main table to allow a clamped work piece to move across the main table. If necessary, loosen and adjust the four silver support brackets to lift or level the sliding carriage. - Page 13 The two bolts holding the riving knife can now be loosened using a 13mm spanner. Raise the riving knife and crown guard assembly, so that the crown guard is situated just above the top of the saw blade. If necessary adjust the riving knife so that there is an even gap of around 5mm between the curved leading edge of the knife and the radius of the saw blade.
- Page 14 Using The Table Saw Work Sliding Work Blade Mitre Stop Carriage Clamp Guard Fence Fence On/Off Blade Angle Blade Height Adjustable Blade Angle Switch Lock Adjuster Feet Adjuster On/Off Switch Slide the red section upwards and then lift the hinged cover. This will give you access to the green start and red stop buttons.
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Page 15: Making A Cut
Making A Cut Ensure there is enough space around the table for the work piece before starting the cut. Position your feet in a stable and balanced stance. When feeding the timber, place your hands on the section of timber being kept. Never hold the waste part of the timber. - Page 16 Cross Cutting With Sliding Carriage The sliding carriage is more suitable when working with large flat panels. To use the sliding carriage: Pull the table all the way forward. Set the flip over stop to the desired width of cut when required. If an angle is to be cut, undo the 2 thumb screws and ratchet lever, swing the fence to the desired angle and lock them both off...
- Page 17 Blade Removal and Replacement Unplug the saw from the power source. Raise the blade to its maximum height and remove the saw guard from the riving knife. Remove the right hand table insert, using a 4mm Hex key to remove the two screws. Use the special spanner supplied, lock the spindle by fitting it over the black locking washer.
- Page 18 5) When you are satisfied the blade is aligned, re-tighten the Allen bolts and replace the side panels Adjusting the Blade Tilt Limits Raise the blade to full height and remove the blade guard. Remove both blue side panels from the base of the saw.
- Page 19 45 Degree Stop Using a 4mm Allen Key, loosen the 45 degree limiting collar situated at the opposite end of the threaded shaft. 45 Degree Threaded Nut Threaded Shaft Limiting Collar Using a mitre square, adjust the blade accurately to 45 degrees. Hold the limiting collar firmly against the Threaded Nut and retighten the grub screw.
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Page 20: Troubleshooting Guide
Troubleshooting Guide Problem Cause Remedy Machine does not start Blown Fuse Replace Fuse Loose switch terminal Inspect back of switch Faulty switch Replace switch Doors not closed (The machine is fitted with a safety interlock switch, it will not run if a door is open) Only starts when Green Faulty switch Replace switch... - Page 21 Declaration of Conformity for CE Marking Charnwood Declare that Circular Saw Bench, Model W619 Conforms with the following Directives: Machinery Directive 2006/42/EC Low Voltage Directive 2006/95/EC And further conforms to the machinery example for which the EC type examination Certificate No. BM 50259867 and AN 50259868 have been issued by TUV Rheinland LGA Products GmbH, Tillystrasse 2, 90431 Nurnberg, Germany.
- Page 22 CHARNWOOD W619 PARTS DIAGRAM A...
- Page 23 CHARNWOOD W619 PARTS LIST A Foot Switch Metric Bushing Screw M5 x 16mm Washer M5 Hex Nut M5 Screw M6 x 16mm Washer M6 Saw Faceplate Large Washer Hex Nut M6 Hex Bolt M6 x 12mm Hex Nut M6 Screw M5 x 14mm...
- Page 24 CHARNWOOD W619 PARTS DIAGRAM B CHARNWOOD W619 PARTS LIST B C Shaped Ring Sliding Axle Eccentric Bush Hex Thin Nut M8 Set Screw M8 x 25mm Eccentric Nut Trolley Washer M6 T-Shape Bolt Set Screw M8 x 10mm Eccentric Nut...
- Page 25 CHARNWOOD W619 PARTS DIAGRAM C CHARNWOOD W619 PARTS LIST C Dust Collector Hex Bolt M8 x 16mm Large Washer M8 Blade Locking Washer Saw Blade Hex Bolt M5 x 16mm Very Large Washer M6 Motor Pulley Drive Belt Driven Pulley...
- Page 26 CHARNWOOD W619 PARTS DIAGRAM E CHARNWOOD W619 PARTS LIST E T Shaped Runner Mitre Gauge Washer M8 Long Handle...
- Page 27 CHARNWOOD W619 PARTS DIAGRAM F CHARNWOOD W619 PARTS LIST F Scale – Self-Adhesive Fence Carrier Extrusion Hex Bolt M6 x 20mm Washer M6 Carrier End Cap – Left Nut M6 Carrier End Cap – Right Self-Tapping Screw Pip Fence Extrusion...
- Page 28 Charnwood, Cedar Court, Walker Road, Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU Tel. 01530 516 926 Fax. 01530 516 929 email: sales@charnwood.net website: www.charnwood.net...