Related Manuals for Worcester Greenstar 36LXi
Summary of Contents for Worcester Greenstar 36LXi
- Page 1 LEMCOM EtherNet/IP™ - User manual Introduction 1155UM0067 Rev. D 05/2017 USER MANUAL COVAL SAS ZA Les Petits Champs 26120 Montélier – France Tel : +33 (0)4 75 59 91 91 www.coval.com COVAL - LMEIP-UK-D-1155UM0067 1/42...
- Page 2 LEMCOM EtherNet/IP™ - User manual Introduction EtherNet/IP™ is a trademark of ControlNet International under license by ODVA (Open DeviceNet Vendor Association, Inc.). Important information Please read this manual carefully before operating the LEMCOM. Make sure you understand its capabilities and limitations. The information given in this document is subject to change without notice.
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Page 3: Table Of Contents
LEMCOM EtherNet/IP™ - User manual Introduction Table of contents Introduction ........................5 Users ..........................5 Firmware version ......................... 5 User manual version history ....................5 Firmwares and software updates ..................5 LEMCOM overview ......................6 Wiring instructions ......................10 Power supply connector ....................10 Coval Bus connector ...................... - Page 4 LEMCOM EtherNet/IP™ - User manual Introduction 8.8.3 Configuration assembly instance ....................26 Detailed instance data mapping ..................27 8.9.1 Output instance 100 ........................27 8.9.2 Output instance 110 ........................28 8.9.3 Output instance 111 ........................28 8.9.4 Output instance 112 ........................29 8.9.5 Input instance 101 ........................
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Page 5: Introduction
LEMCOM EtherNet/IP™ - User manual Introduction INTRODUCTION This document gives all relevant information related to configuration, control and troubleshooting of your EtherNet/IP™ LEMCOM vacuum pump. 1.1 Users This manual is intended to be used by skilled technicians and engineers who have experience working with automated systems. -
Page 6: Lemcom Overview
LEMCOM EtherNet/IP™ - User manual LEMCOM overview LEMCOM OVERVIEW COVAL - LMEIP-UK-D-1155UM0067 6/42... - Page 7 LEMCOM EtherNet/IP™ - User manual LEMCOM overview COVAL - LMEIP-UK-D-1155UM0067 7/42...
- Page 8 LEMCOM EtherNet/IP™ - User manual LEMCOM overview COVAL - LMEIP-UK-D-1155UM0067 8/42...
- Page 9 LEMCOM EtherNet/IP™ - User manual LEMCOM overview To reply to increasing needs of manufacturers for equipments that can be integrated in their industrial field buses, Coval releases the LEMCOM, a « connected » evolution of the compact vacuum pump LEMAX. LEMCOM can easily be integrated to the existing field bus without requiring gateway or any other specific interfaces.
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Page 10: Wiring Instructions
LEMCOM EtherNet/IP™ - User manual Wiring instructions WIRING INSTRUCTIONS - Connectors type: M8, 4-pin, male Coval Bus Communication 24V DC Ethernet ports (Embedded switch) 24Vdc Power supply M8 Coval Bus termination Figure 2 – Island overview 3.1 Power supply connector the COVAL Local Bus, it is mandatory to use the M8 termination provided with any LEMCOM island (to be ordered separately for customized configuration). -
Page 11: Coval Bus Connector
LEMCOM EtherNet/IP™ - User manual Wiring instructions 3.2 Coval Bus connector 24 V DC 1 (BR) CAN_H 2 (WH) CAN_GND 3 (BU) CAN_L 4 (BK) Figure 4 – Wiring instructions (M8 – Coval bus connector) Connection between LEMCOM modules is done with a M8 / M8 cable (female- female) or, if assembled as an island, with a specific M8 / M8 bridge. -
Page 12: Front Panel Indicators And Button
LEMCOM EtherNet/IP™ - User manual Front panel indicators and button FRONT PANEL INDICATORS AND BUTTON Multiple led indicators on the front panel give information on the LEMCOM status. Figure 7 – Master LEMCOM front panel Figure 8 - Secondary LEMCOM front panel Colors: Ox (Orange) –... -
Page 13: Customer Led (B1)
LEMCOM EtherNet/IP™ - User manual Front panel indicators and button 4.1 Customer led (B1) Functioning mode of the blue led can be configured according to customer needs using LEMCOM Manager or LEMCOM Web Server. The following modes are available: MODE Detailed functioning ASC ENABLED + REGULATION ERROR : BL 1... -
Page 14: Network Status Indicator (Ns)
LEMCOM EtherNet/IP™ - User manual Configuration tools 4.3 Network Status indicator (NS) Red LED Green LED Meaning Not powered, no IP address: the device is powered off, or is powered on but with no IP address (master) / local bus address (secondary) configured No connections Flashing Master module: an IP address is configured, but no CIP connections are established... -
Page 15: Network Configuration
LEMCOM EtherNet/IP™ - User manual Network configuration Figure 9 - LEMCOM Manager and LEMCOM Web Server preview NETWORK CONFIGURATION Either you use a standalone master module or an island, the first step before using LEMCOM is to set the network settings of the master module to make it “visible” on the factory network. 6.1 Computer network settings To make first configuration easier, it is recommended to use a direct cable connection (M8 / RJ45) between the computer that will be used for configuration and the master LEMCOM. -
Page 16: Lemcom Network Settings
LEMCOM EtherNet/IP™ - User manual Network configuration The computer network settings have to be set according to those of the LEMCOM: 1) Click the Start button. 2) Select Control Panel. 3) Click the Network and Internet link. 4) Click the Network and Sharing Center link. 5) View your network connections;... -
Page 17: Using Lemcom Webserver
LEMCOM EtherNet/IP™ - User manual Network configuration 6. Set new IP address and other network parameters 7. Master module restarts when “OK” button is pressed then LEMCOM Manager automatically tries to reconnect to the LEMCOM (however, reconnection would fail if computer and LEMCOM are not on the same network anymore). -
Page 18: Lemcom Vacuum Pump Settings
LEMCOM EtherNet/IP™ - User manual LEMCOM vacuum pump settings LEMCOM VACUUM PUMP SETTINGS This chapter describes all the settings that can be configured individually on each LEMCOM module (master or secondary). Configuration can be done using LEMCOM Manager (PC software), LEMCOM Web Server and by sending configuration data via EtherNet/IP. -
Page 19: Ethernet/Ip
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ ETHERNET/IP™ 8.1 General EtherNet/IP stands for Ethernet Industrial Protocol and defines an open industry standard that extends the classic Ethernet with an industrial protocol. 8.2 RSLogix 5000 configuration Make sure you followed the “Network configuration”... - Page 20 LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ RSLinx – Check LEMCOM visibility Use RSLinx Classic to check whether the LEMCOM’s IP address set is detected by the controller. 1. Start RSLinx Classic (Start menu > Rockwell Software > RSLinx > RSLinx Classic) 2.
- Page 21 LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 3. The following module configuration window appears: 4. Give a name to the LEMCOM island and type in its IP address. 5. Default input/output assemblies are 100/101. Other connections can be selected by clicking on “Change…”...
- Page 22 LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 7. The Configuration tab is available when a connection that includes “Cfg 160” assembly is selected. This configuration assembly is used to store default parameters for all LEMCOM modules of the island. These data are automatically sent to the LEMCOM unit when changes are applied or a connection is established.
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Page 23: Ethernet/Ip Device Profile
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.3 EtherNet/IP Device Profile The device uses the Ethernet profile “Generic Device, Device Type: 2Bh”. 8.4 Supported CIP objects Instance Class Name Instances Remark Attribute 1…7 Identity object Message router object O T 100, 110, 111, 112 T ... -
Page 24: Static Assembly Instances
8.8 Static assembly instances 8.8.1 Output assembly instances (O => T) Assembly Data size Type Description Comments instance (bytes) Used to send vacuum and blow-off commands to all the modules of a LEMCOM island, i.e. to the master module Vacuum control (2 bytes) and to the 1 to 15 Secondary modules that may be connected to the master. -
Page 25: Input Assembly Instances (T => O)
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.8.2 Input assembly instances (T => O) Assembly instance Type Data size (bytes) Description Comments Used to get “Object gripped” information of all the modules of a LEMCOM island. Each bit of the 2 bytes word corresponds to a module. Bit = ‘1’ means that the product handled by the Gripping status (2 bytes) INPUT corresponding LEMCOM module is gripped (vacuum level is above L1 threshold). -
Page 26: Coval - Lmeip-Uk-D-1155Um0067
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.8.3 Configuration assembly instance Assembly Data size Type Description Comments instance (bytes) L1 threshold (16 bytes) h1 threshold (16 bytes) L2 threshold (16 bytes) h2 threshold (16 bytes) The assembly 160 is used to transfer the vacuum settings to all LEMCOM of an island (1 to 16 modules). The ASC option (2 bytes) parameters are sent to the master LEMCOM at PLC startup, when the communication with the unit is established. -
Page 27: Detailed Instance Data Mapping
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9 Detailed instance data mapping Abbreviations: SMx : Secondary Module x (with x = module address, from 1 to 15) 8.9.1 Output instance 100 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0... -
Page 28: Output Instance 110
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.2 Output instance 110 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ VACUUM COMMANDS (MODULE 0 TO 15) ↓ Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Byte 0... -
Page 29: Output Instance 112
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.4 Output instance 112 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ VACUUM COMMANDS (MODULE 0 TO 15) ↓ Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Vacuum Byte 0... -
Page 30: Input Instance 101
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.5 Input instance 101 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ GRIPPING STATUS ↓ Gripping Gripping Gripping Gripping Gripping Gripping Gripping Gripping Byte 0 master Gripping Gripping... -
Page 31: Input Instance 102
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.6 Input instance 102 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ GRIPPING STATUS ↓ Gripping Gripping Gripping Gripping Gripping Gripping Gripping Gripping Byte 0 Master Module Gripping... -
Page 32: Input Instance 140
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.7 Input instance 140 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ HEARTBEAT ↓ Byte 0 Heartbeat ↓ UNUSED ↓ Byte 1 ↓ ISLAND COMPOSITION ↓ Master Byte 2 module... -
Page 33: Input Instance 141
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.8 Input instance 141 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ HEARTBEAT ↓ Byte 0 Heartbeat ↓ SELECTED MODULE IN INSTANCE 111 (DIAGNOSTIC REQUEST ACKNOWLEDGEMENT) ↓ Byte 1 Diagnostic data given in bytes 34 to 77 are related to module number given here Byte 2... -
Page 34: Configuration Instance 160
LEMCOM EtherNet/IP™ - User manual EtherNet/IP™ 8.9.9 Configuration instance 160 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ↓ ISLAND SETTINGS ↓ Byte 0 : L1 gripping threshold for master module Byte 1 : L1 gripping threshold for SM1 Bytes 0-15 …... -
Page 35: Vacuum Characteristics
LEMCOM EtherNet/IP™ - User manual Vacuum characteristics VACUUM CHARACTERISTICS 9.1 Global overview LEMCOM is a compact, energy efficient and connected vacuum pump thought to be easily integrated closed to the customer application. It is made of different subassemblies that are specifically chosen to fulfill each application requirements. -
Page 36: Typical Handling Cycle
LEMCOM EtherNet/IP™ - User manual Vacuum characteristics 9.2 Typical handling cycle The following vacuum parameters can be remotely configured using LEMCOM Manager or the LEMCOM Web Server: L1 threshold / h1 hysteresis Define the vacuum threshold that triggers the “object gripped” signal. Master LEMCOM periodically collects gripping status of every module it controls and produces a gripping status message on the EtherNet/IP™... - Page 37 LEMCOM EtherNet/IP™ - User manual Vacuum characteristics Factory settings The LEMCOM provided to you has been configured with default settings that suit most applications. Depending on the chosen model (LEMC60X or LEMC90X), LEMCOM is configured as follows: LEMC90X… LEMC60X... 60% max. vacuum 90% max.
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Page 38: Technical Specifications
LEMCOM EtherNet/IP™ - User manual Technical specifications TECHNICAL SPECIFICATIONS 10.1 General characteristics The LEMCOM vacuum pump must be used with power supply units that provide a Protective Extra Low Voltage (PELV) and with an isolation of the supply voltage according to EN60204. -
Page 39: Dimensions And Mounting Options
LEMCOM EtherNet/IP™ - User manual Technical specifications 10.3 Dimensions and mounting options COVAL - LMEIP-UK-D-1155UM0067 39/42... -
Page 40: Standards And Regulations
LEMCOM EtherNet/IP™ - User manual Technical specifications 10.4 Standards and Regulations LEMCOM has been developed in accordance with the following standards: EN61000-6-4/A1: 2007/2010 EN61000-6-2: 2005 Test standard Description Test result CISPR 16-2-3 Radiated disturbance measurements Class A CISPR 16-2-1 Conducted disturbance measurements (power supply Class A CISPR 14-1 access) -
Page 41: Figures List
LEMCOM EtherNet/IP™ - User manual Figures list FIGURES LIST Figure 1 – Master/Secondary concept Figure 2 – Island overview Figure 3 – Wiring instructions (M8 – Power supply connector) Figure 4 – Wiring instructions (M8 – Coval bus connector) Figure 5 - Coval Bus bridge connector Figure 6 - Wiring instructions (M8 –... -
Page 42: Appendices
LEMCOM EtherNet/IP™ - User manual Appendices APPENDICES 13.1 Vacuum conversion chart % Vacuum -inHg -mbar Pg-psig Pa-psia 0.00 0.00 14.70 33.86 0.49 14.24 67.72 0.98 13.75 101.58 1.47 13.26 13.2 135.44 1.96 12.76 16.5 169.30 2.45 12.27 19.8 203.16 2.95 11.78 23.1 237.02...