Sony KV-XA21M80 Service Manual
Sony KV-XA21M80 Service Manual

Sony KV-XA21M80 Service Manual

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SERVICE MANUAL

MODEL
COMMANDER DEST.
KV-XA21M80
RM-952
CHASSIS NO.
Vietnam
SCC-U56F-A
1
3
2
4
5
6
7
8
9
÷
0
JUMP
SOUND
Á
PROGR
MODE
FAVORITE
TV
BG3R
MODEL
COMMANDER DEST. CHASSIS NO.
TRINITRON
CHASSIS
COLOR TV
®

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Summary of Contents for Sony KV-XA21M80

  • Page 1: Service Manual

    SERVICE MANUAL BG3R CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-XA21M80 RM-952 Vietnam SCC-U56F-A ÷ JUMP SOUND Á PROGR MODE FAVORITE TRINITRON COLOR TV ®...
  • Page 2 THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE REPLACE THESE COMPONENTS WITH SONY PARTS ANODE. WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...
  • Page 3: Table Of Contents

    KV-XA21M80 RM-952 TABLE OF CONTENTS Section Title Page Section Title Page SELF DIAGNOSTIC FUNCTION ......4 5. DIAGRAMS 5-1. Block Diagram ............33 1. GENERAL ..............7 5-2. Circuit Boards Location .......... 35 5-3. Schematic Diagrams ..........36 2. DISASSEMBLY (1) F and C1 Boards Schematic Diagrams .....
  • Page 4: Self Diagnostic Function

    KV-XA21M80 RM-952 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automati- cally begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/ TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 5 KV-XA21M80 RM-952 2. DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT Diagnostic Item Flash Count* 2 times +B overcurrent/overvoltage 2 times Vertical deflection stopped 5 times White balance failure 5 times Lamp ON 0.3 sec. * One flash count is not used for self-diagnostic.
  • Page 6 KV-XA21M80 RM-952 5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
  • Page 8 SELECT AUTO L(MONO) PROGR PROGR AUDIO VIDEO AUTO PROGR VIDEO IN VIDEO OUT...
  • Page 9 L(MONO) SELECT AUTO PROGR PROGR...
  • Page 10 JUMP SOUND PROGR MODE L(MONO) SELECT AUTO PROGR PROGR FAVORITE AUTO PROGR...
  • Page 11 JUMP SOUND PROGR MODE L(MONO) SELECT AUTO PROGR PROGR FAVORITE SELECT AUTO PROGR PROGR...
  • Page 13 JUMP SOUND PROGR MODE FAVORITE...
  • Page 14 JUMP SOUND PROGR MODE JUMP SOUND PROGR MODE FAVORITE FAVORITE...
  • Page 15 L(MONO) SELECT AUTO PROGR PROGR...
  • Page 17 L(MONO) SELECT AUTO PROGR PROGR L(MONO) FAVORITE...
  • Page 20 Anode Button...
  • Page 21: Set-Up Adjustments

    KV-XA21M80 RM-952 SECTION 3 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.
  • Page 22 KV-XA21M80 RM-952 3-2. CONVERGENCE Preparation : • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Receive dot/hatch signal. Purity • Pic mode: Personal (Pic 90%, Brightness 50%, Col 50 %, Hue 50%, Shp 50%). BMC (Hexapole)
  • Page 23: Convergence Adjustment

    KV-XA21M80 RM-952 YCH Rotate YCH VOL on DY BMC (Hexapole) Magnet. If the red, green and blue dots are not balanced or aligned, Insert Correction Plate to DY Pocket (Left or Right) then use the BMC magnet to adjust in the manner described below.
  • Page 24: Focus Adjustment

    KV-XA21M80 RM-952 3-4. G2 (SCREEN) AND WHITE BALANCE F i x a P e r m a l l o y a s s y c o r r e s p o n d i n g t o t h e misconverged areas.
  • Page 25: Circuit Adjustments

    KV-XA21M80 RM-952 SECTION 4 CIRCUIT ADJUSTMENTS 4-1. ADJUSTMENTS WITH COMMANDER 4-2. ADJUSTMENT METHOD Service adjustments to this model can be performed using the Item Number 00 of device GEO supplied Remote Commander RM-952 This explanation uses H-Position as an example.
  • Page 26 KV-XA21M80 RM-952 – 26 –...
  • Page 27 KV-XA21M80 RM-952 – 27 –...
  • Page 28 KV-XA21M80 RM-952 – 28 –...
  • Page 29 KV-XA21M80 RM-952 ITEM INFORMATION No. OPB0 OP1 Item XTAL 4.43 XTAL 3.58 SECAM 2nd. Lang KV-XA21M80 No. OPB1 OP2 AV Input Item NICAM HDEV Thai Bil Dis Fav. DVD Input KV-XA21M80 AV Input 00 = no AV Input 01 = 1 AV Input...
  • Page 30: Picture Quality Adjustment

    KV-XA21M80 RM-952 4-3. PICTURE QUALITY ADJUSTMENTS 4-4. DEFLECTION ADJUSTMENT NORMAL MODE (50Hz) SUB COLOR ADJUSTMENT Set to Service Mode. 1. Select Video. Using the 1 and 4 button, select category GEO 2. Input a PAL color-bar. (Service Mode). 3. Set to the following condition: Raise/lower the data using the 3 and 6 buttons.
  • Page 31: Picture Distortion Adjustment

    KV-XA21M80 RM-952 4-6. PICTURE DISTORTION ADJUSTMENT Item Number 00 – 0B GEO 0 HPS (H POSITION) GEO 1 HSZ (H SIZE) GEO 2 PAP (PIN AMP) GEO 3 TLT (TRAPEZIUM) GEO 4 VPS (V POSITION) GEO 5 VSZ (V SIZE)
  • Page 32: Diagrams

    KV-XA21M80 KV-XA21M80 RM-952 RM-952 SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAM MAIN. TUVIF with AUDIO TV V in STEREO DECODER TV L in (MSP3415) PROSESSOR <slave: 84H> TV R in IC203 TU101 TDA7442D INTERNAL NTSC BTF-LG433 <slave: 80H> COMB FILTER SP ASSY...
  • Page 33: Circuit Boards Location

    KV-XA21M80 RM-952 5-2. CIRCUIT BOARDS LOCATION – 34 –...
  • Page 34: Schematic Diagrams

    KV-XA21M80 RM-952 5-3. SCHEMATIC DIAGRAM Note: • All capacitors are in µF unless otherwise noted. • All electrolytic capacitors are rated at 50V unless otherwise noted. • All resistors are in ohms. kΩ = 1000Ω, MΩ = 1000kΩ • Indication of resistance which does not have rating electrical power is as follows.
  • Page 35 KV-XA21M80 KV-XA21M80 RM-952 RM-952 (1) C1 and F Boards Schematic Diagrams CN703 :TAB TO FBT R712 C705 SG703 100k 0.0047 FV FOCUS 1/2W CN706 L708 4P WHT :S-MICRO CN700 200V :TAB 200V TO CRT GND G1-1 H.STAT J701 R714 SOCKET...
  • Page 36: A Board Schematic Diagram

    KV-XA21M80 KV-XA21M80 RM-952 RM-952 (2) A Board Schematic Diagram CN204 CN203 CN101 # CN102 # :S-MICRO :S-MICRO CN104 TU101 CN106 # CN303 # CN205 BTF-LG433 :TAB TO F BOARD CN303 # CN105 # CN4603 JR111 # JR108 # R919 #...
  • Page 37 KV-XA21M80 KV-XA21M80 RM-952 RM-952 SYSTEM CONTROLLER,Y/C JUNGLE, CN507 4P TO C1 BOARD NS ROT DEFLECTION,TUVIF,FRONT AMP, CN1801 NS MUTE R 500 POWER SUPPLY 14 14 135V C512 15 15 0.033 25V B:CHIP JW503 L516 R 502 L517 C 500 R596 4.7K 3W :RS...
  • Page 38: Voltage Measurement

    KV-XA21M80 RM-952 5-4. VOLTAGE MEASUREMENT A(1/2) BOARD VOLTAGE LIST Pin No Voltage[v] Pin No Voltage[v] Pin No Voltage[v] IC001 IC100 [(4.5)]<4.0> [(3.0)]<3.5> [(0.5)]<0.3> IC201 19.6 10.4 20.0 10.5 19.6 20.0 10.3 [(2.0)]<2.7> IC203 [(7.1)]<6.5> [5.1] (4.3) <0> IC302 IC301 IC502 [(2.4)]<1.9>...
  • Page 39 KV-XA21M80 RM-952 A (2/2) BOARD VOLTAGE LIST Pin No Voltage[v] Pin No Voltage[v] Pin No Voltage[v] IC602 121.1 Q306 Q505 [(8.6)]<8.2> 135.0 IC603 12.8 Q307 Q506 -0.4 48.6 Q308 Q507 13.0 IC604 10.5 13.5 IC901 Q310 Q509 [(4.7)]<4.1> Q002 Q312 Q511 122.6...
  • Page 40: Waveforms

    KV-XA21M80 RM-952 5-5. WAVEFORMS A BOARD WAVEFORMS PAL/SECAM NTSC 4.8Vp-p (V) 5.0Vp-p (V) 4.4Vp-p (V) 1.2Vp-p (H) 1.2Vp-p (H) PAL/SECAM NTSC 0.9Vp-p (H) 1.2Vp-p (H) 1.0Vp-p (H) 1.0Vp-p (H) 0.9Vp-p (V) PAL/SECAM NTSC 3.5Vp-p 1.4Vp-p (H) 3.2Vp-p (H) 3.2Vp-p (H) 3.2Vp-p (H)
  • Page 41: Printed Wiring Boards And Parts Location

    KV-XA21M80 RM-952 5-6. PRINTED WIRING BOARDS AND PARTS LOCATION PRINTED WIRING BOARDS [VIDEO AMP NS ROTATION VM] [CISPR] – C1 Board – – F Board – – 45 –...
  • Page 42 KV-XA21M80 KV-XA21M80 RM-952 RM-952 PRINTED WIRING BOARDS N O T E : The circuit indicated at left contains high voltage of over [SYSTEM CONTROLLER, Y/C JUNGLE, DEFLECTION, TUVIF, FRONT AMP, POWER SUPPLY, AUDIO AMP/TONE CONTROLLER] 1220 Vp-p. Please pay attention when inspecting or re- pairing it to prevent an electric shock.
  • Page 43: Semiconductors

    KV-XA21M80 RM-952 5-7 SEMICONDUCTORS DIODE CATHODE CATHODE CATHODE ANODE CATHODE ANODE ANODE ANODE AU-01Z-V1 ERD29-08J RD5.1SB-T2 D1NS4 1SS302 RN4Z EL1Z RD9.1S-B RD6.8ES-B1 ERA22-08 1SS352 RD6.8SB-T1 ERC04-06SE DTZ10B RD20ES-B2 GP08D UDZS-TE17-15B RD30ES-B2 HSS83TD RD39-ES-B2 RD33EB3T 1SS119-25 RGP02-17E-6433 11EQS04 RU4AM-T3 11ES2 RS3FS...
  • Page 44 KV-XA21M80 RM-952 MARKING SIDE VIEW MARKING SIDE VIEW TOP VIEW Zig-zag In -line Package Dual In-line Package Pin 6~99 Pin 6~98 RU-1P CXP86449-630S STR-F6654 CXA2159S M24C08-BN6 TDA7442DO13TR TDA9183T TA8223K TDA6107Q/N2 AN5522 SE-135N LA6510 – 49 –...
  • Page 45: Exploded Views

    KV-XA21M80 RM-952 SECTION 6 EXPLODED VIEWS NOTE: • • Items marked " ∗ " are not stocked since Items with no part number and no The components identified by description are not stocked because they are seldom required for routine...
  • Page 46: Chassis

    KV-XA21M80 RM-952 6-2. CHASSIS p : 7-685-663-71 SCREW +BVTP 4 × 16 REF. NO. PART NO. DESCRIPTION REMARK ! 1-574-062-11 CORD, POWER ! 4-022-115-00 HOLDER, AC CORD * 4-076-501-11 BRACKET TERMINAL * A-1300-096-A A BOARD COMPLETE * 4-067-876-11 PWB(R), GUIDE...
  • Page 47: Electrical Parts List

    KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. SECTION 7 Replace only with part number specified. ELECTRICAL PARTS LIST REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK • Items marked " ∗ " are not stocked since •...
  • Page 48 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C304 1-126-967-11 ELECT 47UF 20.00% 50V C523 1-102-002-00...
  • Page 49 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C628 1-126-942-61 ELECT 1000UF 20.00% 25V D301 8-719-081-97...
  • Page 50 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D633 8-719-948-45 ERA22-08 JR004 1-216-295-91 SHORT D634 8-719-081-97...
  • Page 51 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK L503 1-412-525-31 INDUCTOR 10UH Q606 8-729-230-49 2SC2712-YG L504...
  • Page 52 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R105 1-216-295-91 SHORT R348 1-208-806-11 METAL CHIP 0.5%...
  • Page 53 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R522 1-208-806-11 METAL CHIP 0.5% 1/10W R607 1-249-425-11 CARBON 4.7K...
  • Page 54 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <RELAY> C1803 1-126-964-11 ELECT 10UF 20.00% 50V C1804...
  • Page 55 KV-XA21M80 RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <TRANSISTOR> R5974 1-216-476-11 METAL OXIDE R5975 1-249-417-11 CARBON...
  • Page 56 SCREW, SPECIAL (DIA. 3.8X20) * 4-062-162-11 BAG, PROTECTION * 4-082-706-01 INDIVIDUAL CARTON * 4-082-707-01 CUSHION(UPPER)(ASSY) * 4-082-708-01 CUSHION(LOWER)(ASSY) 4-082-385-12 MANUAL, INSTRUCTION 4-392-003-51 BAND, HOLD ***************************************************************** Sony Corporation Sony Technology Malaysia Sdn. Bhd. English  9-872-283-01 Visual Products 2002.1 – 61 –...

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