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Sony Xperia T2 Ultra Dual D5322 Working Instructions

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Working Instructions
- mechanical -
TM
Xperia
T2 Ultra Dual D5322, XM50h
TM
Xperia
T2 Ultra D5303,D5306, XM50t
1282-8956 Rev 1
©
Sony Mobile Communications AB – Company Internal

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Summary of Contents for Sony Xperia T2 Ultra Dual D5322

  • Page 1 Working Instructions - mechanical - Xperia T2 Ultra Dual D5322, XM50h Xperia T2 Ultra D5303,D5306, XM50t 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.21 Display Assy ..................45 4.22 Earspeaker & Gasket Receiver ............46 4.23 Flash Lens and Flash Lens Adhesive ..........48 4.24 Label & Foil 0.0 mm CU label Tray ............ 50 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 2(73)
  • Page 3 Always firstly disconnect the Battery FPC BtB connector to cut off power supply when the Antenna NFC Assy is disassembled. Always finally connect the Battery FPC BtB connector before the Antenna NFC Assy is reassembled. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 3(73)

  • Page 4: Exterior Views

    Working Instructions (mech) Exterior Views D5322, XM50h,D5303, D5306, XM50t 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 4(73)

  • Page 5: Tools

    2. Front Opening Tool 3. Bits (JCIS No 0) 4. Flex Film Assembly Tool 5. Guitar Pick STANDARD TOOLS 1. Plastic Tweezers 2. Pointed-tip Tweezers 6. Suction cup 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 5(73)

  • Page 6: Disassembly

    8. Battery (a) & Display Assy (b) SIM Tray Open the Cap SIM Singe or Cap SIM Dual by fingers. (For D5322, XM50h) Remove two SIM Trays. (For D5303, D5306, XM50t) Remove SIM Tray. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 6(73)

  • Page 7: Battery Cover Assy

    Pull upwards to release the hooks of Battery Cover Assy and remove the Battery Cover Assy. Rear Cover Assy Remove the five Screws 1.4X3.5 (1262-1965) by using a screwdriver with Bits (JCIS No 0). 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 7(73)
  • Page 8 Do not touch the battery! Do the same on the opposite side. Do not touch the battery! Lift gently to release the top and bottom side of Rear Cover Assy by fingers. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 8(73)

  • Page 9: Label Tray

    Open the Cap SIM Dual or Cap SIM Single. (Only for D5322 and XM50h. Skip this step for D5303, D5306, XM50t) Detach to remove the Adhesive Battery FPC by using the Flex Film Assembly Tool. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 9(73)
  • Page 10 Single or FPC SIM Dual from SIM hole as shown in picture. Slide along to detach the FPC SIM Single or FPC SIM Dual and pull upwards to release it. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 10(73)

  • Page 11: Main Pba

    Insert the Flex Film Assembly Tool underneath the FPC Touch Panel and slide to release it from adhesive as shown. Unsnap the BtB connector with Front Opening Tool. Turn the FPC over as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 11(73)
  • Page 12 (Only for D5303, D5306, XM50t Skip this step for D5322 and XM50h) Disconnect BtB connectors following the sequence shown in the picture. Disconnect the coax connector by using the Front Opening Tool. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 12(73)
  • Page 13 Main PBA. (Only for D5303, D5306, XM50t Skip this step for D5322 and XM50h) Do the same on another side as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 13(73)
  • Page 14 Insert the Front Opening Tool and tilt, this action will simultaneously raise the Main PBA. Remove the Main PBA from this side Make Sure the USB connector is protected! Separate the Main PBA. Remove the Main Camera. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 14(73)

  • Page 15: Battery And Display Assy

    Turn the battery handle vertically. Lift the handle to release the Battery from its adhesive underneath. The removal action must be done immediately after freeze! Separate the Battery. Do not reuse! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 15(73)

  • Page 16: Replacement

    FPC SIM Dual/ FPC SIM Single Follow the 3.1 – 3.5. Disassembly instructions! Prepare the new FPC SIM Dual or FPC SIM Single. Follow the 5.3 – 5.7 Reassembly instructions! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 16(73)

  • Page 17: Rear Cover Assy

    Prepare the new Rear Cover Assy. Follow the 5.5 – 5.7 Reassembly instructions! SIM Tray Follow the 3.1 Disassembly instructions! Prepare the new SIM Tray. Follow the 5.7 Reassembly instructions! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 17(73)

  • Page 18: Adhesive Audio Jack & Fpc Audio Jack

    Disconnect the BtB connector by using the Front Opening Tool as shown. Insert the Front Opening Tool underneath the FPC Audio Jack from the angle as shown. Pull upwards to release the FPC Audio Jack. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 18(73)
  • Page 19 Attach the Adhesive Audio Jack into the cavity of Display Assy and press to secure its attachment. Insert the head of FPC Audio Jack into the Audio Jack hole. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 19(73)
  • Page 20 Working Instructions (mech) Replacement: Adhesive Audio Jack & FPC Audio Jack Press to make it securely attached. Connect the BtB connector by fingers. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 20(73)

  • Page 21: Adhesive Battery Fpc

    Detach to remove it gently from left side by using Flex Film Assembly Tool. Do not reuse! INSTALLATION Place a new Adhesive Battery FPC and attach it onto Battery FPC. Press along to make it attached firmly. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 21(73)

  • Page 22: Adhesive Relay Fpc Single Side

    Detach to remove each of them gently by using Flex Film Assembly Tool. Do not reuse! INSTALLATION Place two pieces of new Adhesive Relay FPC Single Side and attach them onto the Relay FPC as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 22(73)

  • Page 23: Adhesive Main Ant Pba & Pba Main Antenna

    Disconnect the coax connector of Cable antenna_cable from PBA Main Antenna. Insert the Front Opening Tool as shown position. Pull upwards to remove the PBA Main Antenna. Adhesive Main Ant PBA should be scraped! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 23(73)
  • Page 24 Attach the Adhesive Main Ant PBA onto the back side of PBA Main Antenna according to its shape. Prepare the PBA Main Antenna in place. Insert the PBA Main Antenna by hook the top side firstly. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 24(73)
  • Page 25 Replacement: Adhesive Main Ant PBA & PBA Main Antenna Press along the PBA Main Antenna to snap it. Do not touch the spring pins! Connect the coax connector. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 25(73)

  • Page 26: Adhesive Main Fpc Single Side & Fpc Relay

    Insert the Flex Film Assembly Tool underneath the Loudspeaker Pad gently from corner as shown. Slide along to release the bottom side of the FPC Relay gently. Do not touch the contact pad of Loudspeaker! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 26(73)
  • Page 27 Unsnap the 4 hooks to release the side key FPCs following the sequence shown in picture. Detach to remove the Adhesive Main FPC Single Side by using Flex Film Assembly Tool. Do not reuse! Remove the FPC Relay. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 27(73)
  • Page 28 Attach the new Adhesive Main FPC Single Side according to the guiding lines on the Display Assy. Press to snap the four hooks of side keys FPC with the Flex Film Assembly Tool as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 28(73)
  • Page 29 Working Instructions (mech) Replacement: Adhesive Main FPC Single Side & FPC Relay Reconnect the two connectors of FPC Relay and Vibrator connector with fingers. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 29(73)

  • Page 30: Adhesive Sub Ant Pba & Pba 2Nd Main Antenna Xm50T (Only For Xm50T)

    PBA 2 Main Antenna. Insert the Front Opening Tool as shown position. Pull upwards to remove the PBA 2 Main Antenna. Adhesive Sub Ant PBA should be scraped! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 30(73)
  • Page 31 Insert the PBA 2 Main Antenna by hook the top side firstly. Press along the PBA 2 Main Antenna to snap it. Do not touch the spring pins! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 31(73)
  • Page 32 Working Instructions (mech) Replacement: Adhesive Main Ant PBA & PBA Main Antenna Connect the coax connector. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 32(73)

  • Page 33: Adhesive Vibrator & Vibrator

    Disconnect the connector by using the Flex Film Assembly Tool as shown. Insert the Front Opening Tool underneath the Vibrator from the angle as shown. Pull upwards to release the Vibrator. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 33(73)
  • Page 34 1. Insert the Vibrator into the Cavity and press to make it securely attached. 2. Connect the Vibrator by pressing its connector from the top into the FPC Relay connector. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 34(73)

  • Page 35: Bracket Assy Block 2Nd Sim (D5303, D5306, Xm50T)

    Push from outside to remove it by tweezers as shown. INSTALLATION Prepare a new Bracket Assy Block 2nd SIM in place. Insert it into the cavity and press a long to secure its position. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 35(73)

  • Page 36: Bracket Assy Panel Right

    Place a new Bracket Assy Panel Right aligning to the cavity of Display Assy as shown. Press along the side for 5 seconds to make it securely attached as shown in picture. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 36(73)

  • Page 37: Cable Antenna_Cable

    Disconnect both RF cable connectors as shown in picture. Pull it out from its three clips gently with fingers as shown in picture. INSTALLATION Place the Cable antenna_cable in place. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 37(73)
  • Page 38 Press along the Cable antenna_cable into the cavity and insert the cable into three clips of Display Assy as shown in picture. Connect the coax connector to PBA Main Antenna side as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 38(73)

  • Page 39: Camera Chat

    1. Disconnect the BtB connector by Front Opening Tool. 2. Remove it gently. INSTALLATION Prepare a new Camera Chat. Snap to connect the BtB connector and make sure the camera head in its cavity. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 39(73)

  • Page 40: Camera Lens Adhesive & Window Camera

    Camera Lens Adhesive aligning to the cavity of Rear Cover Assy as shown. Place the Window Camera into the cavity of Rear Cover Assy and press with fingers to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 40(73)

  • Page 41: Cap Sd

    Pull the head of the Cap SD to remove it with fingers. INSTALLATION Place a new Cap SD in place. Insert the head of Cap SD into the hole by tweezers. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 41(73)
  • Page 42 Working Instructions (mech) Replacement: Cap SD Press to snap the Cap SD. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 42(73)

  • Page 43: Cap Sim Single (D5303, D5306, Xm50T)/ Cap Sim Dual (D5322, Xm50H)

    Place a new Cap SIM Single / Cap SIM Dual in place. Insert the head of Cap SIM Single / Cap SIM Dual into the hole by tweezers. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 43(73)
  • Page 44 Working Instructions (mech) Replacement: Cap SIM Press to snap the Cap SIM Single / Cap SIM Dual. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 44(73)

  • Page 45: Display Assy

    Follow the 4.7, 4.10, 4.11, 4.12, 4.13, 4.14 4.16, 4.22, Installation instructions! Follow the 5.1 – 5.7 Reassembly instructions! Note: Calibration required after replacing Touch Panel following Trouble Shooting Application 1257-2706! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 45(73)

  • Page 46: Earspeaker & Gasket Receiver

    Insert the Front Opening Tool to unsnap the Earspeaker from the position as shown. Pull upwards to release the Earspeaker. Gasket Receiver should be scrapped! Remove the Gasket Receiver. Clean any remaining adhesive residue! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 46(73)
  • Page 47 Place the Earspeaker in its proper position Press down it into the cavity with the flat end of the tweezers to make it securely attached. Make sure the orientation direction is correct! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 47(73)

  • Page 48: Flash Lens And Flash Lens Adhesive

    Prepare a new Flash Lens Adhesive and a new Flash Lens. Attach the Flash Lens Adhesive onto the back side of Flash Lens. Align Adhesive Flash Lens using inner pole of Flash Lens! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 48(73)
  • Page 49 Working Instructions (mech) Replacement: Lens and Flash Lens Adhesive Attach the Flash Lens on the Rear Cover and press with fingers to make it securely attached as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 49(73)

  • Page 50: Label & Foil 0.0 Mm Cu Label Tray

    ‘Label Print Solution’ program. INSTALLATION Check that the label format is properly loaded in the Zebra printer and write a new Label using the ‘Label Print Solution’ software. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 50(73)
  • Page 51 Prepare a new Foil 0.0 mm CU label Tray and Labels. Attach the new Label Side 1 onto Foil 0.0 mm CU label Tray in proper position. Do the same for the opposite side. Insert the Label properly. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 51(73)

  • Page 52: Foil 0.0 Mmbattery Right

    INSTALLATION Place a new Foil 0.0 mmBattery Right in place. Attach it onto the Display Assy and press along to secure its attachment. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 52(73)

  • Page 53: Gasket Conductive Relay Fpc Speaker Gasket

    Attach the new Gasket Conductive Relay FPC Speaker Gasket on the FPC Relay aligning to the golden area as marked in the picture. Press to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 53(73)

  • Page 54: Gasket Conductive Relay Fpc Vib Gasket

    Attach the new Gasket Conductive Relay FPC Vib Gasket on the FPC Relay aligning to the golden area as marked in the picture. Press to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 54(73)

  • Page 55: Gasket Speaker & Loudspeaker

    Assembly Tool. Gasket Speaker should be scrap! Clean any remaining adhesive residue! INSTALLATION Attach the new Gasket Speaker into the cavity and press along to secure the attachment. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 55(73)
  • Page 56 Note the orientation of the Loudspeaker to be installed. Place the Loudspeaker into the cavity and press the surface to secure its attachment. Do not touch the pins! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 56(73)

  • Page 57: Key Camera & Key Volume & Bracket Assy Panel Key

    Bracket Assy Panel Key as shown. Attach the Bracket Assy Panel Key onto the Display Assy aligning to the cavity and press along for 5 seconds to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 57(73)

  • Page 58: Key On/Off & Mcomp Assy Ring Power

    Prepare a new MComp Assy Ring Power and a new Key On/Off in place. Insert the Key On/Off into the hole of MComp Assy Ring Power from back side as shown. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 58(73)
  • Page 59 Replacement: Key On/Off & MComp Assy Ring Power Attach the MComp Assy Ring Power into the cavity of the Display Assy as shown. Press to secure its position. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 59(73)

  • Page 60: Speaker Mesh

    Prepare a new Speaker Mesh in place. Place it according to the frame of Rear Cover Assy as shown and press it along to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 60(73)

  • Page 61: Main Camera Ring & Main Camera Ring Adhesive

    Attach the Main Camera Ring Adhesive onto the back side of Main Camera Ring. Place it to the frame of Rear Cover Assy in its proper position as shown and press it to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 61(73)

  • Page 62: Board Swap - Replacement

    4.35 Board Swap – Customize of Softwa CUSTOMIZE OF SOFTWARE Follow the instructions in the Ge eneric Repair Manual – Build swap for customization of the software. 1282-8956 Rev 1 © Sony Mobile Communications AB B – Company Internal 62(73)

  • Page 63: Reassembly

    Replace the Foil 0.0 mmBattery Right with new one. Do not reuse the Foil 0.0 mmBattery Right! 1. Insert the Battery into the cavity of Display Assy from the top side. 2. Turn the Battery over. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 63(73)

  • Page 64: Main Pba

    USB connector should be inserted firstly! Press to snap the Main PBA as position shown. Place the Main Camera into the cavity as shown. Do not touch the Camera Lens! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 64(73)
  • Page 65 Turn the Touch Panel FPC back to horizontal position. Press to snap the BtB connector as shown. Press along the Touch Panel FPC to make it securely attached. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 65(73)
  • Page 66 Do not reuse Adhesive Battery FPC! Clean any remaining adhesive residue! Turn the FPC Relay back to horizontal position and press to connect the BtB connector of FPC Relay. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 66(73)

  • Page 67: Fpc Sim (Dual Or Single)

    Prepare a new FPC SIM Dual or FPC SIM Single in place. FPC SIM cannot be reused! Put the FPC SIM Dual or FPC SIM Single into the cavity of Main PBA. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 67(73)
  • Page 68 Place a new Adhesive Battery FPC by Flex Film Assembly Tool and press along the Adhesive Battery FPC to make it securely attached. Do not reuse Adhesive Battery FPC! Clean any remaining adhesive residue! 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 68(73)

  • Page 69: Label Tray

    Label Tray Prepare a new Label. Insert the Label Tray properly. Close the Cap SIM Dual or Cap SIM Single. Rear Cover Assy Prepare the Rear Cover Assy. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 69(73)
  • Page 70 Press to snap this side of the Rear Cover Assy to the Unit. Do the same for the opposite side. Press along the edge of top side and bottom side to make sure it’s snapped properly. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 70(73)

  • Page 71: Battery Cover Assy

    Bits (JCIS No 0). Battery Cover Assy Prepare the Battery Cover Assy at its proper position as shown. Press the four sides to snap the Battery Cover Assy. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 71(73)

  • Page 72: Sim Tray

    Insert two SIM Trays with fingers as shown in picture. (For D5303, D5306, XM50t) Insert SIM Tray with fingers as shown in picture. Close Cap SIM Single or Cap SIM Dual. 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 72(73)

  • Page 73: Revision History

    Working Instructions (mech) Revision History Rev. Date Changes/Comments 2014-Mar-07 Initial release 1282-8956 Rev 1 © Sony Mobile Communications AB – Company Internal 73(73)

This manual is also suitable for:

Xperia t2 ultra d5303Xperia t2 ultra d5306

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