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MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
General
"
lubrication
Throttle Cable/
J
ETC Switch
E
E
Throttle Body In-
take Duct
Drive belt
Cooling system
Engine oil change
"
Oil filter change
"
Oil tank vent hose
"
(if equipped)
Valve clearance
J
E
Fuel system/filter
J
E
Radiator
"
(if applicable)
Cooling hoses
"
(if applicable)
Engine mounts
"
Exhaust muffler/
pipe
Spark plug
J
E
Ignition Timing
J
E
Wiring
"
Perform these procedures more often for vehicles subjected to severe use.
"
E Emission-Related Service
Have an authorized Polaris dealer perform these services.
J
Maintenance Interval
(whichever comes first)
Hours Calendar
50 H
3 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
100 H
6 M
100 H
6 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
Miles
(Km)
500 (800)
Lubricate all fittings, pivots,
cables, etc.
500 (800)
Inspect; adjust; lubricate;
replace if necessary
500 (800)
Inspect duct for proper seal-
ing/air leaks
500 (800)
Inspect; adjust; replace as
needed
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
1000 (1600) Perform a break-in oil
change at one month
1000 (1600) Replace with oil change
1000 (1600) Inspect routing, condition
1000 (1600) Inspect; adjust
1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
1000 (1600) Inspect; clean external
surfaces
1000 (1600) Inspect for leaks
1000 (1600) Inspect
1000 (1600) Inspect
1000 (1600) Inspect; replace as needed
1000 (1600) Inspect
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Remarks
67
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