Nordyne CMF2 80-PG Convertible Owner's Manual And Installation Instructions

Counterflow gas or oil heating appliance (65, 75, and 85 kbtu/h inputs)
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Counterfl ow Gas or Oil Heating Appliance
Owners Manual/Installation Instructions
CMF2 80-PG Convertible (65, 75, and 85 KBTU/H Inputs),
CMF2 80-PO Convertible (65, 75, and 85 KBTU/H Inputs)
Read all instructions carefully before beginning the installation. Read all labels and tags on
the furnace carefully and follow all precautions outlined on those labels and tags.
FOR YOUR SAFETY
Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity
of this or any other appliance.
WARNING:
Improper installation, alteration,
service or maintenance can cause
injury or property damage. Refer to
this manual for assistance or consult
a qualifi ed installer, service agency,
or the gas supplier for additional
information.
FOR YOUR SAFETY
WHAT TO DO IF YOU
SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
• If you cannot reach your gas supplier,
call the fi re department.
Rated
CMF2-PG
BTUH
80 CONV.
Input
75,000
Output
56,000
GENERAL
CMF2 furnaces are high quality, direct vent
furnaces used for manufactured housing,
recreational vehicle, and residential
These furnaces are offered in either power gas
(designated by PG) or power oil (designated
by PO) models. The power gas models are
designed for operation with either natural or
propane (LP) gas.
The CMF2 series is convertible from power oil to
power gas, and vice versa. Furthermore, the fi ring
rate of the CMF2 80 Convertible Series can be
changed using a certifi ed NORDYNE conversion
kit fi eld-installed by a qualifi ed service technician.
Refer to the "Firing Rate Conversion" section
later in these instructions for more information
on the fi ring rate change.
These furnaces are certifi ed to the UL307
standards (UL 307A for oil models; UL 307B for
gas models), and can be installed in a variety of
applications, as shown in Table 1. This furnace is
not to be used for temporary heating of buildings
or structures under construction.
This furnace must be installed by a qualifi ed
installing agency and in accordance with
applicable local codes and ordinances that
govern this type of equipment. Failure to
properly install the furnace, base assembly,
and venting system as described herein
may damage the equipment and/or the
home, can create a fi re or asphyxiation
CMF2-PO
hazard, violates U.S. listing requirements,
80 CONV.
and will void the warranty. This furnace is
NOT approved for installation with split
system air conditioning. Use a NORDYNE
75,000
packaged air conditioning system.
60,000
applications.
WARNING:

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Summary of Contents for Nordyne CMF2 80-PG Convertible

  • Page 1 Counterfl ow Gas or Oil Heating Appliance Owners Manual/Installation Instructions CMF2 80-PG Convertible (65, 75, and 85 KBTU/H Inputs), CMF2 80-PO Convertible (65, 75, and 85 KBTU/H Inputs) Read all instructions carefully before beginning the installation. Read all labels and tags on the furnace carefully and follow all precautions outlined on those labels and tags.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION REQUIREMENTS ........................3 Equipment Check ............................3 Requirements and Codes.......................... 3 Important Note ............................3 Combustion Air and Ventilation Requirements ..................4 Venting Requirements – Manufactured Housing Installations ..............4 Venting Requirements – Residential Installations ..................5 Unit Location and Clearance Requirements ....................
  • Page 3: Installation Requirements

    Manufactured MA-100 or MA-200 NORDYNE SRJ Housing or Universal Base Roofjack Only Recreational Vehicle MA-100 or MA-200 NORDYNE SRJ Roofjack or Residential Universal Base an Existing Chimney* NORDYNE SRJ Roofjack or Residential CB-200A Cottage Base an Existing Chimney* NORDYNE SRJ Roofjack or...
  • Page 4: Combustion Air And Ventilation Requirements

    2. A carbon monoxide detector shall be b. Be either hard-wired or battery located in the room that houses the powered or both; and appliance or equipment and shall: c. Shall comply with NFPA 720 (2005 a. Be powered by the same electrical Edition).
  • Page 5: Venting Requirements - Manufactured Housing Installations

    Combustion air must not be drawn from a WARNING: contaminated atmosphere. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Some When venting through a chimney, check examples of chemical contaminants are chlorine, the chimney for soot, leaks, obstructions, fl...
  • Page 6 barometric damper can be used for your CMF2 according to all applicable codes. The minimum power oil furnace installation. The barometric internal area of the fl ue must be equal to at least damper used must be installed such that air the area of the furnace fl...
  • Page 7: Unit Installation

    Material Requirements (e) Test for draft hood equipped appliance The unit must be installed in a level position. spillage at the draft hood relief opening after 5 minutes of main burner operation. The furnace must be installed with the minimum Use the fl...
  • Page 8: Ma-100 Universal Base Installation

    on the fl oor. Be sure to cut through all insulation This will allow the four fl anges on the underside and the bottom board so that the combustion air of the panel to fi t into the opening. duct is unobstructed to outside air. If using the combustion air duct, cut the opening Drill an approximate 1”...
  • Page 9: Damper Installation

    2” diameter of the burner fl exible tubing. This Installation of Furnace onto the MA-100 adapter is included in the MA series base kits. Base For retrofi t applications in which the MA series Tilt the furnace forward and carefully work the base is already installed, the combustion air furnace back over the MA-100 Universal base.
  • Page 10 air openings should not be located to draw air D. The total free area of the openings in the directly from a bathroom. Grilles placed in a side fl oor or the ceiling registers serving the wall require a 6” clearance from the wall to the return air duct system is to be not less furnace so that the air may enter the front grille than 300 square inches.
  • Page 11 H. Gas piping cannot be located in the return duct system. WARNING: I. The negative pressure in the closet must Failure to comply with the above procedure not be less than minus 0.05 inches water and the following instructions may result column with the closet door closed and in fi...
  • Page 12 3 FEET MIN. ROOF JACK ASSY. ROOF CAP ASSY. DRAW BAND FLEX DUCT CEILING TRIM COLLAR VENT PIPE DRAW BAND CONNECTOR CAUTION MAINTAIN 2 1/2” MINIMUM CLEARANCE BETWEEN FLUE PIPE AND FLEX DUCT. FAILURE TO COMPLY WITH THIS RE- STRICTION COULD CAUSE EQUIPMENT DAMAGE.
  • Page 13: Chimney Installation

    The proper gas supply line size can be IMPORTANT: When the top section of the determined using the gas piping chart, shown roof jack is removed for transit, a special warning in Table 3. Black pipe is the most practical for label must be attached adjacent to the fuel line natural gas, because of the larger sizes required.
  • Page 14: Fuel Line Hook-Up

    If a two pipe system is used or if oil is taken from 4. Insert the return line through the second the bottom of the tank, a fi lter is recommended. opening in the duplex bushing. If the bottom Furthermore, a manual shut-off valve may be of the tank is lower than the pump intake, used on a single pipe or two pipe system.
  • Page 15 Figure 13. Wiring Diagram...
  • Page 16: Electrical Wiring

    Check all electrical connections, which WARNING: should be secure and tight. Replace the control box cover. Failure to keep supply oil clean by various procedures described above may cause Install a disconnect switch (fused or un- failure of certain components such as the fused) between the appliance and the fuel pump gears, check valve, shaft seal, electrical supply at a convenient location...
  • Page 17: Fan Limit Switch

    NORDYNE Be sure to smell next to the fl oor because Distributor or Service PRO immediately.
  • Page 18: Operating Instructions For Pg Direct Ignition Burner

    C. Use only your hand to push in and move To Turn Off Gas to the Appliance the gas control lever. Never use tools. If the lever will not push in by hand, don’t try to 1. Set the thermostat to OFF or to its lowest repair it, call a qualifi...
  • Page 19: Gas Burner Controls

    Firing Rate Natural Gas Natural Gas LP Gas LP Gas Time Burner Input Orifi ce Time Per Rev.* Orifi ce Per Rev.** Designation (BTUH) Number (sec) Number (sec) Gas Gun-65-DI-S 65,000 Gas Gun-75-DI-S 75,000 Gas Gun-90-DI-S 85,000 * There times are based on natural gas at an average of 1,000 BTU per cubic foot, a burner manifold pressure of 3.5 in WC, and a meter dial size of 1 cubic foot.
  • Page 20: Adjusting The Burner

    Regulator Converter Figure 16. Natural Gas Confi guration 12. Reconnect the gas piping and electrical 4. Remove three (3) hexagon nuts holding wires to the gas valve. burner in place. 5. Disconnect inlet pipe union at burner. 13. Open the manual shut-off valve and follow the “Operating Instructions”...
  • Page 21: Lighting And Operating Instructions For Cmf2 Po Oil Burners

    Air-Bleed Procedure - Single Pipe For high altitude operation (altitudes greater than Installation 2,000 feet), the input should be de-rated by 4% for each 1,000 feet above sea level by reducing the Open the door to the furnace. orifi ce size or decreasing the manifold pressure. When decreasing the manifold pressure, the Attach 1/4”...
  • Page 22: Oil Burner Shutdown Procedure

    This will transition the hr or to 90,000 BTU/hr using the appropriate control to a dedicated Pump Prime mode, certifi ed NORDYNE conversion kit installed by a during which the motor, igniter and valve NORDYNE distributor or Service PRO. See the are powered for four minutes.
  • Page 23: Adjusting Heat Distribution

    Upon passing the safety check, the control B. Oil Furnace - Honeywell R7184 or Beckett begins a fi fteen (15) second ignitor warm-up 7505 Control period. During this period, the ignitor will warm to the ignition temperature. When a call for heat is initiated, there is a 2-6 second delay while the control performs The control then applies 24 volts to the gas a safe start check.
  • Page 24 B. Burner motor does not run, no main fl ame. IMPORTANT: 1. Defective centrifugal switch 1. Always disconnect power before servicing. a. Check the operation of centrifugal 2. Only persons trained and experienced in switch by removing end bell of the direct ignition systems should service burner motor.
  • Page 25 Burner fl ame without motor running — gas WARNING: valve is stuck in open position — Replace the control, burner and heat exchanger When replacing the ignition control, may need cleaning. replacement control MUST have the safety lockout time. FAILURE TO FOLLOW J.
  • Page 26: Troubleshooting

    normal operation after the false fl ame c. If burner does not start, replace condition is no longer present. primary control. B. Burner starts and then locks out on 4. Four fl ashes - the control is in lockout safety with Honeywell R7184 indicator due to a failure within the control light fl...
  • Page 27 d. If the light (indicator light for R7184 C. Burner will not start and the indicator light control; green light for 7505 control) is fl ashing at 2 seconds on, 2 seconds off stays off while the fl ame is on, check (for R7184) or the green light is fl...
  • Page 28 INSTALLER: Please leave these installation instructions with the homeowner. ¢708657O¤ 708657D 708657D (Replaces 708657C) Specifi cations and illustrations subject to change without notice and without incurring obligations. Printed in U.S.A. (09/09) O’Fallon, MO...

This manual is also suitable for:

Cmf2 80-po convertible

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