Periodic Maintenance Chart - Polaris Sportsman 9922551 Owner's Manual

Periodic Maintenance Chart

Item
Air filter,
E main element
Recoil housing (if
equipped)
Brake pad wear
Battery
Demand drive fluid
Rear gearcase oil
(if equipped)
Transmission oil
Engine breather
E filter (if equipped)
Engine oil change
(break-in)
General
lubrication
Carburetor float
bowl
Shift linkage
Steering
Front suspension
Rear suspension
Throttle cable/
E
ETC switch
Choke cable
E
E Carburetor air
intake ducts/flange
Drive belt
Cooling system
Engine oil change
Oil filter change
Oil tank vent hose
(if equipped)
Maintenance Interval
(whichever comes first)
Hours Calendar Kilometers
- Weekly
- Weekly
10 Monthly
20 Monthly
25 Monthly
25 Monthly
25 Monthly
25 Monthly
- 1 M
50 3 M
50 6 M
50 6 M
50 6 M
50 6 M
50 6 M
50 6 M
50 6 M
50 6 M
50 6 M
50 6 M
100 6 M
100 6 M
100 6 M
MAINTENANCE
- Inspect; replace as needed
- Drain water as needed,
check often if operating in wet
conditions
160 Inspect periodically
320 Check terminals; clean; test
400 Inspect level; change yearly
400 Inspect level; change yearly
400 Inspect level; change yearly
400 Inspect; clean if needed
- Perform a break-in oil change
at one month
800 Lubricate all fittings, pivots,
cables, etc.
800 Drain bowl periodically and
prior to storage
800 Inspect, lubricate, adjust
800 Lubricate
800 Lubricate
800 Lubricate
800 Inspect; adjust; lubricate;
replace if necessary
500 (800) Inspect; adjust; lubricate;
replace if necessary
800 Inspect duct for proper seal-
ing/air leaks
800 Inspect; adjust; replace as
needed
1600 Inspect coolant strength
seasonally; pressure test
system yearly
1600 Perform a break-in oil change
at one month
1600 Replace with oil change
1600 Inspect routing, condition
Remarks
63