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SERVICE MANUAL CD RECEIVER 49841 2003 KD-SH9101 ANGLE DISC PRESET PRESET KD-SH9101 MOSFET DISC DISP VOLUME MODE RM-RK100 Area Suffix E ------ ContinentalEurope EX --------- Central Europe TABLE OF CONTENTS Precautions ................1-3 Disassembly method .
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SPECIFICATION Front 50 W per channel Maximum Power Output Rear 50 W per channel 19 W per channel into 4Ω, 40 Hz to 20 000 Hz at Front no more than 0.8% total harmonic distortion. Continuous Power Output (RMS) 19 W per channel into 4Ω, 40 Hz to 20 000 Hz at Rear no more than 0.8% total harmonic distortion.
SECTION 1 Precautions Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
SECTION 2 Disassembly method 2.1 Main body section 2.1.1 Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front panel assembly. Front panel assembly (2) Remove the front panel assembly in the direction of the ar- row.
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2.1.2 Removing the top chassis (See Figs.2 to 6) • Turn on power. (1) Push the eject button in the upper right part of the front pan- Top chassis el assembly to move the front panel assembly as shown in Fig.2 and turn off power.
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2.1.3 Removing the mecha control board (See Fig.7) • Prior to performing the following procedures, remove the top chassis. Mecha control board (1) Disconnect the card wire from the connector CN601 on the mecha control board. (2) Remove the five screws G attaching the mecha control board.
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2.1.5 Removing the motor assembly (See Figs.9 to 11) • Prior to performing the following procedures, remove the top chassis. Motor braket Spring (1) Remove the spring from the motor bracket. (See Fig.9.) (2) Disconnect the wire from the connector CN982 on the main board.
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2.1.6 Removing the main board (See Figs.12 to 16) • Prior to performing the following procedures, remove the top chassis and motor assembly. (1) Disconnect the flexible wires from the connectors CN703 and CN991 on the main board respectively. (See Fig.12.) (2) Move the front bracket backward until it stops.
2.1.7 Removing the lifter switch board (See Fig.17) • Prior to performing the following procedure, remove the top chassis, motor assembly and main board. Bottom chassis Lifter switch board (1) Remove the two screws T attaching the lifter switch board to the bottom chassis.
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2.1.8 Removing the lifter board (See Figs.18 to 24) • Prior to performing the following procedures, remove the top chassis and front panel assembly. • Remove the four screws U attaching the front bracket on the both sides of the main body. (See Figs.19 and 20.) •...
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2.1.9 Removing the front board (See Figs.25 to 28) • Prior to performing the following procedures, remove the front panel assembly. Front panel assembly (1) Remove the six screws X attaching the rear panel to the front panel assembly. (See Fig.25.) (2) Pull out the volume knob from the front side of the front panel assembly.
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2.2 CD Mechanism section 2.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the four screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a.
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2.2.2 Removing the connector board Wires (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the pickup.
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2.2.3 Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. switch Connector board Pickup Fig.6 Tab c DET switch DET switch wire Tab c...
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2.2.4 Removing the chassis unit (See Figs.8 and 9) • Prior to performing the following procedure, remove the top Chassis unit cover and connector board. Suspension spring (L) Suspension spring (R) (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame.
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2.2.5 Removing the clamper assembly (See Figs.10 and 11) • Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. Clamper arm spring (2) Move the clamper assembly in the direction of the arrow to release the two joints d.
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2.2.6 Removing the loading / feed motor assembly (See Figs.12 and 13) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor as- sembly in the direction of the arrow to remove it from the chassis rivet assembly.
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2.2.7 Removing the pickup unit Pickup unit (See Figs.14 to 18) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from the pu.
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2.2.9 Removing the trigger arm Joint k (See Figs.19 and 20) • Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release Trigger arm the joint k and pull out upward.
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2.2.11 Removing the mode sw. / select lock arm Link plate Joint t (See Figs.22 and 23) Mode sw. • Prior to performing the following procedure, remove the top plate assembly. Select lock arm (1) Bring up the mode sw. to release from the link plate (joint t) and turn in the direction of the arrow to release the joint u.
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2.2.12 Reassembling the mode sw. / select lock arm Select lock arm spring (See Figs.24 to 26) REFERENCE: Hook w Reverse the above removing procedure. Joint v (1) Reattach the select lock arm spring to the top plate and set Joint v the shorter end of the select lock arm spring to the hook w on the top plate.
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2.2.13 Removing the select arm R / link plate Joint c' Link plate Joint r (See Figs.27 and 28) Select arm R Joint b' • Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the select arm R to release from the link plate (joint a') and turn as shown in the figure to release the two Joint b' joints b' and joint c'.
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2.2.15 Removing the loading roller assembly (See Figs.31 to 33) Loading roller assembly • Prior to performing the following procedure, remove the Roller guide clamper assembly and top plate assembly. spring (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly.
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2.2.16 Removing the loading gear 5, 6 and 7 Loading gear bracket (See Figs.35 and 36) • Prior to performing the following procedure, remove the top Loading gear 6 cover, chassis unit, pickup unit and top plate assembly. (1) Remove the screw K attaching the loading gear bracket. The loading gear 6 and 7 come off the loading gear brack- (2) Pull out the loading gear 5.
2.2.17 Removing the gears Joint p' (See Figs.37 to 40) • Prior to performing the following procedure, remove the top Change plate cover, chassis unit, top plate assembly and pickup unit. rivet assembly • Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear.
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2.2.18 Removing the turn table / spindle motor Turn table (See Figs.41 and 42) • Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor as- sembly through the slot of the turn table on top of the body.
(4) Stereo modulator (5) Electric voltmeter Frequency Band (6) Digital tester 87.5MHz to 108.0MHz (7) Tracking offset meter (8) Test Disc JVC :CTS-1000 AM (MW) 522kHz to 1620kHz (9) Extension cable for check AM (LW) 144kHz to 279kHz EXTSH002-22P × 1...
Service mode When entering the service mode, "DATA CLEAR" is displayed without fail. : Initial display : SEEK UP : DISC UP POWER : SEEK DOWN : DISC DOWN SOURCE EPROM all clear & Flash ROM all clear DATA_CLEAR EPROM_CLEAR (Following all contents are cleared.) NAME_CLEAR ___NOW...
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Troubleshooting Feed section Is the voltage output at Is the wiring for IC621 Is 3.3V present at IC681 IC621 pin "40" 5V or 0V? pin "40"? pin "6"? Check CD 8V Check the vicinity of and 5V. IC621. Is 4V present at both Is 6V or 2V present at Check the feed motor sides of the feed motor?
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Flow of functional operation unit TOC read Power ON When the laser diode correctly When the pickup correctly moves Set Function CD emits to the inner area of the disc Microprocessor $82 $81 Microprocessor commands Disc inserted commands 3.3V 3.3V Hi-Z TC94A14FA "38"...
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Maintenance of laser pickup Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn off the power switch and,disconnect the power cord from the ac outlet. with a alcohol soaked cotton swab. (2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear.
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• Pin function Pin No. Symbol Function AINL3 ADC single-ended analog Lch input pin No.3 AINR2 ADC single-ended analog Rch input pin No.2 AINL2 ADC single-ended analog Lch input pin No.2 AINR1 ADC single-ended analog Rch input pin No.1 AINL1 ADC single-ended analog Lch input pin No.1 VREFH Analog Reference voltage input pin.
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BA6956AN (IC981) : Reversible motor driver • Pin layout & Block diagram • Pin function Pin No. Symbol Function VREF Output high voltage level control terminal OUT2 Output terminal for motor GND of driver division CONTROL LOGIC OUT1 Output terminal for motor Power supply for driver division Power supply for signal division Input terminal for control logic...
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BR24L32F-W-X (IC703) : EEPROM • Pin layout • Block diagram Symbol Function A0A1A2 Slave address set Ground (0V) Slave and word address Serial data input serial data output Serial clock input Write protect input Power supply • Block diagram 32kbit EEPROM array 8bits 12bits Address...
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HD74HCT126T-X (IC503) : Buffer • Pin arrangement • Pin function Input Output H : High level L : Low level X : Irrelevant Z : Off (Hhigh-impedance)state of a 3-stage output • Block diagram (No.49841)1-41...
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IC-PST3424U-X (IC803) : Reset • Pin layout VOUT • Block diagram VOUT Vref • Pin function Pin Name Function Vout Reset Signal Output PIN VDD PIN / Voltage Detect PIN Non connect VSS PIN 4.10 NJU7241F33-X (IC504,IC804) : Voltage regulator •...
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4.12 LH28F160BJHET93 (IC803) : 16M flash memory • Pin layout BYTE# 48-LEAD TSOP STANDARD PINOUT 12mm x 20mm TOP VIEW RY/BY# • Block diagram to DQ Output Input buffer buffer I/O logic ID code BYTE# register Command Status user register interface Data comparator...
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• Pin function Pin No. Symbol Function 1 to 8 to A Address input for memory address Address input for memory address Non connection Write enable Reset VCCW Power supply for write/erase Write protect RY/BY# Ready/Busy 16,17 Address input for memory address 18 to 25 to A Address input for memory address...
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4.13 MN102H60KCJ1 (IC801) : LCD display sub CPU • Pin layout • Block diagram Pin No. Symbol Function LCD reset output Read enable output for extension memory Write enable output for extension memory VCCWCNT Writing voltage control for external ROM RY/BY Read/Busy input for extension memory Chip select1 output for extension memory...
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Pin No. Symbol Function LCD chip select output Connect to ground VOL1 Rotary encoder input 1 VOL2 Rotary encoder input 2 SWLED3 Not connect AGND Analog ground 62 to 65 KEY0 to KEY3 Key 0 to 3 input AD terminal Power supply SWLED0 SW_LED flashing output 0 for [VOL] key LED...
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4.17 SAA6579T-X (IC71) : RDS detecter • Pin layout QUAL DATA Vref OSCO OSCI TEST SCOUT MODE • Block diagram ANTI- 57 kHz OSCILLATOR QUALITY BIT RECONSTRUCTION ALIASING BAND PASS GENERATOR FILTER FILTER (8th ORDER) DIVIDER BIPHASE COSTAS LOOP CLOCKED DIFFERENTIAL SYMBOL VARIABLE AND...
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4.18 UPD784217AGC217 (IC701) : CPU • Pin layout • Block diagram Pin No Symbol Function S.SELECT E-VOL selection output, H: REAR L: FRONT DSP.SELECT DSP or Source direct selection output, H: Source direct L: DSP LINE IN ON OTHER AMP KILL Internal amplifier ON/OFF selection, H: OFF L: ON 5 to 7 NOT USE...
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Pin No Symbol Function NOT USE Not connect DETACH Detach detect input; H means detaching DSP data writing ready input INPUT OVER lLINE,AUX input over detecting port, L: Input over S.RESET DSP system reset output INIT.RESET DSP initialize reset output DSP request input, RQ=L: Interface to micom DSP SCK DSP CLOCK OUTPUT...
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4.19 TDA7404D-X (IC911) : Car radio signal processor • Pin layout • Block diagram Mono Fader Mono Fader Mono Fader Mono Fader Mono Fader Mono Fader Zero Cross Mono/Beep Beep Digital Control I C-Bus Supply 1-52 (No.49841)
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VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY MOBILE ENTERTAINMENT CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.49841) Printed in Japan...
KD-SH9101 PARTS LIST [ KD-SH9101 ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix E------------ Continental Europe EX --------------- Central Europe - Contents - Exploded view of general assembly and parts list (Block No.M1) CD mechanism assembly and parts list (Block No.MB)
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KD-SH9101 Exploded view of general assembly and parts list Block No.
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KD-SH9101 General assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local LV40865-001A MINI SCREW (x3) LV40865-001A MINI SCREW (x2) --------------------- CD MECHA LV40865-001A MINI SCREW (x2) QYSDST2004Z...
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KD-SH9101 CD mechanism assembly and parts list Block No. Grease TNG-87 TN-2001-1013 GP-501MK CFD-005Z GP-501A...
KD-SH9101 CD mechanism Block No. [M][B][M][M] Symbol No. Part No. Part Name Description Local 30320101T FRAME 30320102T TOP COVER 30320115T DANPER F (x2) 30320116T DANPER R 303205505T CHASSIS RIVET 303205503T CHANGE P. RVT A 303205301T CLAMPER ASSY 303205304T SPINDLE MOTOR A...
KD-SH9101 Electrical parts list Main board Block No. [0][1][0][0] Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local MA152WK-X SI DIODE D301 1SS355-X SI DIODE IC51 SAA6579T-X D311 RB160M-30-X SB DIODE...
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KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C102 NCB31HK-102X C CAPACITOR 1000pF 50V K C279 QERF1CM-476Z E CAPACITOR 47uF 16V M C103 QERF1HM-225Z E CAPACITOR 2.2uF 50V M...
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KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C724 NDC31HJ-101X C CAPACITOR 100pF 50V J R122 NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J C725 NDC31HJ-101X C CAPACITOR 100pF 50V J...
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KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local SH91 R739 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J R354 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J R740 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J...
KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local R936 NRSA63D-473X MG RESISTOR 47kΩ 1/16W D S894 NSW0146-001X DETECT SW R937 NRSA63D-392X MG RESISTOR 3.9kΩ 1/16W D S895 NSW0146-001X DETECT SW...
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KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C811 NBE20JM-106X TA E CAPACITOR 10uF 6.3V M R816 NRSA63J-331X MG RESISTOR 330Ω 1/16W J C812 NDC31HJ-471X C CAPACITOR 470pF 50V J...
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KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local EN801 QSW1025-001 ROTARY ENCODER C575 NEAD0JM-476X E CAPACITOR 47uF 6.3V M SH91 C576 NCB31CK-104X C CAPACITOR 0.1uF 16V K R812 NRSA63J-680X...
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KD-SH9101 Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C664 NCB31EK-273X C CAPACITOR 0.027uF 25V K R563 NRSA63J-682X MG RESISTOR 6.8kΩ 1/16W J C665 NCB31AK-334X C CAPACITOR 0.33uF 10V K...
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KD-SH9101 Symbol No. Part No. Part Name Description Local L502 NQL114K-470X COIL 47uH K L571 NQL114K-470X COIL 47uH K L572 NQL114K-470X COIL 47uH K L621 NQL114K-470X COIL 47uH K L622 NQL114K-470X COIL 47uH K L623 NQL114K-470X COIL 47uH K...
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KD-SH9101 Packing materials and accessories parts list Block No. A12A13 KIT: A14A15 A16A17 A18 3-16...
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KD-SH9101 Packing and accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local LVT1005-001A INST BOOK ENG GER FRE DUT SH91 LVT1005-002A INST BOOK RUS SPA ITA POL SH91 LVT1005-003A INST BOOK DAN FIN SWE GRE 01EX...
KD-SH9101 SCHEMATIC DIAGRAMS CD RECEIVER KD-SH9101 Area Suffix E ---------- Continental Europe EX -------------- Central Europe ANGLE DISC PRESET PRESET MOSFET KD -SH9101 DISC DISP VOLUME MODE RM-RK100 Contents Block diagram Standard schematic diagrams Printed circuit boards 2-5 to 9 No.49841SCH...
KD-SH9101 Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an...
KD-SH9101 VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY 10-1,1Chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.49841SCH) 2003/05...