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Safety and Product Information ACS 600 MultiDrive This manual includes • Safety Instructions ACA 6xx Sections • Technical data 3 to 4300 kW These Safety Instructions must be studied before storaging, installing, commissioning, servicing and operating the air-cooled ACS 600 MultiDrive frequency converters.
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• Hardware description of the Drive Section • Commissioning of the Drive Section • Cable selection • Control Panel use • ACS 600 MultiDrive mechanical and electrical installation • Software description • Hardware commissioning of the Drive Section • Parameters •...
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ACA 6xx Sections 3 to 4300 kW Safety and Product Information 3AFY 63982229 R0125 REV D EFFECTIVE: 1.12.2000 SUPERSEDES: 15.10.1999 ã 2000 ABB Industry Oy. All Rights Reserved.
When installed and used in accordance with instructions, the ACS 600 MultiDrive causes no risk to its associated environment. ACS 600 MultiDrive is referred to as ACx 600 in this chapter. The following notation is used throughout the manual: Dangerous Voltage WARNING! warns of situations in which a high voltage can cause physical injury and/or damage equipment.
In most cases, the diagnostic displays can be used for preliminary tracing of the fault location and fault resetting can be done without opening the door of the ACS 600 MultiDrive frequency converters. Installation and These safety instructions are intended for all work on the ACS 600 Maintenance Safety MultiDrive.
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CAUTION! Fans may continue to rotate for a while after the disconnection of the electrical supply. CAUTION! Some parts like heatsinks of power semiconductors and toroidal cores on motor cables inside of cabinet remain hot for a while after the disconnection of the electrical supply. ACS 600 MultiDrive...
The braking chopper may be damaged by repeated on-off switching of the braking due to a high supply and braking section power compared to the inverter power. ACS 600 MultiDrive...
The supply disconnecting device must be locked to the open position during installation and maintenance work. Both disconnecting devices of 12-pulse units must be be locked to the open position during installation and maintenance work. ACS 600 MultiDrive...
Immediate Removal of Power and Controlled Emergency Stop (with thyristor supply only). The emergency stop function must not be used as the normal mode of stopping the drive. The emergency stop function complies to the principles of the standards listed below. ACS 600 MultiDrive...
A Stop command must be given instead. The ACS 600 MultiDrive can be equipped with an optional Prevention of Unexpected Start according to the standards: EN 292-1: 1991, EN 292-2: 1991, EN 954-1: 1996, EN 60204-1-1: 1992 + Corr. 1993 (refer to Table 1) and EN 1037: 1995.
Protecting the Motor The stress to motor inslulation can be avoided by optional ABB du/dt Wiring filters. du/dt filters also reduce bearing currents. ACS 600 MultiDrive...
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Bearing end) bearings must be used generally with 100 kW and higher motor powers. In addition, common mode filters from ABB must be used according to the following table. The common mode filter is composed of toroidal cores installed onto the motor cable. The cables must be selected and installed according to the instructions given in the appropriate Hardware Manual.
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+ du/dt + du/dt + N + LCMF Û = 1800 V Form-wound < 690 V Reinforced: n.a. + N + CMF + N + CMF Û = 2000 V, microsecond rise time * manufactured before 1992 ACS 600 MultiDrive...
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Note 5: This table applies to NEMA motors with the following heading. < 134 HP 134 HP < P < 469 HP > 469 HP and Frame Size < NEMA 500 or Frame Size > NEMA 500 ACS 600 MultiDrive...
ACx 600 output voltage. If there are power factor compensation capacitors in parallel with the ACx 600 make sure that the capacitors and the ACx 600 are not charged simultaneously to avoid voltage surges which might damage the unit. ACS 600 MultiDrive...
Do not touch the boards unnecessarily. When handling the printed circuit boards, the use of a properly earthed wrist strap and other appropriate material for the handling of printed circuit boards is recommended. ACS 600 MultiDrive...
Strength member Cooling WARNING! The cooling air flow and space requirements must be fulfilled. Air flow from below (from a cable conduit) to the cabinet must be prevented to ensure the degree of protection and fire protection. ACS 600 MultiDrive...
However, if electric welding is the only way to mount the cabinet connect the return conductor of the welding equipment low to the cabinet frame within 0.5 metres of the welding point to reduce the risk of damage. ACS 600 MultiDrive...
ACS 600 MultiDrive – Technical Data Abbreviations The abbreviations used in the following supply and drive section rating tables are explained below. Supply Section Drive Section Total rms input current (continuous a.c. Rated rms a.c. output current (= maximum current)
EMC filter cabinet, Weight (EMC) is the additional weight due to the EMC filter cabinet. An auxiliary control unit is included in every ACS 600 MultiDrive delivery. The following tables do not include the width and weight of the auxiliary control unit: 400 mm (approximately 170 kg) or 600 mm (approximately 190 kg).
ACS 600 MultiDrive – Technical Data Ratings 380...415 V The table below shows the nominal ratings for the 400 V range supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Ratings 380...500 V The table below shows the nominal ratings for the 500 V range supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Ratings 525...690 V The table below shows the nominal ratings for the 690 V range supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Ratings 830 V The table below shows the nominal ratings for the 830 V supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Autotransformer Data The table below shows the nominal ratings for thyristor supply autotransformers. Type Marking Autotransformer Forward Reverse Bridge Bridge Type Type Type 400 V Range 6 pulse thyristor supply sections with autotransformer (380...415 V Range,U...
ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 400 V range Weights 400 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom...
ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 500 V range Weights 500 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom...
ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 690 V range Weights 690 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom...
ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 830 V Weights 830 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom Width...
ACS 600 MultiDrive – Technical Data Drive Section Tables The following tables specify the ratings for the drive sections. Notes The notes concerning the following drive section tables are listed below. is the heat loss of a unit with basic options.
ACS 600 MultiDrive – Technical Data Ratings 400 V The table below shows the nominal ratings for the 400 V range drive sections. Duty Cycle Duty Cycle Nominal Ratings Type Marking Frame Air flow Noise Width Weight Notes (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Ratings 500 V The table below shows the nominal ratings for the 500 V range drive sections. Duty Cycle Duty Cycle Nominal Ratings Type Marking Frame Air flow Noise Width Weight Notes loss (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Ratings 690 V The table below shows the nominal ratings for the 690 V range drive sections. Duty Cycle Duty Cycle Nominal Ratings Type Marking Frame Air flow Noise Width Weight Notes (10 s / 60 s)
ACS 600 MultiDrive – Technical Data Braking Section Tables The following tables specify the ratings for the braking sections. Abbreviations and The abbreviations and notes concerning the braking section tables are Notes listed below. Braking Section Maximum braking power per section allowed momentarily Example: ACA 622-0640-3 br.max...
ACS 600 MultiDrive – Technical Data Dimensions, Air Flow The dimensions, air flows and noise levels for braking sections are and Noise given below The depth of the cabinet is 600 mm. An extra 200 mm wide cabinet is added for top exit ACA 621 units.
ACS 600 MultiDrive – Technical Data Cabinet The cabinet, degrees of protection and free space requirements of ACS 600 MultiDrive are listed below. ACx 600 Type Enclosure Degree of Space Space Space on Space in Protection above below left/right front/back...
10 % for 690 VAC units phase ± 525...830 VAC 3- 10 % for 830 VAC units Short Circuit Capability (IEC 439-1): The rated short time withstand current of ACS 600 MultiDrive is given below. Frame Type cw / 1 s (kA) (kA)
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Maximum Recommended Motor Cable Length: For cables longer than 500 metres (cumulative length in case of parallel connected motors), an ABB representative must be consulted. With pulse encoder speed measurement maximum cable length is 300 m. With du/dt filters refer to du/dt Installation Guide (code: 58933368). For additional EMC requirements on cable length refer to section CE Marking below.
For units equipped with IGBT supply unit approximately 96 %. Cooling Method Cooling Method: Internal fan, flow direction from the bottom to the top Ambient Conditions Environmental limits of the ACS 600 MultiDrive frequency converters are given below. Condition Operation...
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· 10 °C = 85 % or 0.85. The output current is then 0.85 · I °C or I 2base 2max) Current (%) -1.5 % per each + °C IP 21/22/42 IP 54R T (°C) Derating Diagram: the effect of ambient temperature on the ACS 600 MultiDrive continuous load capacity. ACS 600 MultiDrive A-23...
ACS 600 MultiDrive – Technical Data Fuses The ultrarapid fuses of the ACS 600 MultiDrive are given below. Equivalent fuses from other manufacturers can also be used. Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors. stand for the nominal voltage and the nominal current of the fuse.
ACS 600 MultiDrive – Technical Data Branch Fuses Frame B4 to B5 diode and thyristor supply modules employ internal branch fuses instead of input or output fuses. The table lists the applicable Bussmann types. Branch Fuses for Frame B4 and B5 Supply Modules...
ACS 600 MultiDrive – Technical Data Supply DC Fuses Below are listed Bussmann d.c. fuses used in the thyristor supply section of ACS MultiDrive frames B1, B2 and B3. Thyristor Supply Fuse Section Type Size Pre-arching Integral 400 V and 500 V Supply...
ACS 600 MultiDrive – Technical Data Drive Unit DC Fuses Below are listed Bussmann fuses used in the inverters of ACS MultiDrive. Fuse Fuse Drive Drive Section Section Frame/Type Pre-arching Pre-arching Size Type Size Type Integral Integral Frame 415 V and 500 V Range...
ACS 600 MultiDrive – Technical Data Braking Section DC The d.c. fuses (Bussmann) for the braking sections are listed below. Fuses Fuse Dynamic Braking Section Pre-arching Type Size Integral 400 V Range ACA 621-0210-3 1000–1250 23000 170M 5142 2/110 ACA 621-0320-3...-1920-3 1000–1250...
ACS 600 MultiDrive – Technical Data Power Cable Entries Notes concerning the cable entry tables are below. Tightening Torque Tightening torques for screw connections (applicable to zinc and chrome platings and screw strength class 8.8) are presented below. Screw Torque (Nm) *...
ACS 600 MultiDrive – Technical Data Diode Supply Sections The connection holes for cable lugs and bus duct are presented below. Type Holes for Number of Bottom plate Number of Holes for bus duct connection cable lugs per cable entries...
ACS 600 MultiDrive – Technical Data Thyristor Supply The connection holes for cable lugs and bus duct are presented below. Section: Busbar / Bus Duct Connection Type Holes for Number of Bottom plate Number of Holes for bus duct connection...
ACS 600 MultiDrive – Technical Data Drive Sections: The maximum cable sizes accepted by the terminal block for motor and Terminal Block brake cable connection (terminals U2, V2, W2, PE, UDC+, UDC-) of Connection frame types R2i to R5i are given below.
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ACS 600 MultiDrive – Technical Data Type Holes for Number of Bottom Number of cable lugs per cable plate cable entries phase entries at opening at top bottom dimensions (diameter (diameter 60 mm) 60 mm) (mm) ACA 610-0495-5 4x(13x18) 270x511...
NIOC-01 board is included in the drive Specifications section of the ACS 600 MultiDrive. For external control connections of the supply section, refer to Diode/Thyristor/IGBT Supply Sections User’s Manual. For external control connections of the control section, refer to Common Drive Control Manuals.
ACS 600 MultiDrive – Technical Data Protection Features Application program dependent features of the ACx 600 are listed below. available as standard, optional. Not all selections are available for all types. For more information refer to the appropriate application program Firmware Manual.
ACS 600 MultiDrive – Technical Data Applicable Standards The ACS 600 MultiDrive complies with the following standards: • EN 60204-1: 1992 + Corr. 1993 (IEC 204-1). Safety of machinery. Electrical equipment of machines. Part 1: General requirements. • EN 60529: 1991 (IEC 529), IEC 664-1: 1992. Degrees of protection provided by enclosures (IP code).
3. The motor and control cables are selected as specified in the Hardware Manual (EN code 63700118). Note: It is recommended to equip the ACS 600 MultiDrive with the EMC filtering if there is equipment sensitive to conducted emission connected to the same supply transformer as the ACS 600 MultiDrive.
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ACS 600 MultiDrive – Technical Data Table A-1 The EMC filtering of the ACS 600 MultiDrive units is marked in the type code as follows. 1= EMC cabinet, 2 = EMC Cabinet with EMC Filters. Type Code ACS 600 Type Character no.
The CSA marking is often required in North America. CSA marked ACS 600 MultiDrive frequency conveters are available on request up to 600 V. The ACS 600 MultiDrive is suitable for use in a circuit capable of delivering not more than 65 kA rms symmetrical amperes at 600 V maximum.
Manual (EN code 63700118). 4. Maximum cable length is 100 metres. Note: The ACS 600 MultiDrive must not be equipped with EMC filtering (refer to Table A-1) when installed to IT networks. The mains becomes connected to earth potential through the EMC filter capacitors. In IT networks this may cause danger or damage the unit.
Equipment or part thereof or services which give rise to the Claim. All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.
R = air outlet duct 200 between rear plates of the cabinets when installed back to back Ambient Conditions The ambient conditions given in ACS 600 MultiDrive – Technical Data apply to marine applications with the following exception: Condition Operation...
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Wood or plywood (seaworthy package). Plastic covering of the package: PE-LD, bands PP or steel. Other Technical Data See chapter ACS 600 MultiDrive – Technical Data. The data for ACS 600 MultiDrive applies also to marine applications if specific data is not included in this chapter. ACS 600 MultiDrive...
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ABB Industry Oy Drives P.O. Box 184 FIN-00381 HELSINKI FINLAND Telephone +358 10 22 2000 Telefax +358 10 22 22681 Internet http://www.abb.com/automation...