Chapter 3 Maintenance; Maintenance Schedules - Powermate PMD5000s Owner's Manual

CHAPTER 3 MAINTENANCE

3-1 Maintenance schedules

Keeping your generator well maintained will prolong the life of your generator.
Everything needs to be checked including the diesel engine, generator, control
cabinet, and frame. For overhauling procedures, please refer to the instruction
manual of the relative subassembly. If you need these manuals, please call our
company and we will send you one.
Before starting the maintenance, make sure the diesel engine is off.
Please refer to the Table 3-1 for the proper maintenance schedule.
Table 3-1. Maintenance schedule for diesel generator set
Time
Everyday
Item
○
Check the fuel
Before
level and refill
starting
Drain the fuel tank
Check and fill
○
enough engine oil
Clean the fuel
filter
○
after
Check fuel oil
every
leakage
operating
Check and screw
○
each fastened part
Check injector
Check injection pump
Check fuel pipe
○
Check the l u be. oi l l e vel i n
before
the oil pan and refi l l
starting
Replace the lube.
oil
Clean lube. Oil
filter
Check the air
cleaner element
Change the core
If damaged or smeary , change it in time
of air filter
Check the battery
○
liquid level and
refill
Adjusting the intake
and exhaust valve
clearance
Grind air intake and
air exhausted gate
Exchange piston ring
Check electric brush
and slide ring
Check insulation
The time of stop is over 10 days
resistance
Note: the quality period of the injector and injection pump is 1500 hours
or two years. There into,
tools, or can be checked by dealer.
MAINTENANCE
After 1
Every 3 month
month or
or 200 hours
50hours
○
○
○ ○
the first the second time
time and afterward
○ ○
the first the second time
time and afterward
○ ○
the first the second time
time and afterward
●
the first
time
●
means it should operate with special
16
Every 6 month
or 400 hours
●
screw the bolt of
cylinder head firmly
●
●
If necessary
exchange it
●
the second
time and
afterward
●
○
Every 1year
or 1000 hours
●
●
●