Page 1
Operation and Safety Manual Models 1532E3 1932E3 2033E3 2046E3 2646E3 2658E3 3120877 July 23, 2012...
Page 3
JLG INDUSTRIES MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT. CONTACT JLG INDUSTRIES INC. OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEMS REQUIRED BY THE SAFETY RELATED BULLETINS MUST BE COM- PLETED ON THE AFFECTED JLG PRODUCT Due to continuous product improvements, JLG Industries, Inc.
Page 4
FOREWORD This page left blank intentionally. – JLG Sizzor – 3120877...
Page 5
JLG Indus- tries, Inc. *Applicable Federal OSHA regulations for the United States, as of the date of publication of this 1.
Page 6
FOREWORD REVISON LOG January 1999 Original Issue March 12, 1999 Revised March 1, 2001 Revised July 31, 2001 Revised July 23, 2012 Revised – JLG Sizzor – 3120877...
IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP- trucks, trailers, railway cars, floating vessels, scaffolds ERTY DAMAGE, PERSONAL INJURY OR DEATH. or other equipment unless approved in writing by JLG. • Do not operate the machine in hazardous environ- 1.2 PRE-OPERATION ments unless approved for that purpose by JLG.
When operating a scissor lift or verti- instruction placards or decals are missing or illegible. cal mast lift, JLG recommends wearing a full body har- ness. Attach only one (1) lanyard per lanyard • Avoid any buildup of debris on the platform floor. Keep anchorage point.
Page 11
• Keep the chassis of the machine at least 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards on the floor/surface unless approved by JLG. • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure.
When driving in high speed, switch to low speed before stopping. Travel grades in low speed only. • Do not use high speed drive in restricted or close quar- ters or when driving in reverse. – JLG Lift – 3120877...
2.3 DELIVERY AND FREQUENT INSPECTION Tire and Wheel Assemblies NOTE: This machine requires periodic safety and mainte- nance inspections by a JLG distributor, or certified No loose or missing lug nuts; no visible damage; check JLG mechanic. drive hoses for damage.
Check for High Drive cut-out as platform begins to raise. Check that pothole protection system is deployed when plat- form is raised and that actuating rollers are in con- tact with the connecting bar. – JLG Sizzor – 3120877...
Utiliz- ing this Torque Chart in conjunction with the preventive maintenance procedures in the Service and Maintenance Manual will enhance safety, reliability and performance of the machine. 3120877 – JLG Sizzor –...
Begin the “Walk-Around Inspection” at Item 1, as no loose or missing parts. noted on the diagram. Continue to the right (counter- 11. Machine Controller (1532E3 and 1932E3) - clockwise viewed from top) checking each item in Properly secured; no visible damage; no loose sequence for the conditions listed in the “Walk-...
JLG SMART™ System the machine. The machine is controlled by the JLG SMART™ System, a With the Power Selector Switch positioned to 24 volt, multiplex motor controller which works in conjunc-...
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-1. Ground Control Station - Models 1532E3/1932E3 6. Powered Deck Extension Switch (If Equipped - reset the smart system if a system fault has occurred and the machine has shut down.
5. Steer Switch - The thumb-operated steer switch, be engaged while operating the drive function to located on top of the joystick, works in conjunction give a more evenly distributed oil flow to each drive – JLG Sizzor – 3120877...
To operate high drive, depress the high drive 3120877 – JLG Sizzor –...
Page 26
14. Battery Discharge Indicator - The battery dis- charge indicator is a gauge that provides a visual indication of the condition of the batteries. – JLG Sizzor – 3120877...
Remove the damaged decal and thoroughly clean the surface before installing a new decal. Simply peel off backing paper and press decal on to the surface. 3120877 – JLG Sizzor –...
The JLG Scissor Lift is not intended to be used to lift mate- 4.3 MOTOR OPERATION rial other than supplies which personnel in the platform require to do their job.
Emergency Stop Switch off and the lift switch is pressed, power is removed from the then on again will reset the JLG SMART™ system. switch and the joystick and the switch must be pressed again before activating the joystick. When...
S I D E S L O P E S E X C E E D I N G T H O S E S P E C I F I E D F O R T H E evenly divide the oil flow to each drive motor when MACHINE. 3120877 – JLG Sizzor –...
If the joystick is not activated within 3 sec- onds after the drive switch is pressed, power is 6. Turn switch to OFF and remove key to disable removed from the switch and joystick and the switch machine from unauthorized use. – JLG Sizzor – 3120877...
Refer to the Emergency Towing Procedures in Section 6 standard configuration is as follows: or the Emergency Towing Decal affixed to the machine. 1532E3 - 270 kg 1932E3 - 230 kg BE SURE THE MACHINE IS ON A LEVEL SURFACE OR PROP-...
It is very important capable of handling the following weights: 1532E3 - that the forklift operator use only the designated lifting 1,315 kg; 1932E3 - 1,383 kg; 2033E3 - 2,032 kg;...
5.2 INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or prop- erty damage is evident, the factory should be contacted by telephone and provided with all necessary details.
Page 64
SECTION 5 - EMERGENCY PROCEDURES This page left blank intentionally. – JLG Lift – 3120877...