Polaris RANGER XP 1000 2018 Service Manual page 377

7. Remove the RH output hub assembly
gearcase housing.
o
8. Remove pinion seal , internal retaining ring
s
pinion gear assembly from the gearcase housing.
Inspect and clean the gearcase housing and replace
all oil seals and O-rings.
9. Inspect the pinion gear
missing teeth. Inspect the pinion bearing for signs of
wear and the pinion shaft seal surface for pitting.
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
i
from the
a
, and
s
for chipped, broken or
d
10. Inspect the AWD coil
plate assembly. Refer to AWD DIAGNOSIS for
detailed inspection process. Replace the cover plate
f g
seal and O-ring .
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
NOTE
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12. Thoroughly clean all parts and inspect the rollers
for nicks and scratches. The rollers must slide up and
down and in and out freely within the roll cage
sliding surfaces and H-springs.
NOTE
Refer to the "Electronic Parts Catalog" for individual
part availability. Most parts are to be replaced as an
assembly or as a complete kit.
13. Inspect clutch housing / ring gear
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.
FINAL DRIVE
located in the outer cover
h
j
k
for a consistent
7.25
7